IFM Electronic Ecomat 300 Instructions and recipes

Supplementary device manual
AS-i Controllerewith Profibus-DP
AC1345, AC1346
Firmware version RTS 2.x
Target from 15
for CoDeSys® version 2.3 or higher
7390568 / 00 10 / 2006

2
30 October 2006
© All rights reserved by ifm electronic gmbh.
No part of this manual may be reproduced and used without ifm
electronic's consent.

Contents
1On this manual ......................................................................................................................... 1-1
1.1 What is the meaning of the symbols and formats? ....................................................... 1-1
1.2 What devices are described in this manual?................................................................. 1-2
1.3 How is this manual structured? ..................................................................................... 1-2
1.4 Overview: where is what? ............................................................................................. 1-3
2Safety instructions................................................................................................................... 2-1
2.1 General.......................................................................................................................... 2-1
2.2 What previous knowledge is required? ......................................................................... 2-1
2.3 Functions and features.................................................................................................. 2-1
3System requirements............................................................................................................... 3-1
3.1 Information concerning the device ................................................................................ 3-1
3.2 Information concerning the software ............................................................................. 3-1
3.3 Required accessories.................................................................................................... 3-1
4Getting started.......................................................................................................................... 4-1
5Function .................................................................................................................................... 5-1
5.1 Data management......................................................................................................... 5-1
6Menu.......................................................................................................................................... 6-1
6.1 Main menu "Quick Setup" ............................................................................................. 6-1
6.2 Main menu "Fieldbus Setup" ......................................................................................... 6-2
7Set-up ........................................................................................................................................ 7-1
7.1 Parameter setting of the controllere.............................................................................. 7-1
Parameter setting of slaves in the controllere....................................................... 7-1
Set the parameters of the fieldbus interface in the controllere.............................. 7-1
7.2 Connect the controllereto the Profibus host ................................................................. 7-2
7.3 Parameter setting of the Profibus host.......................................................................... 7-2
Assign PLC addresses to the Profibus modules ................................................... 7-4
Define Profibus-DP modules ................................................................................. 7-6
7.4 Device-specific Profibus-DP parameters .................................................................... 7-17
Device-specific Profibus-DP parameters (example)............................................ 7-17
Definition in the GSD file...................................................................................... 7-18
7.5 Finish set-up................................................................................................................ 7-19
8Operation .................................................................................................................................. 8-1
8.1 DP-module 7: command channel.................................................................................. 8-1
Command 1: read master flags ............................................................................. 8-1
Command 2: change operating mode ................................................................... 8-2
Command 3: read current slave configuration ...................................................... 8-3

4
Command 4: read projected slave configuration................................................... 8-5
Command 5: project slave configuration ............................................................... 8-7
Command 6: read slave parameter ....................................................................... 8-8
Command 7: project slave parameters.................................................................. 8-9
Command 8: read LAS (list of active slaves)....................................................... 8-11
Command 9: read LDS (list of detected slaves).................................................. 8-13
Command 10: read LPF (list of slaves with peripheral fault)............................... 8-15
Command 11: read LPS (list of projected slaves) ............................................... 8-17
Command 13: read error counter ........................................................................ 8-19
Command 14: read configuration error counter .................................................. 8-21
Command 15: read AS-i cycle counter................................................................ 8-23
Command 16: change current slave parameters ................................................ 8-25
Command 19: project all...................................................................................... 8-27
Command 21: save configuration in flash ........................................................... 8-29
Command 22: reset error counter ....................................................................... 8-30
Command 23: address slave............................................................................... 8-32
Command 62: operating mode "continuous command“ ...................................... 8-33
Command 63: no operation command without function...................................... 8-35
8.2 DP-module 12: extended command channel .............................................................. 8-36
List of the extended commands........................................................................... 8-37
Assignment of the slave addresses..................................................................... 8-38
Error codes .......................................................................................................... 8-38
Command 1: write parameter .............................................................................. 8-39
Command 4: write LPS........................................................................................ 8-40
Command 5: change operating mode ................................................................. 8-41
Command 6: readdress slave.............................................................................. 8-42
Command 7: change mode automatic addressing.............................................. 8-43
Command 9: write extended ID-code 1............................................................... 8-43
Command 21: read 7.4 ID character string ......................................................... 8-44
Command 26: read AS-i master version ............................................................. 8-46
Command 28: change flag "no offline phase" ..................................................... 8-46
Command 33: read 7.4 diagnostic character string............................................. 8-47
Command 34: read 7.4 parameter character string ............................................ 8-48
Command 35: write 7.4 parameter character string ........................................... 8-49
Command 50: read current configuration of slaves 0(A)...15(A)......................... 8-50
Command 51: read current configuration of slaves 16(A)...31(A)....................... 8-50
Command 52: read current configuration of slaves 1B...15B.............................. 8-51
Command 53: read current configuration of slaves 16B...31B............................ 8-51
Command 54: read current parameters .............................................................. 8-52
Command 55: read slave lists ............................................................................. 8-53
Command 56: read projected configuration of slaves 0(A)…15(A)..................... 8-54
Command 57: read projected configuration of slaves 16(A)…31(A)................... 8-54

Command 58: read projected configuration of slaves 1B...15B .......................... 8-55
Command 59: read projected configuration of slaves 16B...31B ........................ 8-55
Command 61: read message error counter (1) ................................................... 8-56
Command 62: read message error counter (2) ................................................... 8-56
8.3 AS-i diagnosis via Profibus-DP ................................................................................... 8-57
Digital inputs ........................................................................................................ 8-57
Digital outputs ...................................................................................................... 8-57
Extended device-specific Profibus-DP diagnosis ................................................ 8-58
Diagnostic master flags (byte 10 / byte 36) ......................................................... 8-59
8.4 Set the Profibus-DP address on the controllere.......................................................... 8-60
8.5 Read fieldbus parameters ........................................................................................... 8-62
8.6 Store system parameters ............................................................................................ 8-67
9Technical data .......................................................................................................................... 9-1
9.1 Basic functions .............................................................................................................. 9-1
9.2 Interface Profibus-DP .................................................................................................... 9-1
10 Error correction...................................................................................................................... 10-1
10.1 List of errors................................................................................................................. 10-1
10.2 Hardware errors, exception errors............................................................................... 10-2
11 Terms, abbreviations............................................................................................................. 11-1
12 Index........................................................................................................................................ 12-1

On this manual
What is the meaning of the symbols and formats?
1-1
1 On this manual
In this chapter you find an overview of the following points:
•What is the meaning of the symbols and formats?
•What devices are described in this manual?
•How is this manual structured?
1.1 What is the meaning of the symbols and formats?
The following symbols or pictrograms are used to illustrate our notes in this
manual:
Danger, in general
Danger caused by electric current
Sections marked with the pictogram
"warning triangle" contain information for
your security. Thoroughly read and
comply with these paragraphs.
Signal word: DANGER
Description of the consequences of this danger:
(death or serious irreversible injury is to be expected).
Signal word: WARNING
Description of the consequences of this danger:
(death or serious irreversible injury is possible).
Signal word: CAUTION
Description of the consequences of this danger:
(minor reversible injury is possible)
Without
warning
symbol
Signal word: CAUTION
Description of the consequences of this danger:
(property damage is to be expected or possible).
i
Tip
The "i" in the square gives important information to help you handle the device or
this manual correctly.

On this manual
What devices are described in this manual?
1-2
Further symbols |A state to be prevented to avoid a danger is marked by the preceding "circle"
symbol.
►A request requiring an action is marked by the preceding symbol "triangle".
> The response of the product to your action is marked by the preceding symbol
"angle".
→This arrow in the continuous text stands for "see" and refers to a text where
you can find more details on the topic.
"Menu" Menu items are in "inverted commas".
For several menu items to be selected successively we write:
"Main menu" > "Menu 2nd level“ > "Menu 3rd level" etc.
[Elements] Designations of pushbuttons or signal lamps such as [OK] or [PWR/COM] are
written in bold and in brackets.
1.2 What devices are described in this manual?
This manual presents the AS-i controllerefamily from ifm electronic gmbh
•with AS-i version 2.1 masters
•with a firmware version RTS 2.2 or higher
•with the target from 15
•with the option Profibus-DP interface
1.3 How is this manual structured?
This manual is a combination of different instruction types. It is for beginners and
also serves as a reference for advanced users.
How to use this manual:
•To find a certain subject straight away, please use the table of contents at the
beginning of this manual.
•You can also find a requested term quickly with the index at the end of the
manual.
•At the beginning of a chapter a brief overview of the contents of the chapter is
given.
Headers You can find the title of the current chapter in bold in the header of each page.
Below is the current title of the second order.
Footers You can find the chapter-related number of the page in the footer of each page.
Selective
reading In the marginal column left you can find comments (marginalia) which make it
easier for you to find certain paragraphs.
Here you can also find pictrograms and markings whose meaning is explained
below.

On this manual
Overview: where is what?
1-3
Abbreviations and technical terms
→Chapter 11 " Terms, abbreviations" at the end of the manual.
We reserve the right to make alterations which can result in a change of contents
of the manual. You can find the current version on ifm's website at:
http://www.ifm-electronic.com/ifmgb/web/asi_down.htm
Nobody is perferct. If you suggest improvements of this manual, you will receive a
little gift from us to thank you.
© All rights reserved by ifm electronic gmbh. No part of this manual may be
reproduced and used without ifm electronic's consent.
1.4 Overview: where is what?
metal housing IP20 device to unlock the unit from a rail
status LEDs of the
fieldbus interface
(option) text/graphics display
4 pushbuttons
option: fieldbus interface
(here: Ethernet)
status LEDs
terminals for the voltage supply 24 V, AS-i
interface(s) and FE wire option: Ethernet programming interface 6-pole RJ11 socket of RS-232 C as programming interface
photo: overview of controlleredevices

Safety instructions
General
2-1
2 Safety instructions
In this chapter you can find general safety instructions such as
•general rules
•required previous knowledge
•safety instructions for mounting and installation
•When are you allowed to use this device and when not?
2.1 General
→separate basic instructions of the device manual
No characteristics are warranted with the information, notes and examples
provided in this manual. The drawings, representations and examples imply no
responsibility for the system and no application-specific particularities.
The manufacturer of the machine/equipment is responsible for the safety of the
machine/equipment.
Danger
Property damage or bodily injury when the notes in this manual are not adhered to!
ifm electronic assumes no liability for this.
►The acting person must have read and understood the corresponding chapters
of this manual before performing any work on or with this device.
►The acting person must be authorised to work on the machine/equipment.
2.2 What previous knowledge is required?
This manual is intended for persons with knowledge of control technology and PLC
programming with IEC 61131-3 as well as the CoDeSys® software.
The manual is intended for persons authorised to mount, connect and set up the
controllereaccording to the EMC and low voltage directives. The controllers must
be installed and put into operation by a qualified electrician.
In case of malfunctions or uncertainties please contact the manufacturer: →back
of the manual.
2.3 Functions and features
→basic instructions of the device manual

System requirements
Information concerning the device
3-1
3 System requirements
3.1 Information concerning the device
→separate basic instructions of the device manual
3.2 Information concerning the software
→separate basic instructions of the device manual
3.3 Required accessories
Basic functions →separate basic instructions of the device manual
For configuration and programming you also need:
•the software "CoDeSys for Automation Alliance™" version 2.3 or higher
(→CD)
•In case of direct connection of the controllereto a PC with Ethernet interface
(LAN):
a cross-over CAT5 Ethernet patch cable with RJ45 plug on both sides:
2 m article no. EC2080
5 m article no. E30112
•In case of connection of the controllereto a PC with Ethernet interface (LAN)
via a hub or switch:
a common CAT5 Ethernet patch cable with RJ45 plug on both sides
•In case of direct connection of the controllereto a PC with serial interface:
programming cable article no. E70320

Getting started
4-1
4 Getting started
4.1
Connection ►Connect the functional earth
►Connect the yellow AS-i cable for every master
►Connect the 24 V supply
►Connect the Profibus cable to the fieldbus master
Set up the AS-i
master
►Connect the addressed AS-i slaves to the yellow AS-i cable
►Power on
►If correctly addressed slaves are connected:
controlleremenu: "Config All (→basic manual)
►If no slave is connected:
controlleremenu "Easy Startup“ (→basic manual)
Set up Profibus-
DP
►Controlleremenu "Fieldbus Setup": set the Profibus address
(→page 7-1, chapter "Set the parameters of the fieldbus interface in the
controllere")
►Copy the GSD file from the ifm CD (folder "gateway") to the suitable directory
of the corresponding fieldbus configuration program
►Define the I/O areas and the system behaviour in the fieldbus configuration
program
►Save the configuration
►Transfer the configuration to the DP-master
►Start the DP-master

Function
Data management
5-1
5 Function
Basic functions →separate basic instructions of the device manual
Ethernet programming interface →separate complementary device manual
5.1 Data management
The controllereconsists of different units:
This manual exclusively describes the following subject:
•The optional fieldbus interface operates independently and exchanges data
with the central system via a "Dual port RAM" interface or a DMA transfer.
For the AS-i controllers with Profibus interface the Profibus-DP data management
is handled in the operating system (firmware) of the device. A special driver in the
PLC user program in the controllereis not required. In the mode Run/Stop the
digital and analogue output data is not transferred to the outputs of the AS-i slaves.
Therefore this data must be recopied in the PLC user program of the controllere.
More information concerning the addresses and assigment to the Profibus modules
is provided in →chapter 7 "Set-up".
text/graphics
display
AS-i master 1
AS-i master 2
SRAM memor
y
flash memor
y
Ethernet
programming interface
RS-232C
programming interface
CPU
PLC
fieldbus
interface

Menu
Main menu "Quick Setup"
6-1
6 Menu
i
Note
In this manual the menu text is always in English.
Basic functions →separate basic instructions of the device manual
6.1 Main menu "Quick Setup"
Quick setting of the AS-i and fieldbus parameters, reading of the parameter data
(password level 1 required).
Details →page 8-62, chapter "Read fieldbus parameters"
Menu tree Explanation
Quick Setup
Fieldbus Setup
> Display of the current fieldbus address
►Change the fieldbus addresss using
the pushbuttons [▲] / [▼]
►After pressing [OK]:
> The controllerenegotiates the quickest
baudrate with the fieldbus master
►Always after pressing [OK]:
> Display of the data saved in the
fieldbus master via the data packages
for communication with the AS-i
controllere:
•Digital inputs in the fieldbus master
from single or A-slaves on AS-i master
1
•Digital outputs in the fieldbus master to
single or A-slaves on AS-i master 1
•Digital inputs in the fieldbus master
from single or A-slaves on AS-i
master 2
•Digital outputs in the fieldbus master to
single or A-slaves on AS-i master 2
•Digital inputs in the fieldbus master
from B-slaves on AS-i master 1
•Digital outputs in the fieldbus master to
B-slaves on AS-i master 1
•Digital inputs in the fieldbus master
from B-slaves on AS-i master 2
•Digital outputs in the fieldbus master to
B-slaves on AS-i master 2
•Analogue multiplex inputs in the
fieldbus master
•Analogue multiplex outputs in the
fieldbus master
•Fieldbus data command channel

Menu
Main menu "Fieldbus Setup"
6-2
Menu tree Explanation
•Fieldbus data PLC inputs in the
fieldbus master
•Fieldbus data PLC outputs in the
fieldbus master
•Analogue inputs in the fieldbus master
from AS-i master 1
•Analogue outputs in the fieldbus
master to AS-i master 1
•Analogue inputs in the fieldbus master
from AS-i master 2
•Analogue outputs in the fieldbus
master to AS-i master 2
•Fieldbus data diagnosis
•Fieldbus master command channel
•Digital inputs in the fieldbus master
from single or A-slaves on AS-i master
1
(cycle starts again)
►Cancel with [ESC]
6.2 Main menu "Fieldbus Setup"
Setting of the fieldbus parameters, reading of the parameter data (password level 1
required).
Details →page 8-62, chapter "Read fieldbus parameters"
Menu tree Explanation
Fieldbus Set-up > Display of the current fieldbus address
►Change the fieldbus addresss using
the pushbuttons [▲] / [▼]
►After pressing [OK]:
> The controllerenegotiates the quickest
baudrate with the fieldbus master
►Always after pressing [OK]:
> Display of the data saved in the
fieldbus master via the data packages
for communication with the AS-i
controllere:
•Digital inputs in the fieldbus master
from single or A-slaves on AS-i master
1
•Digital outputs in the fieldbus master to
single or A-slaves on AS-i master 1
•Digital inputs in the fieldbus master
from single or A slaves on AS-i
master 2
•Digital outputs in the fieldbus master to