IBS Scherer G-50-I User manual

Original operating instructions
IBS Parts Cleaning Device
Type G-50-W
Type G-50-I
All devices have been tested and certified.
Visit our website:
www.ibs-scherer.com

Contents __________________________________________________________________________
1. About the machine / technical data......................................................................................................1
2. Proper use..................................................................................................................................1
2.1. Approved cleaning agents...............................................................................................1
2.2. Approved cleaning agents with technical ventilation........................................................1
2.3. Non-approved cleaning agents........................................................................................2
2.4. Standards........................................................................................................................2
3. Operating principle....................................................................................................................2
3.1. Description of machine functions.....................................................................................2
3.2. Safety information...........................................................................................................2
4. Transport....................................................................................................................................2
4.1. Handling..........................................................................................................................2
4.2. Transport aids.................................................................................................................2
4.2.1. Transport using a crane.......................................................................................2
4.2.2. Transport using a fork-lift .....................................................................................2
5. Setup / commissioning .............................................................................................................3
5.1. Securing the device / stability..........................................................................................3
5.2. Space required................................................................................................................3
5.3. Acceptable ambient conditions........................................................................................3
5.4. Preventing electrostatic charge.......................................................................................3
5.4.1. IBS pump...........................................................................................................3
5.4.1.1. Parts Cleaning Device.......................................................................................3
5.4.1.2. Electrical connection by the customer................................................................3
5.5. Additional equipment.......................................................................................................3
5.5.1. IBS collecting tray..............................................................................................3
5.5.2. IBS exhaust system...........................................................................................3
5.6. Disposal..........................................................................................................................3
5.7. Precautionary measures to be taken by the operator ......................................................4
6. Operating the machine..............................................................................................................5
6.1. Controls...........................................................................................................................5
6.2. Assembly and adjustment ...............................................................................................5
6.2.1. Assembling the Parts Cleaning Device..............................................................5
6.2.2. Assembling the IBS special pump .....................................................................5
6.2.3. Operation...........................................................................................................6
6.3. Fault identification and troubleshooting ...........................................................................6
6.4. Personal protective equipment........................................................................................6
7. Maintenance / cleaning .............................................................................................................7
7.1. Maintenance / cleaning work...........................................................................................7
8. Spare parts list...........................................................................................................................7
9. Accessories list.........................................................................................................................8
Annexes

1
1. About the machine / technical data _____________________________
Dimensions and performance data Type G-50-W Type G-50-I
External dimensions of the device:
Length: 656 mm 800 mm
Width: 475 mm 500 mm
Height: 1.074 mm 1.074 mm
Working area (internal dimensions): 646 x 465 mm 790 x 490 mm
Working height: 895 mm 895 mm
Weight without drum: 25 kg 40 kg
Weight with drum (full): 75 kg 90 kg
Carrying capacity: 50 kg 150 kg
Fill volume: 50 l 50 l
Noise emission level
at the workstation: < 70 dB (A) < 70 dB (A)
Type class (in accordance with EN 12921-3): A1 A1
Elektrischer Anschluss
Netzspannung: 1/N/PE 230 V ~ 1/N/PE 230 V ~
Frequenz: 50 Hz 50 Hz
Leistungsaufnahme: 45 W –0,2 A 45 W –0,2 A
Max. Vorsicherung: 6 A 6 A
2. Proper use _______________________________________________________________________
The IBS Parts Cleaning Device has been designed for cleaning of oily and greasy metal parts (e.g.
machine parts, motors and housings) using IBS Special Cleaning Agents.
2.1. Approved cleaning agents
IBS Special Cleaning Agent, Type EL/Extra
IBS Special Cleaning Agent, Type RF
IBS Special Cleaning Agent, Type Purgasol
IBS Special Cleaning Agent, Type Securol
IBS Special Cleaning Agent, Type 100 Plus
2.2. Approved cleaning agents with technical ventilation (exhaust system)
IBS Special Cleaning Agent, type Quick
NOTE When using solvents from third-party manufacturers, always read and follow the product
information and the EC Safety Data Sheet.
Their use must be approved by IBS Scherer GmbH. Please also note the information given
in section 2.3.
The 3-year extended warranty only applies when IBS Special Cleaning Agents are used.

2
2.3. Non-approved cleaning agents
Halogenated solvents
Flammable and highly flammable solvents with flash point < 55°C, except for cleaning
agents with flash point > 40°C when technical ventilation (exhaust system) is installed
2.4. Standards
Always comply with EN 12921-1 and EN 12921-3.
3. Operating principle _________________________________________________________
3.1. How the machine works
The IBS pump pumps the cleaning liquid through a hose to the IBS cleaning brush. The
workpiece is placed on the support rack and is cleaned with the brush and cleaning liquid.
The dirty cleaning agent flows back into the drum. The dirt particles sink to the bottom of the
drum. When the cleaning effect of the cleaning agent declines, the drum must be replaced
with a new drum of IBS Special Cleaning Agent.
3.2. Safety information
See section 6
4. Transport _________________________________________________________________________
4.1. Handling
Take great care when transporting the device to the installation site at the customer's
premises in order to prevent damage.
Secure the device on the pallet to ensure that it does not slip off.
When transporting the drum, read and follow the data sheet for the solvent.
4.2. Transport aids
4.2.1. Transport using a crane
Attach the crane cables to the pallet and lift the device carefully. Pay special attention to the
centre of gravity. The device may tip.
NOTE The crane must have a carrying capacity of at least 200 kg.
4.2.2. Transport using a fork-lift
Insert the fork-lift between the longitudinal pieces on the wooden pallet.
Lift the unit and transport it.

3
5. Setup / commissioning ___________________________________________________
5.1. Securing the device / stability
The device must be installed in a stable, horizontal position on a solvent-resistant floor.
5.2. Space required
The device may be placed against a wall. There should be a clear area of approx. 1.5 m in front
of the device.
5.3. Acceptable ambient conditions
The device will work optimally at temperatures between -15°C and +40°C.
5.4. Preventing electrostatic charge
5.4.1. IBS pump
Any electrostatic charge in the pump is discharged via the protective earth conductor for the
pump motor.
5.4.1.1. Parts Cleaning Device
The Parts Cleaning Device must be connected to an equipotential bonding system (which is
connected to the building's earth connection) at the point marked. This work should be carried
out by a qualified electrician.
5.4.1.2. Electrical connection by the customer
Installation at the customer's premises must be carried out by an approved electrician in
accordance with VDE requirements and any applicable power supply company
regulations.
The electrical supply line must be installed in accordance with the regulations and must comply
with the information (Technical data) given in the operating instructions.
5.5. Additional equipment
5.5.1. IBS collecting tray (see 9. Accessories list)
This type-tested tray prevents solvents from seeping into the floor.
5.5.2. IBS exhaust system (see 9. Accessories list)
5.6. Disposal
The device is constructed primarily from steel (except the electrical components) and should
be disposed of in accordance with the applicable local environmental regulations.
Contaminated parts (e.g. hoses, cleaning brushes, cleaning cloths, etc.) should be disposed
of in accordance with the applicable environmental regulations.
Please contact IBS Scherer GmbH if you have any questions.

4
If you use solvents from other manufacturers, it is essential to read and follow the
information and safety instructions provided by the manufacturer.
5.7. Precautionary measures to be taken by the operator
IBS Parts Cleaning Devices conform to type class A 1 (EN 12921-3; 3.15.1).
A danger area which is appropriate for the operating conditions (e.g. geometry and surface area
of workpieces, intensity of cleaning) must be defined. For normal cleaning processes, IBS
recommends a danger area of 1 m around the device.
The danger area identified by means of a risk assessment:
-Must be designated a fire hazard area
-Must remain free of obstructions in order to allow unimpeded access at all times
-Must be equipped with effective natural ventilation
-Smoking is not permitted in the danger area
-Naked flames or other sources of ignition are not permitted in the danger area
-Keep everything as clean as possible when working with solvents, oils and lubricants
-Operating and maintenance personnel must receive proper training
-The operating instructions and the standard operating procedure must be attached to
the device
Danger!

5
6. Operating the machine___________________________________________________
6.1. Controls
The device is switched on with a foot-operated safety switch.
6.2. Assembly and adjustment
6.2.1. Assembling the Parts Cleaning Device
Remove the packaging.
The device is fully assembled.
Remove the protective film from the support rack and place the rack in the cleaning tray.
Auflagerost
Support tray
Ablaufschlauch
Drain hose
50l Fass mit Pumpe
50 litre drum with pump
Wanne Typ WF, optional
Tray, type WF, optional
6.2.2. Assembling the IBS special pump
Insert the pump (1) into the drum and push the drum into the device. Feed the mains plug
(2) and plug connector (3) for the foot-operated switch through the round hole in the rear
wall of the housing.
Screw the return connector supplied into the ¾-inch hole in the 50-litre drum.
Push the return hose onto the return connector.
Attach the top end of the return hose to the outlet connector on the tray.
4
5
2
1
3

6
Attach the return hose to the return connector and outlet connector using the two hose clips
supplied.
Feed the brush hose (4) through the round hole in the rear wall of the housing and the
cleaning tray and insert the cleaning brush (5).
Place the foot-operated safety switch in front of the device.
Connect the device to the customer’s equipotential bonding system (see section 5.4.1.2).
Use the earth connection cables supplied to connect the Parts Cleaning Device to the drum
and collecting tray.
Connect the device to the customer’s equipotential bonding system (see section 5.4.1.2).
Insert the mains plug (2) into the 230 V socket.
Perform a function test.
6.2.3. Operation
Place the workpiece to be cleaned on the support rack.
Press the foot switch to turn the device on.
Clean the workpiece with the brush.
Release the foot switch to turn the pump off.
NOTE Please complete the warranty card (form) which you will find at www.ibs-scherer.com.
6.3. Fault identification and troubleshooting
Fault Cause Solution
Pump not working No power Check that mains plug is plugged in
Pump is faulty Replace pump
Pump not pumping Liquid level in drum is too Check liquid level, if necessary
low ask IBS Scherer to change the drum
Pump is faulty Replace pump
If the steps described above do not resolve the problem,
please contact IBS Scherer GmbH.
6.4. Personal protective equipment
When handling solvents, protective clothing must be worn in accordance with the safety data
sheet for the industrial cleaner used. Solvent-resistant gloves, safety glasses and aprons must
be used with all IBS Special Cleaning Agents.
Glove material:
- Gloves made from polychloroprene (CR), recommended material thickness: > 0.5 mm, max.
breakthrough time: 4 hours
- Gloves made from nitrile rubber/nitrile latex (NBR), recommended material thickness:
> 0.35 mm
- Gloves made from fluororubber (Viton) (FKM), recommended material thickness: > 0.4 mm
Permeation rate/breakthrough time: > 8 hours (DIN EN 374)
The exact breakthrough time must be ascertained from the protective glove manufacturer and
must be observed. Protective gloves should be replaced when they show the first signs of wear.

7
7. Maintenance / cleaning __________________________________________________
7.1. Maintenance / cleaning work
The mains plug must be removed before carrying out any maintenance or cleaning work.
8. Spare parts list___________________________________________________________
Spare parts list for IBS Parts Cleaning Devices:
Item no.
Description
Device type
BK 50
F
F2/F2-D
G-50-W/I
K
KP
L
M
MD
2222056
IBS special pump, with foot switch


2222040
IBS special pump, without foot switch


2222057
IBS special pump, with foot switch


2222080
IBS special pump, with foot switch


2222066
Splash guard

2222060
Support rack (slatted rack)


2222061
Support rack (slatted rack)

2222016
Support rack (slatted rack)

2222062
Support rack (slatted rack)

2222008
Cleaning brush, fine –50 mm bristles









2222009
Cleaning brush, coarse –50 mm bristles









2222022
Foot-operated switch with cover







2222024
Foot-operated switch without cover


2222026
Wheel, 1 only


2221012
Return hose







2222033
Return connector, ¾”



2222035
Threaded plug (return connector 2”)


2222059
Brush hose










8
9. Accessories list _________________________________________________________
Accessories list for IBS Parts Cleaning Devices:
Item no.
Description
Device type
BK 50
F
F2/F2-D
G-50-W/I
K
KP
L
M
MD
2120022
IBS collecting tray, type WM/St



2120023
IBS collecting tray, type WK/St


2120024
IBS collecting tray, type WK-50

2120021
IBS collecting tray, type WF


2222063
IBS retrofit kit K-50

2222067
IBS basket system, type L

2120013
IBS exhaust system, type MA

2120017
IBS exhaust system, type KA

2222012
IBS protective gloves










IBS Scherer GmbH
Gewerbegebiet
55599 Gau-Bickelheim
Deutschland / Germany
Tel.: [phone]
Fax [phone]
Mail: [email protected]
Web: www.ibs-scherer.de
General Manager:
Axel Scherer, Dipl.-Ing.
Registergericht Mainz
HRB 32454
IW/V2.0/07.07.2014/EN
EC Declaration of Conformity
as defined by Machinery Directive 2006/42/EC Annex II A
Herewith we declare that the Parts Cleaner
Article Type: G-50-W
Article-No.: 2120007
conforms to the following Directives and Standards, when installed in accordance with the
manufacturer’s specifications:
EC Directives
EC Machinery Directive 2006/42/EC
Applied Harmonised European Standards:
EN ISO 12100
Safety of machinery –General principles for design –Risk assessment and
risk reduction
EN 12921-1
Machines for surface cleaning and pre-treatment of industrial items using
liquids or vapours - Part 1: Common safety requirements
EN 12921-3
Machines for surface cleaning and pre-treatment of industrial items using
liquids or vapours - Part 3: Safety of machines using flammable cleaning
liquids
EN 349:1993 + A1:2008
Safety of machinery -
Minimum gaps to avoid crushing of parts of the human body
EN 60 204-1
Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 11200:1995
Noise emitted by machinery and equipment - Guidelines for the use of basic
standards for the determination of emission sound pressure levels at a work
station and at other specified positions; German version EN ISO 11200:1995
Applied (German) Technical Specifications:
BGR 180 (ZH1/562)
Guidelines for the safety of equipment used for cleaning work pieces with
liquid cleaning agents
BGV A1
Prevention Principles
BGV A8
Graphical safety and risk prevention symbols for use at the work place
Authorized for collecting all technical documentation:
Mr. Torsten Bodtländer, IBS-Scherer GmbH, Gewerbegebiet, 55599 Gau-
Bickelheim
07.07.2014 ___________________________________
Date Axel Scherer, MSc. (General Manager)
If the above named equipment is modified without our consent, this declaration is no longer valid.

IBS Scherer GmbH
Gewerbegebiet
55599 Gau-Bickelheim
Deutschland / Germany
Tel.: [phone]
Fax [phone]
Mail: inf[email protected]
Web: www.ibs-scherer.de
General Manager:
Axel Scherer, Dipl.-Ing.
Registergericht Mainz
HRB 32454
MW/V2.0/07.07.2014/EN
EC Declaration of Conformity
as defined by Machinery Directive 2006/42/EC Annex II A
Herewith we declare that the Parts Cleaner
Article Type: G-50-I
Article-No.: 2120008
conforms to the following Directives and Standards, when installed in accordance with the
manufacturer’s specifications:
EC Directives
EC Machinery Directive 2006/42/EC
Applied Harmonised European Standards:
EN ISO 12100
Safety of machinery –General principles for design –Risk assessment and
risk reduction
EN 12921-1
Machines for surface cleaning and pre-treatment of industrial items using
liquids or vapours - Part 1: Common safety requirements
EN 12921-3
Machines for surface cleaning and pre-treatment of industrial items using
liquids or vapours - Part 3: Safety of machines using flammable cleaning
liquids
EN 349:1993 + A1:2008
Safety of machinery -
Minimum gaps to avoid crushing of parts of the human body
EN 60 204-1
Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 11200:1995
Noise emitted by machinery and equipment - Guidelines for the use of basic
standards for the determination of emission sound pressure levels at a work
station and at other specified positions; German version EN ISO 11200:1995
Applied (German) Technical Specifications:
BGR 180 (ZH1/562)
Guidelines for the safety of equipment used for cleaning work pieces with
liquid cleaning agents
BGV A1
Prevention Principles
BGV A8
Graphical safety and risk prevention symbols for use at the work place
Authorized for collecting all technical documentation:
Mr. Torsten Bodtländer, IBS-Scherer GmbH, Gewerbegebiet, 55599 Gau-
Bickelheim
07.07.2014 ___________________________________
Date Axel Scherer, MSc. (General Manager)
If the above named equipment is modified without our consent, this declaration is no longer valid.