IFM Electronic Ecomot 100 CR0153 User manual

Installation instructions
ExtendedController
ISOBUS
CR0153
80255278 / 00 06 / 2016
UK

ExtendedController CR0153
2
Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�4 Housing temperature � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�5 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
2�6 Electromagnetic compatibility� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
2�7 Electrical welding on vehicles and plants � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4�1 Fixing � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4�2 Installation position� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4�3 Mounting surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�4 Heat dissipation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
5�1 Wiring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
5�1�1 Assignment of the connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
5�2 Ground connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
5�3 Fuses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
5�4 Laying the supply and signal cables� � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
5�4�1 GND connections of the Ex connection side � � � � � � � � � � � � � � � � � � �11
5�5 Frequency and analogue inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
5�6 Resistor inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
5�6�1 Unused input I15 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
5�7 Supply low-side digital outputs (BL) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
5�8 CAN wiring St/Ex side � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�8�1 Point-to-point wiring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�8�2 Open CANopen network � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�9 Connection technology� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5�10 USB interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�10�1 Hardware requirement � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�10�2 Short-circuit protection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
6�1 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
6�2 Interfaces and system requirements � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
6�3 Programming via USB interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
6�3�1 Install the USB drivers � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
6�4 Uninstall the drivers � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16

UK
ExtendedController CR0153
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This document is the original instructions�
All trademarks and company names are subject to the copyright of the respective companies�
7 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
7�1 Mechanical and electric data � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
7�2 Test standards and regulations � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
7�3 St side / Characteristics of the inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20
7�4 St side / Characteristics of the outputs� � � � � � � � � � � � � � � � � � � � � � � � � � � 23
7�5 Ex side / Characteristics of the inputs � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
7�6 Ex side / Characteristics of the outputs � � � � � � � � � � � � � � � � � � � � � � � � � � 27
7�7 St side / Wiring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
7�8 Ex side / Wiring � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
8 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31
9 Approvals / standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31

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1 Preliminary note
This document applies to devices of the type "ExtendedController" (art� no�:
CR0153)�
It is deemed as a part of the device�
This document is intended for specialists� These specialists are people who are
qualified by their appropriate training and their experience to see risks and to
avoid possible hazards that may be caused during operation or maintenance of
the device� The document contains information about the correct handling of the
device�
Read this document before use to familiarise yourself with operating conditions,
installation and operation� Keep this document during the entire duration of use of
the device�
Adhere to the safety instructions�
1.1 Symbols used
►Instruction
> Reaction, result
[…] Designation of pushbuttons, buttons or indications
→Cross-reference
Important note
Non-compliance can result in malfunction or interference�
Information
Supplementary note
1.2 Warning signs used
WARNING
Warning of serious personal injury�
Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury�
Slight reversible injuries may result�
NOTE
Warning of damage to property�

UK
ExtendedController CR0153
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2 Safety instructions
2.1 General
These instructions are part of the device� They contain information and illustrations
about the correct handling of the device and must be read before installation or
use�
Observe the operating instructions� Non-observance of the instructions, operation
which is not in accordance with use as prescribed below, wrong installation or
incorrect handling can seriously affect the safety of operators and machinery�
2.2 Target group
These instructions are intended for authorised persons according to the EMC and
low-voltage directives� The device must only be installed, connected and put into
operation by a qualified electrician�
2.3 Electrical connection
Disconnect the device externally before handling it� If necessary, also disconnect
any independently supplied output load circuits�
If the device is not supplied by the mobile on-board system (12/24 V battery
operation), it must be ensured that the external voltage is generated and supplied
according to the criteria for safety extra-low voltage (SELV) as this voltage is
supplied without further measures to the connected controller, the sensors and the
actuators�
The wiring of all signals in connection with the SELV circuit of the device must also
comply with the SELV criteria (safety extra-low voltage, safe electrical isolation
from other electric circuits)�
If the supplied SELV voltage is externally grounded (SELV becomes PELV), the
responsibility lies with the user and the respective national installation regulations
must be complied with� All statements in this document refer to the device the
SELV voltage of which is not grounded�
The connection terminals may only be supplied with the signals indicated in the
technical data and/or on the device label and only the approved accessories of ifm
electronic may be connected�
2.4 Housing temperature
According to the technical specifications below the device can be operated in
a wide ambient temperature range� Because of the additional internal heating
the housing walls can have high perceptible temperatures when touched in hot
environments�

ExtendedController CR0153
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2.5 Tampering with the device
In case of malfunctions or uncertainties please contact the manufacturer�
Tampering with the device can seriously affect the safety of operators and
machinery� It is not permitted and leads to the exclusion of any liability and
warranty claims�
2.6 Electromagnetic compatibility
This is a class A product� It can cause radio interference in domestic areas� In this
case the operator is requested to take appropriate measures�
2.7 Electrical welding on vehicles and plants
Welding work on the chassis frame must only be carried out by qualified persons�
Remove and cover the plus and minus terminals of the batteries�
Disconnect all contacts of the controller from the on-board system prior to welding
on the vehicle or plant� Connect the earth terminal of the welding device directly to
the part to be welded�
Do not touch the controller or electric cables with the welding electrode or the
earth terminal of the welding device�
Protect the controller against weld slag�
3 Functions and features
The freely programmable controllers of the "ExtendedController" series are
rated for use under difficult conditions (e�g� extended temperature range, strong
vibration, intensive EMC interference)�
They are suited for direct installation in machines in mobile and robust
applications� Integrated hardware and software functions (operating system) offer
high protection for the machine�
The controllers can be used as CANopen master�
WARNING
The "ExtendedController" series is not approved for safety tasks in the field of
safety of persons�
WARNING
The user is responsible for the safe function of the application programs
which he created himself� If necessary, he must additionally carry out an approval
test by corresponding supervisory and test organisations according to the
national regulations�

UK
ExtendedController CR0153
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4 Installation
4.1 Fixing
►Fix the controller to a flat surface using 4 M5 screws�
Screw material: steel or stainless steel
Tightening torque: 8 ±2 Nm
►Connect the housing to GND (→ 5.2 Ground connection)
NOTE
Use screws with a low head to avoid that the connector is damaged when placed
and locked�
Screws to be used (examples) Standard
Button head hexagon socket screws (M5 x L) ISO 7380
Cylinder screws with hexagon socket and low head (M5 x L) DIN 7984
Cutting screws for metric ISO thread with low head DIN 7500
Example button head hexagon socket screw
4.2 Installation position
►Align the controller so that the cable entries of the connectors face downwards�
Preferred installation position

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4.3 Mounting surface
NOTE
The housing must not be exposed to any torsional forces or mechanical stress�
►Use compensating elements if there is no flat mounting surface available�
Mounting surface
4.4 Heat dissipation
►Ensure sufficient heat dissipation as the internal heating of the electronics is
conducted away via the housing�
►In case of sandwich mounting of controllers use spacers�
Heat dissipation and sandwich mounting

UK
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5 Electrical connection
5.1 Wiring
Wiring (→ 7 Technical data)
Only connect the connector pins as shown in the pin layout�
Unspecified connector pins remain unconnected�
►Connect all indicated supply cables and GND terminals (St and Ex connection
side)�
5.1.1 Assignment of the connectors
►Note the device label�
Dieser Andruck erfolgte durch Labelprint V 3.38 am 23.10.2015 12:17:51 Uhr auf Server: DETT7S0005. Ausgelöst wurde dieser
vollautomatische Vorgang durch den Beschriftungsprozess.
Rev. Projekt-Nr. Änderungs-Nr. Revision Entwickler Bearbeiter Prüfer Änderung
00 151961 Datum
Name
Allgemeintoleranz Projektion ISO - E Blattformat Maßstab Blatt von Blättern
DIN ISO bis 6 bis 30 bis 120 A4 --- 1 1
Werkstückkanten Oberfläche
DIN ISO
Erstellt Entwickler Bearbeiter Prüfer Bezeichnung
Datum 23.10.2015 24.10.2015 26.10.2015 TA R360/32bit Ext/64 I/O/ISO
Name dehoepin dehoepin deriekph
ifm electronic gmbh
ifm-Straße 1
88069 Tettnang
Germany
www.ifm.com
Zeichnungsnummer Revision
Ersetzt Zeichnungsnummer: 11080383 00
Assignment of the connectors on the device label
NOTE
Inversion of the connectors can lead to damage to the reference voltage output
(pin 51, controller side)�
NOTE
Inversion of the connectors can lead to damage to a connected PC or notebook�
5.2 Ground connection
To ensure the protection of the device against electrical interference and the
safe function of the device, the housing must be connected to the ground of
the vehicle�

1: Drill holes for ground connection

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►Establish a connection between the device and the ground of the vehicle using
M5 screws�
Screws to be used (→ 4.1 Fixing)
5.3 Fuses
►The individual electric circuits must be protected in order to protect the whole
system�
Connection side Description Potential Pin no. Fuse
St (Standard) Supply voltage sensors/module VBB SSt-10 ≤ 2 A T
Supply voltage outputs VBB OSt-19 ≤ 15 A
Supply voltage via relay VBB RSt-01 ≤ 15 A
Ex (Extended) Supply voltage sensors/module VBB SEx-10 ≤ 2 A T
Supply voltage output group 1 VBB 1Ex-19 ≤ 15 A
Supply voltage output group 2 VBB 2Ex-01 ≤ 15 A
5.4 Laying the supply and signal cables
supply
output nn
output nn
output nn
controller
VBB
O
nn
VBB
S
nn
VBB
R
nn
GND
S
nn
GND
A
nn
GND
O
nn
input
nn
input
nn
input
nn
sensor
sensor
sensor
load
load
load
GND
S
nn
GND
A
nn
GND
O
nn
Example St connection side (X = not permissible)
WARNING
The linking of connections in the plug is not permitted and can affect the safety of
operators and machinery�

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ExtendedController CR0153
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►Basically all supply and signal cables must be laid separately�
►Screen signal cables in EMC critical applications�
►Connect supply and ground cables to the controller and the sensors/actuators
via the respective common star point�
If a prewired connection cable is used, remove the cores with unused signal
inputs and outputs�
Unused cores, in particular core loops, lead to interference coupling that
can influence the connected controller�
5.4.1 GND connections of the Ex connection side
►Connect all GND connections of the Ex connection side to the common GND
star point�
5.5 Frequency and analogue inputs
►Operate inputs with screened cables, so that useful signals are not affected by
external interference�
►Connect screens to ground on one side�
5.6 Resistor inputs
supply
controller
VBB
O
nn
VBB
S
nn
VBB
R
nn
GND
S
nn
GND
A
nn
GND
O
nn
input
R
input
R
resistor
resistor
input
R
resistor
Ground return resistor inputs
►Equip each resistor with an own, separated ground return to ensure
measurement accuracy�

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5.6.1 Unused input I15
If the input I15 is not used it must be configured as digital input�
5.7 Supply low-side digital outputs (BL)
supply
controller
VBB
O
nn
VBB
S
nn
VBB
R
nn
GND
S
nn
GND
A
nn
GND
O
nn
load
load
B L
B L
B L
B L
output Q01
output Q03
output Q09
output Q11
load
load
1
2
Supply low-side digital outputs (BL)
1: Outputs of the output group VBBO
2: Outputs of the output group VBBR
►Note the potential allocation of the outputs�
The supply of an output within an output group must only be carried out via the
corresponding, protected potential�

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5.8 CAN wiring St/Ex side
5.8.1 Point-to-point wiring
12
Ex St
3
CAN 2 CAN n
60 Ω
1� Extended side: CAN2 (with factory pre-configuration)
2� Standard side: CANn (interface selectable)
3� Terminating CAN resistor in the cable
5.8.2 Open CANopen network
12
Ex St
3
CAN nCAN 2
120 Ω 120 Ω
1� Extended side: CAN2 (with factory pre-configuration)
2� Standard side: CANn (interface selectable)
3� Terminating CAN resistors
5.9 Connection technology
NOTE
Only connect the 55-pole connectors when the supply voltage is disconnected�
No "hot plugging" is permitted�
5.10 USB interface
5.10.1 Hardware requirement
The USB controller used is USB 2�0 compatible� The USB interface is provided as
a virtual COM port under Windows (→ 6.3 Programming via USB interface)�

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


 

 
1� Controller (2 x 55-pole connector; USB port on St side)
2� USB connector for programming and service purposes
3� Notebook/PC






Connection controller to USB connector, permanent (≤ 3 m).
►Position the USB connector in immediate vicinity to the controller�
The cable length "A" considerably influences the quality of the USB data
transmission�






Connection USB connector to notebook / PC, temporary
►Use a connection cable with the designation "Full Speed/High Speed" (=
USB connection cable with twisted and screened cores)�
►Do not make a connection using several USB connection cables�
►Remove the connection cable after the programming or service works�
5.10.2 Short-circuit protection
NOTE
The USB interface is not protected against short circuits with a live wire outside
the following voltage ranges:
USB_P: -0�5���3�8 V DC
USB_N: -0�5���3�8 V DC
USB_5V: -0�5���10�0 V DC
A short circuit will destruct the USB interface�
6 Set-up
On delivery the extended side is pre-configured as CANopen slave�
However, the user can also program the extended side freely�

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6.1 Required documentation
The user can easily create the application program by means of the IEC 61131-3
compliant programming system CODESYS 2�3� In addition to the programming
system CODESYS, the following documents are required for programming and
commissioning of the controller:
●System manual CR0153
(alternatively CODESYS 2�3 online help)
●Manual on PLC programming with CODESYS 2�3
(alternatively CODESYS 2�3 online help)
The system manual CR0153 is available for download on the internet:
www.ifm.com → Data sheet search → CR0153 → Operating instructions
The manual on PLC programming with CODESYS 2�3 and the online help are
automatically installed on the PC upon installation of the CODESYS package from
the ecomatmobile DVD�
As an alternative, the CODESYS package can be downloaded from the internet:
www.ifm.com → Service → Download → Systems for mobile machines*
*) Download area with registration
6.1.1 ISOBUS documentation
A requirement for using the ISOBUS stack is the start-up system software
CP9200� This software provides the required functionalities for the VT client and
the AUX-N client�
The programming manual (supplement) "ISOBUS in the ecomatmobile controller"
is available in the download area with registration:
www.ifm.com → Service → Download → Systems for mobile machines
6.2 Interfaces and system requirements
System requirement for RS-232 and CAN:
Microsoft Windows XP SP1 or higher
System requirement for USB:
Microsoft Windows XP SP2, Windows 7
6.3 Programming via USB interface
Note in general:
●The controller can be connected to any USB interface� The number of
the COM port does not change�
●Only connect one controller for programming to the PC�
●Special USB and COM port drivers are required�

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6.3.1 Install the USB drivers
The driver provides a "virtual COM port", i�e� another artificial serial interface, on
the PC�
The driver file "USB CR0032 setup vxxxx�exe" is made available on the
ecomatmobile DVD�
As an alternative, the driver is also available on the internet�
www.ifm.com → Service → Download → Systems for mobile machines*
*) Download area with registration
Changes to the system settings of the PC require extended user rights�
Contact your system administrator�
Installation under Windows 7 will be described in the following�
In other Windows versions there may be different menu names or
structures�
►Start the driver file "USB CR0032 setup vxxxx�exe" and follow the setup
instructions�
> The driver files and a documentation will be copied to the following directory:
C:\Program Files (x86)\ifm electronic\USB_Driver_R360�
►Reboot the PC�
►Connect the controller to a free USB port
►Carry out the driver installation according to the "Installation_Guide"�
The document "Installation_Guide�pdf" can be found in the following directory:
C:\Program Files (x86)\ifm electronic\USB_Driver_R360\WHQL_Certified_
Driver\Documentation\Installation_Guide�pdf
The driver to be installed can be found in the following directory:
C:\Program Files (x86)\ifm electronic\USB_Driver_R360\WHQL_Certified_Driver\
6.4 Uninstall the drivers
If a driver is to be updated, the installed drivers have to be uninstalled first�
►Uninstall the drivers according to the "Installation_Guide" (chapter 4)�
The document "Installation_Guide�pdf" can be found in the following directory:
C:\Program Files (x86)\ifm electronic\USB_Driver_R360\WHQL_Certified_
Driver\Documentation\Installation_Guide�pdf

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7 Technical data
7.1 Mechanical and electric data
Control systems
ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! 14.06.2016CR0153 / page 1
CR0153

 
 




 



Mobile controller
ExtendedController
32-bit processor
32 inputs / 32 outputs
5 CAN interfaces
ISOBUS stack
(with VT client + AUX-N client)
CODESYS 2.3
8...32 V DC
Technical data Controller as black-box system
to implement a central or decentralised system design
Mechanical data
Housing closed, screened metal housing with f ange fastening
Dimensions (H x W x D) 153 x 247.5 x 43 mm
Installation screw connection by means of 4 M5 x L screws to DIN 7500 or DIN 7984
mounting position horizontal or vertical to the mounting wall
Connection 2 55-pin connectors, latched, protected against reverse polarity, type AMP or Framatome
AMP junior timer contacts, crimp connection 0.5/2.5 mm²
Weight 1.6 kg
Housing/storage temperature - 40...85 °C (depending on the load) / - 40...85 °C
Protection rating IP 67 (for inserted connector with individually sealed cores, e.g. EC2084)
Electrical data
Input / output channels (total) 64 (32 inputs / 32 outputs)
Inputs conf gurable
digital for positive/negative sensor signals, positive with diagnostic capabilities
analogue (0...10/32 V, 0...20 mA, ratiometric)
frequency (≤ 30 kHz)
resistance measurement (3... 690 Ω, 0.016...30 kΩ, )
Outputs conf gurable
digital positive/negative switching (high/low side)
analogue (0.02...10 V)
PWM output (20...250 Hz), current-controlled
Operating voltage
Switch-on voltage
Overvoltage
8...32 V DC
> 10 V DC
≤ 36 V for t ≤ 10 s
Undervoltage detection
Undervoltage shutdown
St
St
for 7.5 V ≤ U
B
≤ 8 V
for 7.1 V ≤ U
B
< 7.5 V for t ≥ 100 ms
(depending on the software)
Undervoltage detection
Undervoltage shutdown
Ex
Ex
for U
B
≤ 7.8V
for 6.8 V ≤ U
B
≤ 7.5 V
Reverse polarity protection yes
Current consumption ≤ 210 mA (without external load at 24 V DC)
CAN interfaces 1...5
Baud rate
Communication prof le
CAN interface 2.0 A/B, ISO 11898
50 Kbits/s...1 Mbit/s (default 125 Kbits/s)
CANopen, CiA DS 301 V4.01, CiA DS 306 V1.3
or SAE J 1939 or free protocol

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CR0153 Technical data
Control systems
CAN interface 4 ISOBUS, VT and AUX-N client,
can only be used with the system start-up software CP9200
Note If not otherwise specif ed, the data apply to the St and Ex side.
Serial interface
Baud rate
Topology
Protocol
RS-232 C
9.6...115.2 kBit/s (default 115.2 kbits/s)
point-to-point (max. 2 participants); master-slave connection
predef ned ifm protocol (INTELHEX)
Virtual COM port USB, max. 1 MBaud
Processor 32-bit CPU Inf neon TriCore 1796
Device monitoring undervoltage monitoring
watchdog function
checksum test for program and system
excess temperature monitoring
Process monitoring concept St Second switch-off mode for 8 outputs each via a relay
Physical memory f ash: 2 Mbytes
RAM: 2 Mbytes
remanent memory: 64 Kbytes
Software/programming
Programming system CODESYS version 2.3 (IEC 61131-3)
Indicators
Status LED St three-colour LED (R/G/B)
Ex LED red / LED green
Operating states
No longer valid if the colours and/or
f ashing modes are changed by the
application program.
St LED colour Status Description
–off no operating voltage or fatal error
yellow 1 x on initialisation or reset checks
orange on error in the start-up phase
green 5 Hz no operating system loaded
2 Hz run
on stop
red 2 Hz run with error
on fatal error or stop with error
Ex LED colour Status Description
–off no operating voltage or fatal error
red/green 1 x on initialisation or reset checks
green 5 Hz no operating system loaded
2 Hz CANopen Operational
on CANopen Preoperational
on/off
200 / 1000 ms
CANopen Stop
red 5 Hz undervoltage, application stopped
on fatal error or CANopen bus off
Note The status LEDs have different levels of brightness

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7.2 Test standards and regulations
ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! 14.06.2016CR0153 / page 3
CR0153 Technical data
Control systems
Test standards and regulations
CE marking EN 61000-6-2: 2005 Electromagnetic compatibility (EMC)
Noise immunity
EN 61000-6-4: 2007 Electromagnetic compatibility (EMC)
Emission standard
E1 marking UN/ECE-R10 Emission standard
Immunity with 100 V/m
Electrical tests ISO 7637-2: 2004 Pulse 1, severity level: IV; function state C
Pulse 2a, severity level: IV; function state A
Pulse 2b, severity level: IV; function state C
Pulse 3a, severity level: IV; function state A
Pulse 3b, severity level: IV; function state A
Pulse 4, severity level: IV; function state A
Pulse 5, severity level: III; function state C
(data valid for the 24 V system)
Pulse 4, severity level: III; function state C
(data valid for the 12 V system)
Climatic tests EN 60068-2-30: 2006 Damp heat, cyclic
upper temperature 55°C, number of cycles: 6
EN 60068-2-78: 2002 Damp heat, steady state
test temperature 40°C / 93% RH,
Test duration: 21 days
EN 60068-2-52: 1996 Salt spray test
severity level 3 (motor vehicle)
Mechanical tests ISO 16750-3: 2007 Test VII; Vibration, random
mounting location: vehicle body
EN 60068-2-6: 2008 Vibration, sinusoidal
10...500 Hz; 0.72 mm/10 g; 10 cycles/axis
ISO 16750-3: 2007 Bumps
30 g/6 ms; 24,000 shocks
Tests for railway applications EN 50155-12-2: 2007 Electronic equipment used on rolling stock

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7.3 St side / Characteristics of the inputs
ifm electronic gmbh ● Friedrichstraße 1 ● 45128 Essen We reserve the right to make technical alterations without prior notice! 14.06.2016CR0153 / page 4
CR0153 St side / Characteristics of the inputs
Control systems
I00...07
Multifunction inputs with supply vol-
tage independent levels for frequen-
cy measurement
Resolution 12 bits
Accuracy ± 1 % FS
(in the measuring range 0...20 mA: ± 2 % FS)
Measuring ranges 0...10 V, 0...32 V, 0...20 mA, ratiometric
Current input 0...20 mA (A) Input resistance 390 Ω
Input frequency ≤ 1 kHz (default 35 Hz)
Voltage input 0...10 V (A) Input resistance 65.6 kΩ
Input frequency ≤ 1 kHz (default 35 Hz)
Voltage input 0...32 V (A) Input resistance 50.7 kΩ
Input frequency ≤ 1 kHz (default 35 Hz)
Voltage input ratiometric (A) Input resistance 50.7 kΩ
Input frequency ≤ 1 kHz (default 35 Hz)
Frequency input (FRQ) Input resistance 3.2 kΩ
Input frequency ≤ 30 kHz
Switch-on level > 0.35...0.55 UB
Switch-off level < 0.29 UB
Digital input (BL/H)Input resistance 3.2 kΩ
Input frequency ≤ 1 kHz (default 35 Hz)
Switch-on level > 0.7 UB
Switch-off level < 0.3 UB
Diagnostics
Short circuit to VBB
> 0.95 UB
Diagnostics
Short circuit to GND / wire
break
< 1 V
I08...11
Multifunction inputs with f xed levels
for frequency measurement
Resolution 12 bits
Accuracy ± 1 % FS
(in the measuring range 0...20 mA: ± 2 % FS)
Measuring ranges 0...10 V, 0...32 V, 0...20 mA, ratiometric
Current input 0...20 mA (A) Input resistance 390 Ω
Input frequency ≤ 1 kHz (default 35 Hz)
Voltage input 0...10 V (A) Input resistance 65.6 kΩ
Input frequency ≤ 1 kHz (default 35 Hz)
Voltage input 0...32 V (A) Input resistance 50.7 kΩ
Input frequency ≤ 1 kHz (default 35 Hz)