Ingersoll-Rand QX Series User manual

QX Series Display
User Manual
Save These Instructions
48619852
Edition 2
September 2012
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Purpose of the document:
This document provides details about dierent menu screens, their description and how to edit those screens in display
module, required for the operation of QX Series Hand Tool.
The image Below shows the display of QX Series display module with descriptions of the programming keys.
ESCAPE
LEFT
DOWN
UP
ENTER
RIGHT
Symbol Function
Escape / Exit
Enter / Edit
UP
DOWN
RIGHT
LEFT

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1. Overview of dierent Menu screens
Power up QX Series tool
RUN SCREEN
Press “UP” key
Number being used
Always Press“UP”key to
go to next screen Press“ENTER” to enter“EDIT”mode
Password screen
Current fault
Status screen with shunt
cal, wireless strength and
battery level.
Cycle Count
Target Angle, Low
and High screen
Target Torque Low
and High screen
RUN SCREEN
Press “UP” key to
increment the value
Press “DOWN”key to
decrement the value
Press “ENTER” to select
the changed values.
Press“ESC”to undo and
keep the old values.
After display is unlocked
Press“RIGHT”Key
Press “UP” key to go to
next screen
Save or Ignore changes. If not on
Save screen, use the up or down
key to scroll to the Save screen.
Press “UP” key to scroll
on one by one to get
below editable screens
in seriesscreen.

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Strategy – Angle or Torque
Direction – Clock wise or anti
clockwise
Unit of Torque
Target Angle (Angle strategy) OR
Target torque (Torque strategy)
Torque High
Torque Low
Angle High
Angle Low
Torque threshold
Free Speed
Shift down torque
Shiftdown Speed
Gang count
Enable / disable RF module
Save / ignore the changes
settings

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2. Description of the Display screen in detail
There are three sections in the QX Series display screen, one“PRIMARY”on the top and two“SECONDARY” which are on
left and right bottom of the display.
2.1. Run Screen
Pressing“ENTER”key after switching on the display will show this image.
PRIMARY Section - shows latest peak torque (for a torque strategy) or the latest peak angle (for an angle strategy), with
units.
The SECONDARY LEFT - shows the cycle count or gang count, if gang count is programmed.
The SECONDARY RIGHT - shows the active conguration number.

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2.2. Conguration
Pressing“UP” will advance to next screen.
Screen shows CONFIGURATION setting used in the tool.
NOTE: Only Conguration 1 can be programmed through the display module.
Pressing“ENTER”will enable the“EDIT MODE” (This procedure to enter“EDIT MODE” is same for all settings update).

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“UP” or “DOWN”key can be used to update the conguration. Pressing“ENTER”again will select the modied
conguration.
2.3. Password
The password screen shows whether the display is locked or unlocked. If the display is locked the parameters of the QX
Series Hand tool cannot be edited.

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Password can be changed by entering into“EDIT MODE” and using“UP” or “DOWN”key.
If “1234”is entered on the Password screen, the user may use the left arrow to go to the Tool ID and software version
page.
The Primary Display is the“Tool Location ID”.
Lower Secondary Right is the“Display Firmware” Version.
Lower Secondary Left is the“Motor Controller Firmware” Version.

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Displays Tool time in HH:MM:SS format. Press the Down key to display the tool time in HH:MM:SS format.
Remaining screens are for internal use only to view log location. Press the Down key to display a screen for internal use
only to view log location. Press the Down key again to display a second log screen.
Press the Down key again to return to the Tool ID page. Pressing the right arrow from this page exits back to the
password display.

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Press‘ENTER’to enter the‘EDIT’ mode. Enter the appropriate password to unlock the tool. Press‘ENTER’ to exit the‘EDIT’
mode.
2.3.1. Updating parameters of the QX Series tool
After display is unlocked with a valid password, Pressing “RIGHT”key will advance to following settings that can be
modied as required.
The settings can be modied by entering“EDIT MODE”and using“UP” or“DOWN” key or “RIGHT” or“LEFT”key as
required.

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2.3.2. Strategy
This screen indicates conguration strategy being used.
Left – Angle, Right – Torque.
The pointing arrow indicates the present conguration being used.
This can be changed by entering“EDIT MODE”and using“RIGHT”or “LEFT” key.
2.3.3. Direction of Rotation
Image shows direction of rotation in which the QX Series hand tool rotates. Indicates counter clock wise rotation.
Indicates clock wise rotation
This can be changed by entering“EDIT MODE”Key and updating using“RIGHT” or “LEFT” key.

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2.3.4. Unit of the Torque
Indicates unit of the Torque displayed in Conguration 1.
This can be changed by entering“EDIT MODE”and updating using“UP”or“DOWN” key.
2.3.5. Torque
Torque “LOW”Display
Torque “LOW”can be modied in this mode by
entering“EDIT”mode and using “UP or “DOWN”key.
Torque “HIGH”Display
Torque “HIGH”can be modied in this mode by
entering“EDIT”mode and using “UP or “DOWN”key
Torque “TARGET”Display.

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Torque “TARGET”can be modied in this mode by entering“EDIT” mode and using“UP or“DOWN” key.
2.3.6. Angle
Angle“LOW”Display
Angle“LOW”can be modied in this mode by
entering“EDIT”mode and using “UP or “DOWN”key.
Angle“HIGH” Display
Angle“HIGH” can be modied in this mode by
entering“EDIT”mode and using “UP or “DOWN”key.

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2.3.7. Torque Threshold
The Torque at which reading of the angle will be started. The value can be edited by entering“EDIT” mode and using
“UP” and “DOWN”arrow.
2.3.8. Free Speed
The below screen indicates free speed of the QX Series tool. The value can be edited by entering“EDIT”mode and using
“UP” and “DOWN”arrow. Programmed speed is a percentage of tool maximum speed.

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2.3.9. Shiftdown Point Cong
This screen indicates“Torque Threshold for shiftdown point”. This can be changed by entering“EDIT MODE” and
updating using“UP” or“DOWN”key.
2.3.10. Shiftdown Speed
This screen indicates shiftdown speed of the QX Series tool. Shiftdown speed can be edited by entering“EDIT MODE”
and updating using UP and DOWN arrow. Programmed speed is a percentage of tool maximum speed.

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2.3.11. Gang count
The below screen shows the gang count number of bolts to be fastened per Group, Gang, or Set for Conguration 1.
This can be modied by entering“EDIT MODE”.
2.3.12. Radio Enable/Disable
This screen allows the user to enable or disable the radio module. The selection on the left disables the radio module
and the selection on the right enables the radio module.
RADIO DISABLED
RADIO ENABLED
2.3.13. Save / Ignore Settings
After all the required changes are completed, Press enter to highlight the save settings box on the left. Press the right or
left arrow key to select cancel on the right. Pressing enter a second time causes the tool to leave edit mode.
SAVE SETTINGS
CANCEL SETTINGS

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2.4. Warning Screen
This is the next screen obtained after pressing“UP”key when QX Series displays the Password screen.
2.5. Shunt Calibration, RF Signal Strength and Battery level
This is the next screen obtained after pressing“UP”key when QX Series displays password screen.
Primary display indicates Shunt Calibration Value.
Secondary display on left indicates RF signal strength and the one on the right indicates Battery Level.

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2.6. Cycle count
This value shows number of cycles run by the QX Series tool, Since the last time it was changed.
With the tool unlocked, press‘ENTER” key to edit this screen. Press either the‘UP’ or‘DOWN’key to clear the cycle count.
For this change to be retained a cycle must be run before removing power to the tool. Otherwise, the old cycle count is
restored.
2.7. Angle
Primary display – Target Angle.
Secondary Display on left - Angle low.
Secondary Display on right - Angle High.

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2.8. Torque
Primary Display -Target Torque.
Secondary display on left - Torque low.
Secondary display on Right - Torque high.
Pressing“UP” advances back to“RUN SCREEN”, the rst display screen.

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Appendix 1 : Status LED Denitions
There are four LEDs on the display module. 3 on the top and 1 below the display screen.
The Status LEDs shall be used as follows:
Red -- The last tightening cycle exceeded its high limit.
Yellow -- The last tightening cycle ended below its low limit.
Green -- The last tightening cycle ended between its high and low limits.
Blue -- The tool has an active fault condition.
Appendix 2 : Tool Fault codes
The following table lists faults reported on the Viper Tool display. All of these faults are recorded in the tool’s event log.
Fault
Code Category Notes Actions/Solutions
F-01 Trigger Fault Trigger was pulled while tool is
disabled.
ICS, PCM, or tool display needs to enable the
tool.
F-02 Trigger Fault Trigger was pulled during a congured
delay period between cycles.
Wait for conguration delay and pull trigger
again.
F-03 Trigger Fault
Smart Socket function has the tool
locked until PCM indicates the correct
socket has been attached to the tool.
Attach the correct socket for the selected
conguration.
2-xx PM Alarm Cycle
Fault
User congured alarm that occurs
after the tool runs the number of
congured cycles, where xx = 01 to
05 .
Reset alarm’s cycle count conguration.
3-xx PM Alarm Time
Fault
User congured alarm that occurs
after a specic time and date, where
xx = 01 to 05.
Reset alarm’s time/date occurrence.
A-10 Motor Controller
Timeout
Display did not communicate with the
Motor Controller in the last 10 seconds
.
Insert battery & Pull trigger to power-up the
Motor Controller.
If alarm does not go away then there is a
possibility of damaged electronics. Contact
the IR Service Center for service.
A-55 Display Update
Detected
Only occurs after a software update
has been applied, but no other
changes were made in the tool’s
memory.
None. This code is for information only.
A-AA Display Update
Detected
Only occurs after a software update
has been applied, and conguration
data was reset to factory defaults.
Re-load tool conguration data from ICS or
tool display.
B-01 Motor Controller
Update Failed
An update to the motor controller
rmware failed.
Re-load motor controller rmware through
ICS.
B-50 RF Network Error Tool detected a duplicate Tool ID on
the RF network. Change Tool ID to be unique.
B-80 RF Network Error Tool failed to communicate with the
PCM in the last 20 seconds.
Disable Wireless interface if PCM is not
present.
B-E1,
B-E5,
B-E9
RF Network Error Error code from the radio module
inside the tool.
Check wireless settings using to ensure that
tool’s RF settings match with PCM.