Inspire CDVK2 Power Tower Supplement

ASSEMBLY & OPERATION MANUAL
CDVK2
Power Tower
RECORD SERIAL NUMBER HERE
www.inspirefitness.net by Health In Motion LLC Feb. 2011

TABLE OF CONTENTS
Section Description………………………………………………….. Page
Instructions………………………………………………………………….. 1
Tools Required……………………………………………………………… 1
Parts & Hardware List………………………………………………….. 2-3
Hardware Sizing Chart…………………………………………………. 4
Assembly Instructions………………………………………………….. 5-14
Exploded Diagram…………………………………………………………. 15
Decal Reference …………………………………………………………… 16
General Maintenance Information…….………………………… 17
Maintenance Schedule…….………………………………………….. 18
Limited Warranty.………………………….……………………………. 19

BEFORE ASSEMBLING YOUR Power Tower
IMPORTANT: Read this entire manual before attempting to build or use this
product. This manual contains step by step instructions for proper assembly.
Use the parts list included in this manual to verify that all parts are accounted
for before assembly. If any parts are missing, contact the retailer of this
product for replacement parts. Or, call Inspire at 1-877-738-1729
Service of your home gym should only be preformed by an authorized
INSPIRE retailer. Service preformed by anyone else can result in loss of
warranty. Use only Inspire replacement parts on this machine. The use of
any other brand of parts can also result in a loss of warranty. If you need
help finding an authorized retailer, please contact us directly:
Inspire Fitness
637 S. State College Blvd.
Fullerton, CA 92831
Ph: 877-738-1729
Fx: 714-738-1728
www.inspirefitness.net
REGISTER YOUR GYM ONLINE AT WWW.INSPIREFITNESS.NET
TOOLS REQUIRED FOR ASSEMBLY
• Metric socket set
• Adjustable wrench
• Tape Measure
• Rubber Mallet
PAGE 1

Part list for Power Tower (CDVK2)
Part# Description Spec. Q'ty (pcs) Remark
1 Main Base 1
2 Main Upright 1
3L Left Leg 1
3R Right Leg 1
4L Left Support Arm 1
4R Right Support Arm 1
5 Cross Brace 1
6 Top Beam 1
7 Lat Bar Assembly 1
8R Right Handlebar Assembly 1
8L Left Handlebar Assembly 1
9 Connector Plate 1
10 Arm Rest Cushion 2
11 Backrest Cushion Assembly 1
12 Backrest Cushion Hanging Plate 1
13 U Bracket 2
14 Backrest Cushion Protection Plate 1
15 Backrest Cushion Limit Plate 1
16L Push Up Tube (Left) 1
16R Push Up Tube (Right) 1
17 Steel Cable Assembly 1
18 End Cap 1 2
19 End Cover 1 BLACK
20 End Cap 2 Fit with100*50*2elliptical tube 1 BLACK
21 Rubber Plate 53*32*2 5 BLACK
22 Foot pad M10*30 3 BLACK
23 Rubber Cushion Fit with φ25.4 Round Tube 4 BLACK
24 End Cap 3 Fit φ25.4*2 Round tube 4 BLACK
25 Handlebar Grip 1 Φ33*Φ21*310 2 BLACK
26 End Cap 4 Fit with Φ50.8 round tube 2 BLACK
27 Handlebar Grip 2 Φ33*Φ21*150 2 BLACK
28 End Cap 5 Fit with 75*50*2 tube 3 BLACK
29 EVA Pad 100*25*2 4 BLACK
30 Push Up Tube Grip Φ33*Φ21*350 2 BLACK
31 Allen Head Screw M12 2 Black Zinc Plated
32 Allen Head Screw M10*105 3 Black Zinc Plated
33 Allen Head Screw M10*80 2 Black Zinc Plated
34 Carriage Bolts M8*40 4 Black Zinc Plated
35 Allen Head Screw M10*100 2 Black Zinc Plated
36 Allen Head Screw M10*20 6 Black Zinc Plated
PAGE 2

Part list continued Power Tower (CDVK2)
37 Shoulder Bolt φ12*93*M10 1 Black Zinc Plated
38 Allen Head Screw M8*15 4 Black Zinc Plated
39 Allen Head Screw M10*70 2 Black Zinc Plated
40 Allen Head Screw M10*125 2 Black Zinc Plated
41 Philips head self Drilling Screw ST4.2*10 4 Black Zinc Plated
42 Allen Head Screw M8*20 10 Black Zinc Plated
43 Flat washer φ10 24 Black Zinc Plated
44 Large Washer Φ26*Φ10*2 6 Black Zinc Plated
45 Flat washer φ8 12 Black Zinc Plated
46 Flat washer φ12 1 Black Zinc Plated
47 End cap Fit with φ25.4*2 ellipse tube 2 Black
Hex key wrench 5# 1 Zinc Plated
Hex key wrench 6# 1 Zinc Plated
Hex key wrench 8# 1 Zinc Plated
thin wrench δ3 1 Zinc Plated
PAGE 3

PAGE 4

STOP! PLEASE READ
To assemble the Inspire Fitness CDVK, follow the hardware listing for the CDVK on the
hardware board.
For example, the hardware for STEP 1 is found on the hardware board in the section listed as:
CDVK-Step 1
PT1-Step 1
And the hardware for STEP 2 is found on the hardware board in the section listed as:
CDVK-Step 2
PT1-Step 2
Simply follow the listings for the CDVK steps on the hardware board.
PAGE 5

STEP 1
1 –
Attach Right & Left Legs (#3R & 3L) to Main Upright (#2) & Main Base (#1) using:
Three M10 x 4 1/8” bolts with six washers and three locknuts
Attach Main Upright (#2) to Main Base (#1) using:
One M10 x 4/5”bolt with one flat washer
Note: Finger Tighten Only
Page 6 02/11

STEP 2
Attach Left & Right Support Arms (#4L & 4R) to Main Upright (#2) using:
Two M10 x 4” bolts with two flat washers and two locknuts
Attach Both Support Arms (#4L & 4R) to both Legs (#3L & 3R) using:
Two M10 x 3 1/8” bolts four large washers and two locknuts
Step 5: Attach Cross Brace (#5) to Support Arms (#4L & 4R) Using:
Four M8 x 1 3/5” bolts and four locknuts
Note: Wrench Tighten Steps 1 and 2 now.
Page 7 02/11

STEP 3
Attach Lat Bar Assembly (#7) to Top Beam Assembly (#6) Using:
Two M10 x 4 7/8” bolts two flat washers and two locknuts
Top Cover (#19) is already attached to Lat Bar Assembly (#7):
NO HARDWARE REQUIRED
Note: Wrench tighten Step 3 now.
Page 8 02/11

STEP 4
Attach Top Beam (#6) to Main Upright (#2) Using:
Two M10 x 2 3/4“bolts, two flat washers and two locknuts
Note: Wrench tighten Step 4 now.
Page 9 02/11

STEP 5
Install Support Cable (#17) by threading both anchor bolts (#47) into the Main
Base (#1) and the Top Beam (#6). Tighten both anchor bolts until cable is tight.
IMPORTANT: BE SURE TO THGHTEN BOTH JAM NUTS (#31)
ONTO THE FRAME!
Page 10 02/11

STEP 6
THIS STEP REQUIRES 2 PEOPLE.
Attach Right & Left Handlebars (#8R & 8L) to Main Beam Assembly (#2) Using:
One M12 x 3 5/8” bolt, one 12mm flat washer, one 10mm flat washer and
one locknut. The larger 12mm washer goes on first. Slightly tighten the bolt
and nut.
Attach Right Handlebar (#8R) to Left Handlebar (#8L) Using:
One Connector Plate, four M8 x 3/5” bolts and four flat washers
Note: Fully Wrench tighten all of Step 6 now.
Page 11 02/11

STEP 7
Attach Arm Cushions (#10) to Right & Left Handlebars (#8R & 8L) Using:
Four M10 x 4/5” bolts and four flat washers
Note: Wrench tighten Step 7 now but do not over tighten.
Page 12 02/11

STEP 8
Attach U Brackets (#13) to Backrest Cushion (#11) using:
Four M10 x 4/5” bolts and four flat washers
Note: Wrench tighten now but do not over tighten.
Page 13 02/11

STEP 9
Attach the Backrest Cushion (#11) to the flange on the Main Upright (#2).
Attach Left and Right Push Up Tubes (#16L & #16R) to Left and Right Legs (#3L & 3R)
Page 14 02/11

Exploded Diagram
PAGE 15

DECAL REFERENCE
PAGE 16

GENERAL MAINTENANCE INFORMATION
• Periodically inspect the cables for splitting, cracking or fraying. Also, watch
for bulging or flat areas in the cable.
• Immediately replace cables at the first signs of damage or wear. Never use
equipment with damaged or worn cables.
• Cables naturally stretch over time, so check cable slack periodically and
adjust cable tension as needed.
• Regularly inspect product for loose hardware.
• Do not use or store equipment outdoors.
• Inspect snap links, swivels, handles and weight stack pin for wear or
damage. If wear or damage exists, replace immediately.
• Locate and familiarize yourself with all warning decals on the home gym.
• Replace damaged or worn upholstery immediately.
• Periodically wipe down guide rods with a dry cloth and re-apply a thin coat
of a teflon-based lubricant.
PAGE 17

MAINTENANCE SCHEDULE
ROUTINE HOME
MAINTENANCE ENTRY DATE
Inspect: Links, Pull Pins,
Snap Links, Swivels,
Weight Stack Pins WEEKLY
Clean: Upholstery WEEKLY
Inspect: Cables and
their Fittings WEEKLY
Inspect: Tautness of all
Shrouds WEEKLY
Inspect: Accessory Bars
and Handles 3 MONTHS
Inspect: All Decals 3 MONTHS
Inspect: All Nuts and
Bolts. Tighten if Needed 3 MONTHS
Inspect: Anti-Skid
surfaces 3 MONTHS
Clean and Lubricate:
Guide Rods with a Teflon
based lubricant 3 MONTHS
Lubricate: Seat Sleeves
and all Plastic Slides 3 MONTHS
Clean and Wax: All
Glossy Finishes YEARLY
Replace: Cables, Belts
and Connecting Parts 2 YEARS
PAGE 18