Hydac CSI-C-11 User manual

CSI-C-11
ConditionSensor Interface
Operating Instruction
English (translation of original instructions)
Document No. : 4548075a
Follow these instructions for proper and safe use.
Keep for future reference.
Valid from firmware versions up V 2.50 to V 2.53

Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer:
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
Germany
Contact address:
HYDAC FILTER SYSTEMS GMBH
Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
The contact data of the Documentation Representative is:
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Print date: 6/3/2022
© HYDAC FILTER SYSTEMS GmbH
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
BeWa CSI-C-11 4548075 from_V250-V253 en-us web iii
Table of Contents
1 General .................................................................................................................... 6
1.1 Target group of the manual ............................................................................6
1.2 Illustrations in the manual...............................................................................7
1.2.1 Illustration on the title page ................................................................7
1.2.2 Representation of requirements.........................................................8
1.2.3 Representation of procedural instructions .........................................8
1.2.4 Representation of intermediate results/results...................................9
1.2.5 Supplementary symbols...................................................................10
1.2.6 Representation of warning / general safety information...................10
1.2.7 Signal words and their meaning in the general safety information ..11
1.3 Exclusion of liability / warranty .....................................................................12
1.4 Notes on copyright .......................................................................................12
2 Safety information .................................................................................................. 13
2.1 Observing environmental precautions..........................................................13
2.2 Danger notifications......................................................................................13
3 Product and technical specifications ...................................................................... 15
3.1 Scope of delivery..........................................................................................16
3.2 Dimensions...................................................................................................17
3.3 Proper/Designated Use ................................................................................18
3.4 Improper Use or Use Deviating from Intended Use .....................................19
3.5 Technical Data .............................................................................................20
3.6 Decoding the model code label ....................................................................22
3.6.1 Model code ......................................................................................23
3.7 Sensor overview and functions ....................................................................24
4 Storage and transport ............................................................................................ 26
5 Assembly, installation and commissioning............................................................. 27
5.1 Assembling the CSI......................................................................................27
5.2 Connection overview ....................................................................................29
5.2.1 Pin assignment – DCIN / HSI..........................................................30
5.2.2 Pin assignment – Sensor 1 IN..........................................................30
5.2.3 Pin assignment – Sensor 2 IN..........................................................31
5.2.4 Pin assignment - LAN connection....................................................31

Table of Contents HYDAC FILTER SYSTEMS GMBH
iv BeWa CSI-C-11 4548075 from_V250-V253 en-us web
5.2.5 CSI-C-11 - Connection examples ....................................................32
5.3 Commissioning.............................................................................................35
5.3.1 Setting the CSI.................................................................................35
5.3.1.1 Setting CSI via FluMoSmobile ...............................................35
5.3.1.2 Setting the CSI via LAN ..........................................................35
5.3.1.3 Setting the CSI via W-LAN......................................................36
6 Factory settings...................................................................................................... 37
6.1 Description of the factory settings ................................................................37
6.2 Overview of the default settings ...................................................................41
7 Operation ............................................................................................................... 45
7.1 Evaluating/reading measurement protocols/values......................................46
7.1.1 Evaluating/reading measurement reports/values with FluMoS........46
7.1.2 Reading the measured values via Modbus......................................48
7.1.2.1 Input Register mapping - New format .....................................49
7.1.2.2 Input Register mapping - Old format.......................................51
7.1.2.3 InputRegistermap - Example with sensors CS1000 and
AS1000 ...................................................................................53
7.1.3 Reading measurement protocols/values via FluMoT.......................54
7.1.4 Reading measurement protocols via FTP........................................54
7.2 Evaluating / Reading the signal light ............................................................54
7.2.1 Method for the determination of contamination limit values according
to ISO12669....................................................................................55
7.2.2 Method for the determination of contamination limit values according
to the Contamination Handbook ......................................................55
7.3 Sending an e-mail notification ......................................................................55
7.3.1 Example - E-mail settings on the web server...................................56
7.4 Open/operate the web interface ...................................................................57
7.4.1 Open/display/operate the web interface via LAN.............................57
7.4.2 Opening/displaying/operating the web interface via LAN ................59
7.5 Sending measured data to the CMX ............................................................60
7.6 Changing the access data for the web interface and FTP ...........................62
8 Performing Maintenance ........................................................................................ 63
9 Troubleshooting/fault rectification .......................................................................... 64
10 Disposal/Recycling................................................................................................. 68

HYDAC FILTER SYSTEMS GMBH Table of Contents
BeWa CSI-C-11 4548075 from_V250-V253 en-us web v
A Appendix ................................................................................................................ 69
A.1 Contacting Customer Service.......................................................................69
A.2 Finding accessories......................................................................................70
A.2.1 ZBECSI60 connection adapter - Connection overview...................74
Glossary ................................................................................................................. 78
Index ...................................................................................................................... 81

1 | General HYDAC FILTER SYSTEMS GMBH
6 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web
1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the
procedure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended,
properly, effectively, and safely. Please refer to it every time
you require specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to make changes to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable
documents at the installation location of
the product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target group
1
2
3
4
5
6
7
8
9
1
0
A

HYDAC FILTER SYSTEMS GMBH General | 1
BeWa CSI-C-11 4548075 from_V250-V253 en-us web 7 / 84
1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details
regarding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
1
5
2
4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
1
2
3
4
5
6
7
8
9
1
0
A

1 | General HYDAC FILTER SYSTEMS GMBH
8 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two
following representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random
sequence:
– Clean the display.
1
2
3
4
5
6
7
8
9
1
0
A

HYDAC FILTER SYSTEMS GMBH General | 1
BeWa CSI-C-11 4548075 from_V250-V253 en-us web 9 / 84
– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate
result and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
1
2
3
4
5
6
7
8
9
1
0
A

1 | General HYDAC FILTER SYSTEMS GMBH
10 / 84 BeWa CSI-C-11 4548075 from_V250-V253 en-us web
1.2.5 Supplementary symbols
You will find the following symbols in the manual as additional
details:
[ ]
u##
Cross reference to a page / a chapter / a section or
another document.
Glossary
Terms in grey are explained in detail in the
glossary, a chapter at the end of the manual.
Tip for handling the product.
Required tool.
1.2.6 Representation of warning / general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
1
2
3
4
5
6
7
8
9
1
0
A