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Huawei AR500&AR530&AR550 series Industrial
Switch Routers
Hardware Installation and
Maintenance Guide
Issue 05
Date 2015-12-01
HUAWEI TECHNOLOGIES CO., LTD.
Copyright © Huawei Technologies Co., Ltd. 2015. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior written
consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the
customer. All or part of the products, services and features described in this document may not be within the
purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://e.huawei.com
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
i
About This Document
Intended Audience
This document describes installation of the AR500&AR530&AR550 series routers, covering
the preparations, installation procedure, and precautions. The document also provides
maintenance guidance and methods for troubleshooting typical faults of hardware modules.
This document is intended for:
lHardware installation engineers
lOnsite maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation
which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor
or moderate injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in
equipment damage, data loss, performance
deterioration, or unanticipated results.
NOTICE is used to address practices not
related to personal injury.
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide About This Document
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
ii
Symbol Description
NOTE
Calls attention to important information,
best practices and tips.
NOTE is used to address information not
related to personal injury, equipment
damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Updates in Issue 05 (2015-12-01)
This issue has the following updates:
The following sections are added:
l3.1 Scenario 1: Installing the Router on a Desk
l3.2 Scenario 2: Mounting the Router on a Wall
l3.3 Scenario 3: Mounting the Router on a DIN Rail
l4.5 Scenario 5: Mounting the Router in a Cabinet (Using a Mounting Kit)
l3.6.2 Connecting an Indoor LTE Remote Antenna
l3.6.3 Connecting an Outdoor LTE Antenna
Updates in Issue 04 (2015-08-15)
This issue has the following updates:
The following sections are added:
l4.3 Scenario 3: Mounting the Router in a Cabinet (Using a 530 Horizontal Rack-
Mounting Kit)
l4.4 Scenario 4: Installing the Router in a Cabinet (Using a 550 Horizontal Rack-
Mounting Kit)
l5.2 Scenario 2: Mounting the Router in a Cabinet
l5.5 Installing a 180 W PoE Midspan in a Cabinet
The following section is modified.
l2.3 Checking the Cabinet
Updates in Issue 03 (2015-04-10)
This issue has the following updates:
The following section is added:
l3 Installing an AR500 Series Industrial Access Router
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide About This Document
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
iii
Issue 02 (2015-01-31)
This issue has the following updates:
The following section is modified:
l5.6.6 Connecting 2-pin DC Power Cables
Issue 01 (2014-11-30)
Initial official release.
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide About This Document
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
iv
Contents
About This Document.....................................................................................................................ii
1 Introduction to the Industrial Routers...................................................................................... 1
2 Preparations for Installation........................................................................................................3
2.1 Reading Carefully the Safety Cautions.......................................................................................................................... 4
2.2 Checking the Installation Site.........................................................................................................................................5
2.3 Checking the Cabinet......................................................................................................................................................7
2.4 Checking the Power Supply System...............................................................................................................................7
2.5 Preparing Installation Tools............................................................................................................................................8
3 Installing an AR500 Series Industrial Access Router...........................................................11
3.1 Scenario 1: Installing the Router on a Desk................................................................................................................. 12
3.2 Scenario 2: Mounting the Router on a Wall................................................................................................................. 13
3.3 Scenario 3: Mounting the Router on a DIN Rail.......................................................................................................... 15
3.4 Scenario 4: Installing the Router in a Meter Box......................................................................................................... 17
3.5 Installing a SIM Card................................................................................................................................................... 20
3.6 (Optional) Installing Antennas..................................................................................................................................... 21
3.6.1 Connecting LTE Whip Antennas...............................................................................................................................22
3.6.2 Connecting an Indoor LTE Remote Antenna............................................................................................................ 24
3.6.3 Connecting an Outdoor LTE Antenna....................................................................................................................... 25
3.7 Connecting the Router.................................................................................................................................................. 27
3.7.1 Connecting the Console Cable.................................................................................................................................. 27
3.7.2 Connecting Ethernet Cables...................................................................................................................................... 28
3.7.3 Connecting the Ground Cable................................................................................................................................... 29
3.7.4 Connecting RS485/RS422 Cables............................................................................................................................. 30
3.7.5 Connecting the Power Cable..................................................................................................................................... 32
3.8 Powering On and Off the Router..................................................................................................................................35
4 Installing an AR530 Series Industrial Switching Router.................................................... 37
4.1 Scenario 1: Mounting the Router on a DIN Rail.......................................................................................................... 38
4.2 Scenario 2: Mounting the Router on a Wall................................................................................................................. 43
4.3 Scenario 3: Mounting the Router in a Cabinet (Using a 530 Horizontal Rack-Mounting Kit)....................................48
4.4 Scenario 4: Installing the Router in a Cabinet (Using a 550 Horizontal Rack-Mounting Kit).................................... 52
4.5 Scenario 5: Mounting the Router in a Cabinet (Using a Mounting Kit)...................................................................... 58
4.6 Installing SIM Cards.....................................................................................................................................................62
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide Contents
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
v
4.7 (Optional) Installing Antennas..................................................................................................................................... 63
4.7.1 Installing 3G and ZigBee Whip Antennas.................................................................................................................64
4.7.2 Installing a Sub-GHz Antenna...................................................................................................................................65
4.8 Connecting the Router.................................................................................................................................................. 66
4.8.1 Connecting the Ground Cable................................................................................................................................... 66
4.8.2 Connecting the Console Cable.................................................................................................................................. 67
4.8.3 Connecting Ethernet Cables...................................................................................................................................... 69
4.8.4 Connecting RS485 and DI Cables............................................................................................................................. 72
4.8.5 Connecting Optical Modules and Optical Fibers...................................................................................................... 74
4.8.6 Connecting Power Cables..........................................................................................................................................76
4.8.7 Connecting the 180 W PoE Midspan........................................................................................................................ 82
4.8.8 Arranging Cables.......................................................................................................................................................85
4.9 Powering On and Off the Router..................................................................................................................................87
5 Installing an AR550 Series Industrial Switching Router.................................................... 90
5.1 Scenario 1: Mounting the Router on a DIN Rail.......................................................................................................... 91
5.2 Scenario 2: Mounting the Router in a Cabinet............................................................................................................. 92
5.3 Installing a 60 W AC Power Module........................................................................................................................... 94
5.4 Installing a 180 W PoE Midspan on a DIN Rail.......................................................................................................... 96
5.5 Installing a 180 W PoE Midspan in a Cabinet..............................................................................................................98
5.6 Connecting the Router................................................................................................................................................ 100
5.6.1 Connecting the Ground Cable................................................................................................................................. 100
5.6.2 Connecting the Console Cable................................................................................................................................ 101
5.6.3 Connecting Ethernet Cables.................................................................................................................................... 103
5.6.4 Connecting Optical Modules and Optical Fibers.................................................................................................... 105
5.6.5 Connecting Boolean Output Cables........................................................................................................................ 107
5.6.6 Connecting 2-pin DC Power Cables........................................................................................................................110
5.6.7 Connecting the 180 W PoE Midspan.......................................................................................................................115
5.7 Powering On and Off the Router................................................................................................................................122
6 Appendix.....................................................................................................................................125
6.1 Appendix A Indicators................................................................................................................................................126
6.2 Appendix B On-site Cable Assembly and Installation...............................................................................................135
6.2.1 Cable Assembly Precautions................................................................................................................................... 135
6.2.2 Assembling Power Cables....................................................................................................................................... 136
6.2.3 Assembling Ethernet Cables....................................................................................................................................144
6.2.4 Installing Cable Accessories....................................................................................................................................158
6.2.5 Replacing the Mold of the Crimping Tool...............................................................................................................174
6.3 Appendix C Environmental Requirements for Device Operation..............................................................................177
6.3.1 Environmental Requirements for an Equipment Room.......................................................................................... 177
6.3.2 Requirements for Power Supply..............................................................................................................................185
6.4 Appendix D Equipment Grounding Specifications.................................................................................................... 188
6.4.1 General Grounding Specifications...........................................................................................................................188
6.4.2 Grounding Specifications for an Equipment Room................................................................................................ 188
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide Contents
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
vi
6.4.3 Grounding Specifications for Devices.....................................................................................................................188
6.4.4 Grounding Specifications for Communications Power Supply...............................................................................189
6.4.5 Grounding Specifications for Signal Cables........................................................................................................... 190
6.4.6 Specifications for Laying Out Grounding Cables................................................................................................... 190
6.5 Appendix E Engineering Labels for Cables............................................................................................................... 191
6.5.1 Introduction to Labels..............................................................................................................................................191
6.5.2 Engineering Labels for Optical Fibers.....................................................................................................................199
6.5.3 Engineering Labels for Network Cables................................................................................................................. 202
6.5.4 Engineering Labels for User Cables........................................................................................................................203
6.5.5 Engineering Labels for Power Cables..................................................................................................................... 204
6.6 Appendix F Guide to Using Optical Modules............................................................................................................ 207
6.7 Appendix G Fault Tag................................................................................................................................................ 210
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide Contents
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
vii
1 Introduction to the Industrial Routers
NOTE
Figures in the document are for reference only and may not show the actual appearance of the
equipment.
Figure 1-1 shows appearances of the AR series routers.
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide 1 Introduction to the Industrial Routers
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
1
Figure 1-1 Appearances of the AR series routers
AR531-F2C-H
AR502G-L-D-H
AR550-8FE-D-H
L1 L2 L3
FE5
FE4
FE3
FE2
N
A
RS485-0
BA
RS485-1 DI-0 DI-1
B
GE0
RX TX
GE1
MONITOR
Power Outage Survival
RX TX
FE6 FE7
CONSOLE
NOTE
lThe procedures and methods for installing the AR500 series routers are the same. This document
uses the AR502G-L-D-H as an example to describe the installation methods. For details, see 3
Installing an AR500 Series Industrial Access Router.
lThe procedures and methods for installing the AR530 series routers are the same. This document
uses the AR531-F2C-H as an example to describe the installation methods. For details, see 4
Installing an AR530 Series Industrial Switching Router.
lThe procedures and methods for installing the AR550 series routers are the same. This document
uses the AR550-8FE-D-H as an example to describe the installation methods. For details, see 5
Installing an AR550 Series Industrial Switching Router.
Huawei AR500&AR530&AR550 series Industrial Switch
Routers
Hardware Installation and Maintenance Guide 1 Introduction to the Industrial Routers
Issue 05 (2015-12-01) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
2