Hydac FluidCleaner Mobil Series Manual

FCM
FluidCleaner Mobil
Operating and Maintenance Instructions
English • (Translation of original instructions)
Document No. : 3160267e • 5/10/2019
Follow these instructions for proper and safe use.
Keep for future reference.

Table of Contents HYDAC FILTER SYSTEMS GMBH
ii BeWa FCM 3160267e en-us lq
Table of Contents
1 General ..................................................................................................................... 5
1.1 Imprint .............................................................................................................. 5
1.2 Documentation Representative........................................................................ 5
1.3 Purpose of this manual .................................................................................... 6
1.4 Target group of the manual.............................................................................. 6
1.5 Illustrations in the manual ................................................................................ 7
1.5.1 Illustration on the title page.................................................................. 7
1.5.2 Representation of requirements .......................................................... 8
1.5.3 Representation of procedural instructions ........................................... 8
1.5.4 Representation of intermediate results/results .................................... 9
1.5.5 Representation of warning/general safety information ...................... 10
1.5.6 Signal words and their meaning in the safety information and instruc-
tions ................................................................................................... 11
1.6 Hazard symbols / pictograms......................................................................... 12
1.7 Supplementary symbols................................................................................. 13
1.8 Exclusion of liability/warranty ......................................................................... 14
1.9 Copyright notice ............................................................................................. 14
1.10 Validity of this manual .................................................................................... 15
2 General safety information ...................................................................................... 16
2.1 Fire-fighting / extinguishing a fire ................................................................... 17
2.2 Stoppage in an emergency (EMERGENCY STOP)....................................... 18
2.3 Observe regulatory information...................................................................... 18
2.4 Wear suitable clothing.................................................................................... 18
3 Overview of the filtration unit................................................................................... 19
3.1 Proper/designated use ................................................................................... 19
3.2 Improper Use or Use Deviating from Intended Use ....................................... 20
3.3 Checking the scope of delivery ...................................................................... 21
3.4 Dimensions .................................................................................................... 23
3.5 Hydraulic diagram .......................................................................................... 24

HYDAC FILTER SYSTEMS GMBH Table of Contents
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3.5.1 FCMxxx-L / FCMxxx-K - Hydraulic diagram ...................................... 24
3.5.2 FCMxxx-F / FCMxxx-G - Hydraulic diagram...................................... 25
3.6 Technical data................................................................................................ 26
3.6.1 FCM 060-L-… / FCM 060-F-….......................................................... 26
3.6.2 FCM 060-K-… / FCM 060-G-…......................................................... 28
3.6.3 FCM 100-L-… / FCM 100-F-….......................................................... 30
3.6.4 FCM 100-K-… / FCM 100-G-…......................................................... 32
3.7 Decoding the model code label...................................................................... 34
3.7.1 Model code ........................................................................................ 36
3.8 Requirements of workplace & working environment ...................................... 37
3.9 Components / Operating elements ................................................................ 37
4 Transporting/storing the filter unit............................................................................ 39
5 Setting up / assembly / integration of the filter unit ................................................. 40
5.1 Avoid siphoning.............................................................................................. 41
5.2 Measure or display dynamic pressure / differential pressure......................... 43
5.3 Avoid the mixing of oils - empty the filter unit................................................. 44
5.4 Making the electrical connections .................................................................. 45
5.4.1 Connecting the filter unit with a single-phase electric motor ............. 45
5.4.2 Connecting the filter unit with a three-phase electric motor............... 46
5.5 Connecting the suction/pressure port ............................................................ 47
5.6 Attaching / connecting the suction / pressure hoses (Accessories) ............... 49
5.7 Inserting the filter element.............................................................................. 50
5.8 Commissioning............................................................................................... 50
6 Operation ................................................................................................................ 52
6.1 Activate the main switch................................................................................. 53
6.2 Operate the pole changing switch (optional).................................................. 54
6.3 FCM xxx-L… / FCM xxx-K-… - Operation mode............................................ 55
6.4 FCM xxx-F… / FCM xxx-G… - Select operation modes ................................ 56
6.4.1 Operation mode - Transfer without filtration S -> P ........................... 57
6.4.2 Operation mode - Transfer with filtration S -> P ................................ 57

Table of Contents HYDAC FILTER SYSTEMS GMBH
iv BeWa FCM 3160267e en-us lq
6.5 Observe the optical clogging indicator (optional) ........................................... 57
7 Performing maintenance ......................................................................................... 59
7.1 Changing the filter element ............................................................................ 59
7.2 Check / Clean the strainer.............................................................................. 63
8 Rectifying errors ...................................................................................................... 65
9 Removing / Disposal ............................................................................................... 67
10 Appendix ................................................................................................................. 68
10.1 EC declaration of conformity .......................................................................... 68
10.2 Locating spare parts....................................................................................... 68
10.2.1 Order filter elements .......................................................................... 71
10.2.1.1 Filter element - Size 1300......................................................... 71
10.2.1.2 Filter elements - size 2600........................................................ 72
10.3 Clogging indicator (Optional) - Technical data ............................................... 73
10.4 Finding a Customer Service team.................................................................. 78
Glossary .................................................................................................................. 82
Index ....................................................................................................................... 83

HYDAC FILTER SYSTEMS GMBH General | 1
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1 General
In this chapter, you will find helpful notes on handling these in-
structions.
1.1 Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer Contact address
HYDAC FILTER SYSTEMS
GMBH
Industriegebiet
66280 Sulzbach / Saar
HYDAC FILTER SYSTEMS
GMBH
Justus-von-Liebig-Str., Werk
20
66280 Sulzbach / Saar
Germany Germany
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken , HRB 17216
Executive director: Mathias Dieter ,
Dipl.Kfm. Wolfgang Haering
Tab.1: Impressum
1.2 Documentation Representative
The contact data of the person authorized with the documenta-
tion is:
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280
Sulzbach / Saar
Germany
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Tab.2: Documentation Representative

1 | General HYDAC FILTER SYSTEMS GMBH
6 / 88 BeWa FCM 3160267e en-us lq
1.3 Purpose of this manual
Before you use this product for the first time or if you have
been asked to carry out other work on the product, please read
this manual.
The use and the handling of the product described in the fol-
lowing, as well as its use, are not self-explanatory and are de-
scribed in detail in this manual and the associated technical
documentation.
This manual will help you to use the product as intended, prop-
erly, effectively, and safely. Therefore, you are requested to
read the following chapters attentively and carefully. Please re-
fer to it every time you require decisive details.
This manual informs and warns you of risks, against which the
risk reduction through the design and protective measures may
not be effective or not fully effective.
1.4 Target group of the manual
This manual was created for the following target group.
Target group Tasks
Owner This manual and the associated docu-
ments must be kept accessible at the in-
stallation location and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Observe the additional product-related in-
structions and requirements.
Specialist person-
nel
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.3: Target group

HYDAC FILTER SYSTEMS GMBH General | 1
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1.5 Illustrations in the manual
You will find illustrations in this manual. You can find details re-
garding these in the following chapters.
1.5.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
12345678 ● ##.##.####
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
1
5
2
4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no./Index ● Date of printing
5 Supplementary instructions regarding the validity of the
manual (optional)

1 | General HYDAC FILTER SYSTEMS GMBH
8 / 88 BeWa FCM 3160267e en-us lq
Please note that you can directly access information
through the directories. However, this does not re-
lease you from the obligation to read this manual
fully before commissioning.
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.5.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
üThe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.5.3 Representation of procedural instructions
In the case of procedural instructions, there are the two follow-
ing representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail, are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.

HYDAC FILTER SYSTEMS GMBH General | 1
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Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random se-
quence:
– Clean the display.
– Rinse the product.
1.5.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate re-
sult and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.

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1.5.5 Representation of warning/general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you an indication of the severity of the
danger.
Warning / general safety information, which are placed ahead
of each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
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