Insignia Ins8059.1r User manual

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INSTALLATION MANUAL

INS8059.1R

ATTENTION INSTALLERS:

These instrucons must be

le with the customer

30 Day Technical Support: 01908 226545

(NOTE: This service is only available to customers from the day of delivery,

please have your supplier’s details and your postcode to hand before calling)

Replacements Parts: inside of your warranty contact:

www.insigniarange.co.uk/customerService.aspx

Spares/Replacements Parts: outside of your warranty

contact 0844 800 3069

www.insigniarange.co.uk

WARRANTY REG NO: __________________________

To claim your full 5 year warranty, register your shower within 90 days of delivery at: www.insigniarange.co.uk/

warrantyreg.aspx. Standard 12 month warranty applies if outside this me period.

CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE

ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

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Thank you for your recent purchase of an Insignia shower. Please read this booklet with great care to ensure you get the best out of your build and have a shower that

will last for many years to come!

OUR BADGE RATING IN TERMS OF DIFFICULTY OF ASSEMBLY IS BASED ON CLIENT FEEDBACK

1 Badge = Very easy

2 Badges = Easy

3 Badges = Moderate

4 Badges = Harder than average

5 Badges = Professional skills required

This shower is rated 5 Badges

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Contents

Introduction

Electrical Requirements

What’s In The Boxes?

Screw Pack Contents

Plumbing Requirements

Schematics

Starting The Installation

Steam Generator Connections

Sealing and Water Testing

Control Panel Instructions

Spare Parts List

Steam Room & Shower Safety Guide

Steam Room Usage Guide

How to use AMI System (2nd Gen)

Bathroom Electrical Zones

WEEE Compliance Statement

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ASSEMBLY AND PLUMBING

THIS PRODUCT BUILD IS RATED SUITABLE FOR DIY PURPOSES PROVIDING THE CUSTOMER IS OF ABOVE AVERAGE SKILL AND FEELS CONFIDENT IN

THEIR ABILITY. ONLY YOU THE CUSTOMER WILL KNOW THIS SO BEFORE ANY ATTEMPT IS MADE TO ASSEMBLE, READ THROUGH THE FOLLOWING

PAGES IN DETAIL THEN DECIDE. IF YOU HAVE ANY DOUBT USE THE SERVICES OF A PROFESSIONAL. IN PICKING SUCH, ALLOW THEM TO DECIDE IF

THEY ARE CAPABLE OF BUILD BY FIRST SHOWING THESE INSTRUCTIONS TO THEM. ALWAYS GET THREE QUOTES.

REMEMBER THE BEST IS NOT ALWAYS THE CHEAPEST!

REMEMBER PLUMBERS PLUMB! 90% OF THIS JOB IS NOT PLUMBING!

DUE TO THE NATURE OF THIS PRODUCT WE HIGHLY ADVISE THE PURCHASE AND FITTING OF A WATER SOFTENER

(PLEASE NOTE LIMESCALE BUILD UP MAY CAUSE DAMAGE TO YOUR SHOWER AND WILL NOT BE COVERED UNDER WARRANTY)

ELECTRICAL CONNECTION TO HOUSE MAINS

WHEN YOUR ITEM IS ASSEMBLED ALWAYS USE THE SERVICES OF A FULLY QUALIFIED ELECTRICAN COMPANY TO COMPLETE THE CONNECTION FROM

SHOWER TO THE HOUSE SUPPLY. LAWS DEMAND IN MANY CASES YOU DO THIS AND YOUR WARRANTY IS VOID IN REGARDS TO THE ELECTRICAL

ITEMS IF THIS IS NOT UNDERTAKEN.

YOURS AND OTHERS SAFETY IS PARAMOUNT. NEVER ATTEMPT THIS YOURSELF!

REMEMBER:

These showers are designed to be free standing and movable from their location should you have the need to replace anything. ALWAYS USE Flexible braided water

inlet pipes (not supplied) at least a metre long (not central heating plastic type!)

Always use a flexible waste pipe from your house supply to the shower .

NEVER FIX with rigid pipes, NEVER FIX the unit to the wall.

DURING BUILD, LIKE ALL SHOWERS CORRECT SEALING IS IMPERATIVE.

If you are using Insignia’s RubberGum, please ensure the product does not come in contact with your silicone as this will cause the RubberGum to fail and

will not adhere as intended.

ATTENTION

ALWAYS FIT EASY TO GET TO ISOLATION TAPS ON BOTH THE HOT AND COLD WATER SUPPLY (NOT SUPPLIED). JUST LIKE A

DISHWASHER OR WASHING MACHINE, THIS PRODUCT MUST BE ISOLATED WHEN NOT IN USE.

FLEXIBLE SUPPLY HOSES (NOT SUPPLIED) COUPLE HERE AS ORIGIN OF SUPPLY

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TOTAL ELECTRICAL REQUIREMENTS

Voltage Rating 220 -240AC

Frequency Rating 50HZ

Power Rating 3KW

Your electrical contractor should understand ALL legal requirements of connection before undertaking any work or installation.

UNDER NO CIRCUMSTANCES UNDERTAKE THIS YOURSELF!!!

Note for electrician. This product comes with 13 amp plug(s) fitted with an RCD unit. We leave it this way for you to connect this your own way

due to continued additions to current regulations.

1) Connect within current laws and IP directives.

2) (Preferred) Wire into isolated fused feed connecting directly to the house consumer/service box.

Always use protection against electrical surge. Your shower should be treated the same as a home computer. A surge protector should

eradicate the possibility of either the transformer or control panel being burnt out.

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Tool Requirements

None Supplied

Scissors Stanley Blade Silicone Gun Spirit Level Tape Measure Philips Screwdriver Electric Drill

Adhesive Requirements

Bacteria Resistant Sanitary Silicone - (for vertical joints) Plumbers Mait (for waste joints)

Not Supplied Not Supplied

Hardware Requirements

A Steam Shower requires 3 x 1 Metre Braided Hose

Not Supplied

Safety Gloves Safety Glasses

PREVENT INJURIES!

This product may contain sharp edges. Assemble using gloves.

Use safety glasses when handling glass or drilling.

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Whilst the next steps show you how to assemble your shower we want to make sure you have a correct build to ensure you get a trouble free shower. Therefore our advice

is to follow the instructions and perform a dry run to ensure you are confident with the build and you understand fully how the unit is assembled. When we use the word

“DRY RUN” this means you do not silicone anything, just simply construct the shower, align, drill and screw everything together. Once you are happy with the build take the

unit apart and carry out the final fix.

What’s In The Boxes?

Tray Box

1x Tray

1x Roof

2x Curved Rails

2x Accessories Box

Glass Room

1x Rear Door seals

1x Magnetic Door Seal

1x Glass door

2x fixed glass

Column

1x Complete Column

Backwalls

1x Angled Panel Backwall

1x Square Panel Backwall

Side Panel

Glass Side Panel

In addition to above you will have all the required internal accessories to complete the shower

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VERY IMPORTANT

Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been

checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48

hours after delivery) and always BEFORE build.

Insignia Screw Pack

VERY IMPORTANT

Have you got everything? If not please contact the Insignia Support Line on 01908 226545. Remember NEVER book your tradesman until everything has arrived, been

checked and is present. No replacement/missing parts can be obtained free of charge during or after the build. Any claims can only be within the timescale permitted (48

hours after delivery) and always BEFORE build.

Product Code Descripon Quanty

SP097 Door Handles 1

SP276

SP276A

Twin Door Wheels Non-Push

Twin Door Wheels Push Buon

ST20 20mm Screws 20

ST35 35mm Screws 10

ST14 14mm Screws 6

ST25/PCH13/CPC16/B22 Various 14 each

BAG Chrome Brackets 12

DB61 Drill Piece 1

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Pressure Requirements from your house supply

We recommend a bar pressure between 2.5 and 3.4 BAR. If you have a combi boiler system no problem should be experienced. If you have a gravity feed older type

installation (hot water tank type usually less than 1 bar) you will almost certainly need a pump. We cannot advise on which type of pump is used, location or design because

all house plumbing layouts vary. This is a job for your installer/plumber. The end delivery however must fall within the scope above.

Important Note Do not exceed 3.4 BAR pressure under any circumstances. Warranty is void if so as damage will occur. If you have a combi supply, please use a pressure

reducing valve if required to lower the BAR pressure to the shower.

Please Remember that this product is free standing and is designed to be pulled away from the wall.

The waste hose must be of a flexible type (1m flexible waste supplied).

The water supply pipes need to be at least 1 metre in length and must be that of a flexible braided type (not supplied).

DO NOT OVERTIGHTEN THE BRAIDED HOSES AS IT CAN CAUSE THE CONNECTION TO POP AFTER A FEW WEEKS OF USE

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TO START

Make sure you have a clear space, remember when finished and in place you need access

to check your build and able to pull the shower out for servicing or should you have the need

to replace anything!

Take the shower tub and remove all the protective wrapping and fit the waste. In the side of

the waste supplied in the optional fitting kit you will notice a spigot not seen on an ordinary

waste. In most cases this is blanked yet should you have a steam version you need to gently

drill this out as this item is for the steam generator drainage and will be connected in the

instructions later.

Now please level the tray by firstly placing the tray in its final location and then using a spirit

level, adjust the tray feet accordingly. Once you are happy with the levelling of the tray, you

can pull it out to begin the main construction.

Step 1

Once you have successfully completed a dry run,

Then continue to place the separate side panels onto the bath, screw together the

angled back piece and the side panel using the ST14 screws x4

We advise to run a bead of silicone along the vertical edge in-between the two

back panels and in-between.

Step 1

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Step 3

Apply silicone to the specified area’s as shown and now fix

together and screw the large back glass panel to the column using the ST20 screws.

Step 2

(please note, if your column has a rubber seal at the bottom , take the rubber off

and apply silicone inside the rubber and replace)

Again, Once you have completed a dry run and are happy, Then continue to ap-

ply the silicone to the specified area of the control column and place next to the an-

gled back glass panel and fix together using the ST20 screws.

Step 2

Step 3

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Step 5

Silicone specified as shown in diagram.

Next using the angled upright, place this to the rear squared glass panel by follow-

ing the position shown in the image marked “1”

Now move the angled upright in the direction as shown in image “1” until this is into

place as shown in image “2”

Once you are happy with the alignment then continue to screw the upright into

place at the top and bottom using ST14’s

Please note: These are not pilot holed and you will need to use the DB6

Step 4

Now lock the front angled glass panel to the side glass panel by following

the position shown in the image marked “1”

Once you have met the back panel inside the front upright as per the close

up image walk the panel around to the position shown in the image

marked “2”

NOTE: Do not apply silicone until Step 6

Step 4

Step 5

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Step 6

Lower the top curved rail into position and screw from the rear side as per the image

using the ST35 screws.

Fix the front of the top curved rail onto the upright of the front fixed angled glass. Please

note in order to do this you will need to slide up the front fixed panel roughly 3 inches to

expose the screw holes.

Step 7

Then using ST35 screws fix the top rail to the opposite upright as demonstrated in the

following diagram

Step 6

Step 7

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Step 8

Now apply silicone to the bottom of the remaining curved rail and place into position as

shown in the diagram and fix this into place using the ST35 screws and ST14 screws

Please note that when drilling the holes to take the screws this is at a depth no deeper than

5mm.

Step 9

Apply silicone to specified area as shown on the diagram, then take the front curved glass

panel and insert into the upright. Then using the flat rubber seal insert in between the glass and

upright.

NOTE:

(It’s common that the curved glass once is position may not fit completely snug against the rail

due to alignment. This is normal and is rectified by the use of a silicone seal)

Step 8

Step 9

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Step 10

Insert remaining upright to the left of the curved glass panel. Drill and screw this

into position using the ST20 screws and once fixed slide the flat rubber glass seal into

this newly fitted upright on the inside (as of the green line in the image)

Please Note: ensure you drill no deeper than 5mm.

Step 11

Pierce through the holes using a screwdriver to show pre-cut holes in the glass as

indicated in the image. Now using the chrome “L” brackets, fix these to the outside of the

glass panels using the provided nuts and bolts (B22) please ensure the bolt goes

through the plastic cover holder (PCH13) first

Align the shower panels until you are happy with the sitting of these and now using the

ST25 screws, screw the brackets to the tub

Now place the Chrome cover caps (CPC16) onto the cover holders (PCH13)

Step 10

Step 11

Back

Inside

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Step 12

Pierce through the holes using a screwdriver to show pre-cut holes in the glass as

indicated in the image. Now repeat the process from step 11 to secure the roof to the

glass panels

Step 13

Align the shower roof to your side panels and when you are happy with the

alignment of the roof, use the ST14 screws to screw this into place

Step 12

Step 13

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Shelf

Fix the chrome floating shelf brackets to your glass back panel by using the provided screws. Now attach the chrome tubed bars to your glass shelf as illustrated in the

below image. Next slide the shelf into your shelf brackets and secure by tightening the grub screw situated on the bottom of the bracket.

Accessory Installation

Please Note

Ensure all grey backing film on the rear of the glass panels are pierced through the existing glass holes with a knife to provide an efficient smooth fitting and location of the

accessories. We recommend using a screwdriver on the smaller holes.

Please see your AMI system installaon guide for further details

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Hand Shower

Attach the chrome riser bar to the glass wall ensuring the water inlet is inserted

through the lower large hole and hand tightened from the rear side.

Now tighten the chrome shower holder ensuring that this will take the hand

shower itself without falling (please note over tightening will prevent the holder

from sliding up and down)

Thermostatic Probe

Insert the probe into the hole situated below the control panel roughly 6mm into

the cabin and run clear silicone around the rear side of the probe

Ozone (o3)

Unscrew the chrome pepper pot end and drop the white box upside down into the

rear hole as shown in the image. Now from the inside of the shower re-attach the

chrome pepper pot end and tighten.

Monsoon Head

Attach the grey hose from your valve to the inner black tube using PTFE tape

(please note this only needs to be hand tight. Over tightening will snap/damage the

inner black tube)

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Door Seals

Magnetic Seal: Push the magnetic door seal on the handle side of the glass door

ensuring this is tightly fitted.

Rear Door Seal: Place the rear door seal on the opposite side to the magnetic

strip ensuring the flap is facing the fixed glass panel

Handle

Ensuring that the inner thread is protruding out from the handle far enough, place

the handle on the outside of the door and secure by tightening the inner chrome

knob to the protruding inner thread

Door Wheels

Fit the adjustable wheels to the top and bottom of the glass doors and ensure the wheels are at their lowest position and hang on the inner curved rails with the wheels

facing the outside of the glass. Please note the push button wheels are for the bottom.

Once all wheels are fitted and on the rails, the wheels are adjusted by the metal screw located on the underside of the TOP door wheels, which will pull the wheels towards

the track ensuring a secure tight fit.

Now grease the track to ensure a smooth and long lasting operation (not supplied)