Ingersoll-Rand EC34ES-1 User manual

Ingersoll–Rand Company 1999
Printed in U.S.A.
03542339 Form P7307
Edition 4
February, 1999
MODELS EC34ES–1, EC34ES–2, EC34US–1 AND
EC34US–2 ELECTRIC SCREWDRIVER CONTROLLERS
These Controllers are designed for dry location use only, with Series EP/EL 34V
Electric Screwdrivers.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ ALL THESE INSTRUCTIONS BEFORE PLACING TOOL IN SERVICE OR OPERATING
THIS TOOL AND SAVE THESE INSTRUCTIONS.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE
FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY,
INCLUDING THE FOLLOWING.
PLACING TOOL IN SERVICE
•Always operate, inspect and maintain this tool in
accordance with all regulations (local, state, federal
and country), that may apply to hand held/hand
operated electric tools.
•Inspect tool cords periodically and if damaged, have
them repaired by an authorized service facility.
Inspect extension cords periodically and replace if
damaged.
•Do not remove any labels. Replace any damaged
label.
USING THE TOOL
•Always wear eye protection when operating or
performing maintenance on this tool.
•Power tools can vibrate in use. Vibration, repetitive
motions, or uncomfortable positions may be
harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.
•Guard Against Electric Shock. Prevent body contact
with earthed or grounded surfaces. For example;
pipes, radiators, ranges, refrigerator enclosures.
•Don’t Abuse Cord. Never carry tool by cord or yank
it to disconnect from receptacle. Keep cord from heat,
oil, and sharp edges.
•Keep work area clean. Cluttered areas and benches
invite injuries.
•Consider work area environment. Don’t expose
power tools and chargers to water. Keep work area
well lighted. Do not use tool in explosive or
flammable atmospheres.
•Keep bystanders and children away. Do not permit
unauthorized personnel to operate this tool, or touch
tool or cord.
•Store idle tools. When not in use, tools should be
stored in a dry, high or locked up place, out of reach of
children.
•Don’t force tool. It will do the job better and more
safely at the rate for which it was intended.
•Use the right tool. Do not force a small tool or
attachment to do the job of a heavy–duty tool.
•Do not use a tool for a purpose for which it is not
intended. Example: Do not use a screwdriver as a
drill.
•Dress properly. Do not wear loose clothing or
jewelry. They can be caught in moving parts. Rubber
gloves and non–skid footwear are recommended when
working outdoors. Wear protective hair covering to
contain long hair.
The use of other than genuine Ingersoll–Rand replacement parts may result in personal injury, decreased tool
performance and increased maintenance, and may invalidate all warranties.
Have your tool repaired by a qualified person. This electric tool is in accordance with the relevant safety requirements.
Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in
considerable danger to the user.
Repairs should be made only by authorized, trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.
GB

2
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
USING THE TOOL (Continued)
•Secure work. Use clamps or a vise to hold work.
Operators often need both hands to perform job
functions.
•Don’t overreach. Keep proper footing, balance, and a
firm grip on the tool at all times.
•Maintain tools with care. Keep tools clean for better
and safer performance. Follow instructions for
lubricating and changing accessories. Inspect tool
cords periodically and if damaged, have them repaired
by an authorized service facility. Inspect extension
cords periodically and replace if damaged. Keep
handles dry, clean, and free from oil and grease.
•Remove adjusting keys and wrenches. Form habit of
checking to see that keys and adjusting wrenches are
removed from tool before turning it on.
•Avoid unintentional starting. Don’t carry tool with
finger on switch.
•Do not drop or abuse the tool.
•Whenever a tool is not being used, position the
Power Switch to the “OFF” position and unplug the
power cord.
•Stay alert. Watch what you are doing. Use common
sense. Do not operate tool when you are tired.
•Check damaged parts. Before further use of the tool,
a guard or other part that is damaged should be
carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by
an authorized service center unless otherwise indicated
elsewhere in this operation manual.
•Have defective switches replaced by an authorized
service center.
•Do not use the tool if the switch does not turn it on
and off.
•Do not drop or abuse the screwdriver.
•Whenever changing a bit, make certain the
Forward/Reverse Switch is in the “OFF” position
and the tool is unplugged.
•Do not allow chemicals such as acetone, benzene,
thinner, ketone, trichloroethylene or other similar
chemicals to come in contact with the screwdriver
housing as damage will result.
•Do not adjust the torque setting higher than 5 on
the Torque Scale.
Duty cycle:
MAX 0.5 sec. “ON”
MIN 3.5 sec. “OFF”
•Do not tighten more than 900 tapping screws
(size: 2 mm, length: 4 mm) per hour.
•Do not operate the Forward/Reverse Switch when
the motor is running.
•Whenever a tool is not being used, move the
Forward/Reverse Switch to the “OFF” position and
unplug the screwdriver.
•The use of any accessory or attachment other than
recommended in this manual can present a risk of
personal injury.
OPERATION
•Do not drop or abuse the Controller.
•Whenever a Controller is not being used, position
the Power Switch to the “OFF” position and unplug
the power cord.
MODELS EC34ES AND EC34US CONTROLLERS
(Dwg. TPD1834)
POWER SWITCH
The POWER SWITCH turns the power on or off. When
power is on, a light illuminates the push–button of the
switch.
SCREWDRIVER CORD RECEPTACLE
The SCREWDRIVER CORD RECEPTACLE connects the
screwdriver power cord to the controller.
RECEPTACLE FOR DIGITAL CYCLE
COUNTER
The RECEPTACLE FOR DIGITAL CYCLE COUNTER
connects the cable used with the optional Digital Cycle
Counter (Part No. EC24–DC).
MAINTENANCE
DO NOT ATTEMPT TO REPAIR THIS TOOL.
All repairs and maintenance of the Controller and its cord
must be performed by an authorized servicenter.
Contact sales office listed on last page of this form.

3
EC34ES and EC34US Screwdriver Controllers
MODEL NO. HERTZ AMPS INPUT VOLTS
(ALTERNATING
CURRENT)
OUTPUT VOLTS
(DIRECT
CURRENT) WT.,
PDS.
SIZE IN INCHES
(WIDTH, HEIGHT,
DEPTH)
TYPE
OF
CORD
EC34ES–1 50/60 Hz 2230 V ~ 34 V 12.0 4.56 x 5 x 10.38 VDE
EC34US–1 50/60 Hz 2230 V ~ 34 V 12.0 4.56 x 5 x 10.38 UK
EC34ES–2 50/60 Hz 2230 V ~ 34 V 12.0 4.56 x 5 x 10.38 VDE
EC34US–2 50/60 Hz 2230 V ~ 34 V 12.0 4.56 x 5 x 10.38 UK
WARNING LABEL IDENTIFICATION
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
Always wear eye protection
when operating or perform-
ing maintenance on this
tool.
WARNING WARNING
Always wear hearing
protection when operating
this tool.
Always turn off the electrical
supply and disconnect the
power cord before installing,
removing or adjusting any
accessory on this tool, or
before performing any
maintenance on this tool.
WARNING
Powered tools can vibrate in
use. Vibration, repetitive mo-
tions or uncomfortable posi-
tions may be harmful to your
hands and arms. Stop using
any tool if discomfort, tingling
feeling or pain occurs. Seek
medical advice before resum-
ing use.
WARNING Do not carry the tool by
the cord.
WARNING WARNING
Do not use damaged, frayed
or deteriorated power cords.
WARNING
Keep body stance balanced
and firm. Do not overreach
when operating this tool. WARNING
DRY LOCATION USE ONLY.
RISK OF ELECTRIC SHOCK

Ingersoll–Rand, Co.
Swan Lane, Hindley Green, Wigan WN2 4EZ
73/23/EEC, 89/336/EEC, 92/31/EEC AND 98/37/EC
February, 1999
EN292, EN55014,
EN50082–1 and EN60742
(1995 →) 3VH XXXXX →
Models EC34ES and EC34US Electric Screwdriver Controllers
February, 1999
4
DECLARATION OF CONFORMITY
We
(supplier’s name)
(address)
declare under our sole responsibility that the product,
to which this declaration relates, is in compliance with the provisions of
Directives.
By using the following Principle Standards:
Serial No. Range:
D. Vose James Wardlaw
Name and signature of authorised persons Name and signature of authorised persons
Date Date
SAVE THESE INSTRUCTIONS. DO NOT DESTROY.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.

MAINTENANCE SECTION
5
MODELS EC34ES AND EC34US
ELECTRIC SCREWDRIVER CONTROLLERS
(Dwg. TPA1525)

MAINTENANCE SECTION
6
PART NUMBER FOR ORDERING PART NUMBER FOR ORDERING
1Cord Assembly 21 Brake Resistor (2 for EC34ES–2 and EC34US–2) . . EC29E–524
for Europe (Models EC34ES–1 and 22 Self–tapping Screw (2 for EC34ES–1 and
EC34ES–2) . . . . . . . . . . . . . . . . . . . . . . . EC24E–239B EC34US–1; 4 for EC34ES–2 and EC34US–2) . . . . . –––––
for U.K. (Models EC34US–1 23 Spring Washer (2 for EC34ES–1 and EC34US–1;
and EC34US–2) . . . . . . . . . . . . . . . . . . . . EC24U–239B 4 for EC34ES–2 and EC34US–2) . . . . . . . . . . . . . . . –––––
2 Strain Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–240 24 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–565
3 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC29E–40 25 Signal Terminal (2 for EC34ES–2 and EC34US–2) . EC24N–P47
4 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC29E–3 26 Receptacle (2 for EC34ES–2 and EC34US–2) . . . . . EC29E–203
5 Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC29E–53 27 Ground Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–41
6 PCB Assembly (2 for EC34ES–2 and EC34US–2) . . EC34ES–525 28 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–43
7 Control Base Spacer (4 for EC34ES–1 and 29 Handle Screw (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . –––––
EC34US–1; 8 for EC34ES–2 and EC34US–2) . . . . . EC24N–425 30 Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC29E–48
8 Control Base Mounting Bracket (2 for EC34ES–1 31 Rubber Foot (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–26
and EC34US–1; 4 for EC34ES–2 and EC34US–2) . EC24N–426 32 Front Face Plate
9 Screw (8 for EC34ES–1 and EC34US–2; 14 for for EC34ES–1 and EC34US–1 . . . . . . . . EC29E–300–1
EC34ES–2 and EC34US–2) . . . . . . . . . . . . . . . . . . . ––––– for EC34ES–2 and EC34US–2 . . . . . . . . EC29E–300–2
10 Spring Washer (22 for EC34ES–1 and EC34US–1; 33 Nameplate
32 for EC34ES–2 and EC34US–2) . . . . . . . . . . . . . . ––––– for EC34ES–1 . . . . . . . . . . . . . . . . . . . . . EC34ES–301–1
11 Self–tapping Screw (4 for EC34ES–1 and for EC34ES–2 . . . . . . . . . . . . . . . . . . . . . EC34ES–301–2
EC34US–1; 8 for EC34ES–2 and EC34US–2) . . . . . ––––– for EC34US–1 . . . . . . . . . . . . . . . . . . . . . EC34US–301–1
12 Plug (2 for EC34ES–2 and EC34US–2) . . . . . . . . . . EC24N–P238 for EC34US–2 . . . . . . . . . . . . . . . . . . . . . EC34US–301–2
13 Plug (6P) (2 for EC34ES–2 and EC34US–2) . . . . . . EC29E–237 34 Caution Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24E–99
14 Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–45 35 Ground Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC29E–98
Fuse Package (package of 10 Fuses) *Digital Cycle Counter . . . . . . . . . . . . . . . . . . . . . . . . EC24–DC
for EC34ES–1 and EC34US–1 . . . . . . . . EC29E–P46–1 *Chassis Hardware Package (includes illustrated
for EC34ES–2 and EC34US–2 . . . . . . . . EC29E–P46–2 items 9[6], 10[32], 11[8], 18[2], 19[8], 20[7],
15 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ––––– 22[4], 23[4] and 29[2] . . . . . . . . . . . . . . . . . . . . . . . . EC29E–P3
16 Fuse Holder Bracket . . . . . . . . . . . . . . . . . . . . . . . . . EC29E–427
17 Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC24N–30
18 Self–tapping Screw (2) . . . . . . . . . . . . . . . . . . . . . . . –––––
19 Self–tapping Screw (8) . . . . . . . . . . . . . . . . . . . . . . . –––––
20 Spring Washer (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . –––––
* Not illustrated.

7
MAINTENANCE SECTION
(Dwg. TPA1582)
WIRING DIAGRAM FOR EC34ES/US–1
(Dwg. TPA1583)
WIRING DIAGRAM FOR EC34ES/US–2

8
MAINTENANCE SECTION
TROUBLESHOOTING GUIDE
Trouble Probable Cause Solution
No Power Fuse Disconnect Power Cord. Replace fuse.
Power Switch Disconnect Power Cord. Use ohmmeter to check
yellow and black leads at Switch. Reading should
be 0 to full scale when switched from on to off.
Power Cord Use Voltmeter to check white lead at terminal
block and black lead at Switch. Reading should
be 115 VAC for Model EC24N and 230VAC for
Model EC24E.
Transformer Use voltmeter to check the two yellow leads
from the Transformer. Reading should be
24 VAC.
Circuit Board Replace the Circuit board.
Faulty braking Circuit Board Replace the Circuit Board.
Speed Control does not work Speed Potentiometer Disconnect Power Cord. Unplug the Socket
Assembly from Circuit Board. Using an ohm-
meter, check the yellow and orange leads at the
potentiometer by rotating the knob.
Reading should be 0 to 50,000 ohms.
Circuit Board Replace the Circuit Board.

9
Service Centers
Ingersoll–Rand Company
510 Hester Drive
White House
TN 37188
USA
Tel: [phone]
Fax: [phone]
Ingersoll–Rand
Sales Company Limited
Chorley New Road
Horwich Bolton
Lancashire BL6 6JN
England
UK
Tel: [phone]
Fax: [phone]
Ingersoll–Rand
Equipements de Production
111 avenue Roger Salengro
BP 59
F – 59450 Sin Le Noble
France
Tél: [phone]
Fax: [phone]
Ingersoll–Rand GmbH
Gewerbeallee 17
45478 Mülheim/Ruhr
Deutschland
Tel: [phone]
Fax: [phone]
Ingersoll–Rand Italiana SpA
Casella Postale 1232
20100 Milano
Italia
Tel: [phone]
Fax: [phone]
Ingersoll–Rand Ibérica
Camino de Rejas 1, 2–18
28820 Coslada (Madrid)
España
Tel: [phone]
Fax: [phone]
Ingersoll–Rand Nederland
Produktieweg 10
2382 PB Zoeterwoude
Nederland
Tel: [phone]
Fax: [phone]
Ingersoll–Rand Company SA
PO Box 3720
Alrode 1451
South Africa
Tel: [phone]
Fax: [phone]
Ingersoll–Rand
Scandinavian Operations
Kastruplundgade 22, I
DK – 2770 Kastrup
Danmark
Tlf: (45) 32 526092
Fax: [phone]
Ingersoll–Rand SA
The Alpha Building
Route des Arsenaux 9
CH –1700 Fribourg
Schweiz/Suisse
Tel: [phone]
Fax: [phone]
Ingersoll–Rand Company
Kuznetsky Most 21/5
Entrance 3
103698 Moscow
Russia
CIS
Tel: [phone]
Fax: [phone]
Ingersoll–Rand Company
16 Pietro
Ul Stawki 2
00193 Warsaw
Poland
Tel: [phone]
Fax: [phone]

10

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