HSM SP 5080 User manual

2.993.999.520_en
SP5080
OPERATING MANUAL
SHREDDER AND BALING PRESS COMBINATION
SP5080
Keep in a safe place for future use.

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SP5080
HSM GmbH + Co. KG
Austrasse 1-9
88699 Frickingen / Germany
Tel. + 49 75 54 2100-0
Fax + 49 75 54 2100-160
[email protected]
www.hsm.eu
Translation of the original operating instructions

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SP5080
Contents
Name plate 6
Preface 7
1 Safety 8
1.1 Safety instructions...............................................................................................8
1.1.1 The “Work safety” symbol...................................................................................................8
1.1.2 The “Note” sign...................................................................................................................8
1.2 Classification of hazards......................................................................................8
1.2.1 Danger................................................................................................................................8
1.2.2 Warning...............................................................................................................................8
1.2.3 Caution................................................................................................................................8
1.3 Notes on work safety...........................................................................................9
1.4 Proper use......................................................................................................... 11
1.5 Inspecting the safety devices ............................................................................12
2 Technical data 15
2.1 KP 80 combination press...................................................................................15
2.2 FA 500.3 shredder.............................................................................................16
2.3 Power requirement and fuse rate......................................................................16
2.4 Operating conditions..........................................................................................16
2.5 Accessory..........................................................................................................16
2.6 SP 5080 diagram...............................................................................................17
2.7 Machine dimensions..........................................................................................18
3 Installation 19
3.1 General instructions...........................................................................................19
3.2 Installation conditions........................................................................................19
3.3 Supply connections ...........................................................................................19
3.4 Settings..............................................................................................................19
3.5 Transporting the baling press............................................................................20
3.5.1 Transporting to another installation site............................................................................20
3.6 Transporting the shredder.................................................................................21
3.7 Assembling the shredder...................................................................................22
3.8 Assembling the shredder and baling press combination...................................23

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4 Initial start-up 26
4.1 Baling press operating controls.........................................................................26
4.1.1 Opening the menu ............................................................................................................29
4.1.2 Selecting the setup mode .................................................................................................31
4.1.2.1Opening the press channel...................................................................................................31
4.1.3 Setting the user language.................................................................................................31
4.1.4 Actual values.....................................................................................................................32
4.1.5 Automatic start operating mode........................................................................................32
4.1.6 Displaying actual values ...................................................................................................33
4.1.7 Settings.............................................................................................................................34
4.2 Shredder control panel......................................................................................35
4.2.1 Display: Baling press not in automatic mode....................................................................35
4.2.2 Display: Baling press operating state................................................................................35
4.3 Initial start-up.....................................................................................................36
4.4 Working with the machine .................................................................................37
4.4.1 Fitting plastic bags and starting the machine....................................................................37
4.5 Ejecting bales and baling...................................................................................41
4.6 Baling press malfunctions..................................................................................44
4.6.1 Error numbers...................................................................................................................44
4.7 Shredder malfunctions.......................................................................................45
4.7.1 Overload due to paper jam ..............................................................................................45
4.7.2 Electric motor overheating................................................................................................45
4.7.3 Emergency stop actuated.................................................................................................45
4.7.4 Oil reservoir empty............................................................................................................46
4.8 Stopping the machine........................................................................................46
4.9 Outdoor operation..............................................................................................46
5 Inspection and maintenance work 47
5.1 Notes on maintenance.......................................................................................47
5.2 Maintaining the combination press....................................................................48
5.2.1 Changing the hydraulic fluid/ventilation filter ....................................................................48
5.2.2 Lubricating the movable parts...........................................................................................49
5.3 Maintenance of the FA 500.3 shredder .............................................................50
5.3.1 Lubricating the drive chains and cogs (twice a year)........................................................50
5.3.2 Tightening the tension on the conveyor belt .....................................................................51
5.3.3 Checking the directional stability of the conveyor belt......................................................51
5.3.4 Checking the conveyor belt for wear.................................................................................51
5.3.5 Emptying the sump tray....................................................................................................52

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6 Storage 53
7 Disposal information 53
7.1 Disposal verification form ..................................................................................54
8 Using and ordering spare parts 55
8.1 Customer service address.................................................................................55
9 Circuit diagrams 56
10 KP 80 hydraulic diagram 57
11 EC Declaration of Conformity 58

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The machine number is indicated on the name plate on the shredder and baling press (above).
Warranty claims and queries cannot be dealt with unless you quote the machine number.
Name plate
HSMGmbH+Co.KG
Austrasse1-9
D-88699Frickingen
Germany
MODELL
MASCH.-NR.:
SERIEN - NR.:
PRESSKRAFT: kN
zHV:GNUNNAPS
BAUJAHR:
LEISTUNG: kW
NENNSTROM: A

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Preface
This operating manual contains detailed instructions on setting up and servicing your
new shredder and baling press combination. It also contains safety instructions which
must be observed.
Your machine will only perform to its maximum potential if you use it properly and carry
out regular and thorough maintenance. Therefore read this operating manual and the
safety instructions carefully before you first start the machine and always keep it within
easy reach. This helps to prevent accidents, upholds the manufacturer’s guarantee and
ensures that the machine is functional and ready for operation at all times.
HSM GmbH + Co. KG is always striving to improve its products and therefore reserves
the right to make alterations and improvements as it deems necessary. However,
this does not include an obligation for subsequent modification of equipment already
delivered.
We reserve the right to make technical modifications which may lead to variance from
the descriptions and illustrations in this manual.
This operating manual is intended for staff assembling, operating and servicing the
machine. It contains regulations and technical drawings which may not be reproduced
in part or in full, circulated or used without authorisation for the purposes of competition,
or passed on to third parties.
If you have any queries after reading this operating manual, please contact your
authorised dealer.

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1 Safety
1.1 Safety instructions
1.1.1 The “Work safety” symbol
You will see this sign next to all operating safety instructions in this manual
where the failure to comply may result in injury or death. Observe these
instructions and exercise particular care in such cases. Pass on all safety
instructions to any other persons using the machine.
In addition to the instructions in this manual, the safety and accident
prevention regulations which generally apply must also be observed.
1.1.2 The “Note” sign
This symbol indicates particularly important instructions in this manual which
must be observed in order to ensure that guidelines and regulations are
correctly adhered to, that work is carried out in the proper order, and that
damage to the machine or other plant components is prevented.
1.2 Classification of hazards
1.2.1 Danger
Indicates an immediate danger. Failure to heed this warning will result in
death or very serious injury.
1.2.2 Warning
Indicates a potentially dangerous situation. Failure to heed this warning
may result in death or very serious injury.
1.2.3 Caution
Indicates a potentially dangerous situation. Failure to heed this warning
may result in minor injury.
Also used to warn about material damage.

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1.3 Notes on work safety
Pay particular attention to the following safety instructions:
– The SP 5080 shredder and baling press combination has been inspected for safety by an
accredited test and certification board.
Nevertheless, incorrect operation and misuse can result in:
• Serious or fatal injury to the operator
• Damage to the machine and other material assets of the company
• Inefficient machine operation
– The SP 5080 shredder and baling press combination has been built with the most up-to-date
technology. However, the machine can be dangerous if improperly used, even by trained
staff, or if used for purposes other than those for which it was designed.
– The operation of the shredder and baling press combination is always subject to local safety
and accident prevention regulations.
– The employer must observe and adhere to the “minimum requirements for health and
safety protection for the use of work equipment by employees at work”.
(Machinery Directive 2009/104/EC)
– The shredder and baling press combination may not be operated by anyone under
16 years of age.
– All those charged with installation, disassembly, re-assembly, inspection, maintenance or
repair of the press must have first read and fully understood the entire operating manual,
paying particular attention to the “Safety” section.
– The shredder and baling press combination may only be operated, serviced and repaired
by authorised, trained staff. These staff must have been given special instructions on any
dangers which may arise.
– Areas of personal responsibility for installation, disassembly, re-assembly, set-up, operation
and maintenance must be clearly defined and strictly adhered to, in order to avoid confusion
which might compromise safety.
– When carrying out installation, disassembly, re-assembly, set-up, operation, adjustment and
maintenance work, always observe the shutdown procedures described in the operating
manual. Never perform this kind of work on the machine unless it is fully shut down.
– Before performing such tasks, make sure the drives and additional mechanisms of the
machine cannot be switched on unintentionally. Turn the main switch to the “0” position and
secure it. Pull out the power plug.
– Before starting the machine after maintenance work, make sure that all protective devices
are in place.

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– Do not carry out any tasks which may endanger your safety while operating the machine.
– Any changes which take place and could impair safety should be reported immediately.
Put the machine out of operation until the damage is rectified.
– Always make sure the machine is in perfect condition before you switch it on.
– Make sure the area around the machine is clean and safe.
– Unauthorised modifications and changes to the machine are strictly prohibited.
Safety devices may not be removed or otherwise rendered inoperative.
– No work on the machine which is not part of its normal operation may be performed while
the machine is still running.
– Never open doors and flaps before the machine has been shut down.
Note the instruction plate.
– Test the protective measures installed after any electrical or repair work.
– No platforms or other raised surfaces may be placed near the shredder and baling press
combination if they encroach on the specified safety clearances.
– Connecting cables must be laid in such a way that they cannot be tripped over.
– Only persons with the appropriate skills and experience in hydraulics may carry out work
on the hydraulic equipment.
– All lines, pipes and bolted joints must be regularly inspected for looseness, leaks and
visible damage. Any damage must be repaired immediately. Escaping oil can cause
a fire and injury.
– Any parts of the system and hydraulic pressure lines that need to be opened must be
depressurised according to the assembly instructions before commencing repair work.