Interchange SAB100-A User manual

NOTE: Please read and fully understand the instructions in this manual before
operating the stapler. Carefully read through this OPERATOR’S MANUAL to ensure efficient, safe
operation. It is recommended that the MANUAL be kept readily available as an important reference
when using this tool.
!
Operator’s Manual
Pneumatic Carton Closing Staplers
SAB100-A
Item No. 64320
1-3/8" Crown Carton Closing Stapler
5/8" and 3/4"
(15mm and 18mm)
SAB150-C
Item No. 64330
1-1/4" Crown Carton Closing Stapler
5/8" and 3/4"
(15mm and 18mm)
Ask for
Genuine
INTERCHANGE®
A58 and A34
Staples
Ask for
Genuine
INTERCHANGE®
C58 and C34
Staples

2Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Index
Information Page
Tool and fastener specifications ........................3
Safety instructions ..................................4
Lubrication and maintenance ..........................5
Air supply and connections............................5
Loading the tool ....................................6
Check staple leg length...............................6
Clinch adjustment ...................................7
Depth adjustment ...................................7
Operating the tool ...................................8
Cleaning the tool....................................9
Clearing a jam from the tool ...........................9
Trouble shooting ...................................10
Teeth replacement .................................11
Driver replacement .................................11
Pusher spring replacement...........................12
Valve and tube o-ring replacement .....................12
Piston replacement .................................13
Parts list .........................................14
Parts drawing .....................................15
NOTICE: The parts listed in this manual are for service assembly and for reference.
Changes to the tool and drawing may be made without notification.
Most parts are available. Contact your local dealer for more information.
WARNING: When the tool needs repairing or servicing, it is strongly recommended
that you contact your local dealer. Do not disassemble the tool yourself, which might
waive your right for product guarantee.

3
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Stapler Specications: SAB100-A & SAB150-C
Tool Dimensions -
Length x Width x Height
12.60" x 4.53 x 8.86"
﹙320mm x 115mm x 225mm﹚
Weight ﹙without fasteners﹚ 5.47 lbs. ﹙2.48 kgs.﹚
Magazine Capacity 100 Staples
Compressed Air:
Recommended Operating Pressure 70 to 100 psi ﹙5 kg/cm2 to 7 kg/cm2﹚
A Staple Specications:
Crown 1-3/8" ﹙35mm﹚
Length 5/8" and 3/4" ﹙15mm and 18mm﹚
C Staple Specications:
Crown 1-1/4" ﹙32mm﹚
Length 5/8" and 3/4" ﹙15mm and 18mm﹚
Applications:
Carton Closing
Tool & Fastener Information

4Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
DANGER
1. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR
COMBUSTIBLES. Never use any type of flammable gases or oxygen
as a power source for the tool. Use filtered, lubricated, and regulated
compressed air only.
2. NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO
CLEAN THE TOOL. Vapors in the tool may ignite by a spark and cause
the tool to explode.
3. DO NOT EXCEED maximum permissible operating pressure of the tool
﹙114 psi / 8kg/cm2﹚.
4. DISCONNECT THE TOOL FROM AIR SUPPLY before cleaning, clearing
jams, servicing, adjusting, and when not in use.
WARNING
5. OPERATORS AND OTHERS IN WORK AREA MUST
WEAR SAFETY GLASSES WITH SIDE SHIELDS.
Ear and head protection may be needed in some work
environments.
6. DO NOT USE A CHECK VALVE or any other fitting that allows air to
remain in the tool.
7. ALWAYS CARRY THE TOOL BY THE HANDLE ONLY. Never carry the
tool by the hose or pull the hose to move the tool. Do not pull the trigger
when carrying or holding the tool.
8. DO NOT PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE
STAPLE CLINCHING AREA or adjustment window of the tool when
connecting or disconnecting air supply.
9. NEVER POINT ANY OPERATIONAL DRIVING TOOL AT YOURSELF
OR AT ANY OTHER PERSON.
Safety Instructions
Important Safety Instructions for
Operating Staplers
READ ALL INSTRUCTIONS
!

5
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Operating Instructions
Lubrication and Maintenance
NOTE: Your tool requires lubrication before you use it
for the first time.
1. Disconnect the air supply from the tool before lubricating.
2. Turn the tool so the inlet is facing up and put one drop of
Interchange Tool Oil or 3-in-1 oil into air inlet. Never use
detergent oil or additives. Operate the tool briefly after
adding oil.
3. Wipe off excessive oil at the exhaust. If in-line oiler is used,
manual lubrication through the air inlet is not required on a
daily basis.
Air Supply and Connections
NOTE: The following illustration shows the correct mode of connection to the air supply system,
which will increase the efficiency and life of the tool.
■Oiler: Using an oiler may increase oil circulation through the tool, which may increase the
efficiency and life of the tool. If you use an oiler, it is recommended to check the oil level daily.
■Filter: Using a filter may help increase the efficiency of the tool and remove liquid impurities that
can rust or wear internal parts of the tool. If you use a filter, it is recommended to check the filter
daily and drain if necessary.
Tool
connects here >

6Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Loading the Tool
Check Staple Leg Length
1. Disconnect the air supply.
2. Pull pusher back until it stops on pusher
pivots then rotate pusher to position for
loading staples.
3. Insert 2 sticks of appropriate staples into
the magazine from the back. Let the sticks
slide forward to the front of the magazine.
4. Pull pusher back to upright position and
gently let the pusher slide forward against
the staples. Do not let the pusher slide
forward and strike the staples at high
speed as this may deform the staples or
damage the tool.
1. Disconnect the air supply.
2. Loosen set screw with 3mm hexagon
wrench key.
3. Turn adjusting rod 180° with a
screw driver to the desired adjustment.
4. If you want to shoot 3/4" / 18mm leg
staples, position “L” on the adjusting rod up.
5. If want to shoot 5/8" / 15mm leg staples,
position “S” on the adjusting rod up.
6. Tighten set screw.
Operating Instructions
1
2
3
4
2
3
STAPLE
LENGTHS
ROD
POSITION
4 & 5
6
1

7
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
1. Disconnect the air supply.
2. Loosen front screw with 6mm hexagon wrench key.
3. Push the body up and adjust to desired depth.
a. When the top edge of adjustment plate is at
its highest setting, the teeth are at their shallowest
penetration.
b. When the top edge of adjustment plate is at its
lowest setting, the teeth are at their deepest
penetration.
Operating Instructions
Clinch Adjustment
Depth Adjustment
1. Disconnect the air supply.
2. Use rod diameter 3mm or 2.5mm hexagon wrench key.
Turn collar through window clockwise to clinch.
3. Remove adjusting tool after adjustment is made.
2
3
2

8Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Operating Instructions
Operating the Tool
1. Disconnect the air supply
2. Add a few drops of Interchange Tool Oil
or 3-in-1 oil into the air inlet.
3. Install a quick connect fitting to the tool.
4. Regulate the air pressure to obtain
85psi / 6kg/cm2at the tool.
5. Insert staples into your tool following
the Instructions for loading the tool.
6. Reconnect the air hose to the tool.
7. Grasp handle with one hand. Position
the tool on the box in line with the
desired staple location. There is a
small projection on either side of the
magazine seat as an aid in locating the
position of the staple. Press trigger and
move tool to next staple location with or
without releasing trigger.
8. Strongest closure requires end staples
to be placed close to the end of the box.
Adjustments for depth of penetration
and tightness of clinch are easy and on
page 7.
Note: Check staple clinching by testing
the tool on samples of box board before
being used in a work environment.
WARNING: To prevent accidental injuries: never place a hand or any other part of body in
staple clinching area or adjustment window. Never point tool toward anyone else. Never engage in
horseplay. Always handle the tool with care. Never pull trigger unless tool is in positioned over carton.
Protect your eyes and ears: wear safety glasses with side shields and wear hearing protection.
Employers and users are responsible for ensuring the user or anyone near the tool wear this safety
protection and follow these safety precautions.
NOTE: Check and replace any damaged or worn components on the tool.
2
3
1
4
6
7
5
8

9
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Operating Instructions
Cleaning the Tool
DANGER: Never use gasoline or other flammable liquids to clean the
tool.Vapors in the tool may ignite a spark and cause the tool to explode
and may result in death or serious personal injury.
1. Disconnect the air supply from the tool.
2. Remove tar build up with kerosene, #2 fuel oil, or diesel fuel.
Do not allow solvent to get into the cylinder or damage may
occur. Dry off the tool completely before use.
Clearing a Jam from the Tool
1. Disconnect the air supply.
2. Pull pusher back and rotate to locked
position.
3. Release magazine unit, with flat head
screw driver, then clear the jam.
4. Reassemble magazine unit.
Trouble Shooting
2
1
4
3
2
1

10 Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
PROBLEM CAUSE REMEDY
Air leakage from trigger O-rings on valve or on tube are
damaged.
O-rings must be replaced.
Air leakage from exhaust port O-rings on valve or on tube are
damaged.
O-rings must be replaced.
Piston’s O-ring is damaged. O-ring must be replaced.
Air leakage from cylinder Piston rod port O-ring is
damaged.
Replace the O-ring.
Slow and short travel cycling Check for loose screws and
worn parts.
Position eccentric pin and tighten screw.
Recheck. For maximum efficiency, make a
slight adjustment of the pin: upward
direction if short travel occurs and
downward direction if slow cycling occurs.
Excessive jams Slow and short travel cycling. Check as noted in slow and short travel
cycling section.
Teeth screws loose. Tighten screws.
Staple size is wrong. Use the proper size staple.
Insufficient lubrication. Clean and lubricate tool.
Uneven clinch Wrong staple size. Check for proper leg length adjustment
and clincher size.
Unclinched staple Teeth are loose. Tighten teeth.
Teeth are broken. Replace teeth.
Slow and short travel cycling. Check as noted in slow and short travel
cycling section.
WARNING: Stop using the tool immediately if any of the following problems occur. Serious
personal injury could occur.A qualified person or an authorized service center must do any repairs
or replacements.
Trouble Shooting

11
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
1. Disconnect the air supply.
2. Remove the magazine unit with flat
head screw driver.
3. Loosen screw with 4mm hexagon
wrench key.
4. Remove the magazine seat.
5. Loosen screws with 3mm hexagon
wrench key. Change teeth one
at a time to prevent reversing the
direction of the teeth.
5
4
Driver Replacement
1. Disconnect the air supply.
2. Take off the magazine unit with
flat head screw driver.
3. Loosen screws with 4mm
hexagon wrench key.
4. Remove the magazine seat.
5. Loosen set screw with 3mm
hexagon wrench key to unlock
adjusting rod.
6. Slide linkage mechanism and
adjusting rod simultaneously from
collar.
7. Loosen screws with 3mm
hexagon wrench key.
Take off the spring pin with
hammer and 6mm straight rod.
2
3
1
4
5
6
7
Teeth Replacement
Tool Maintenance
3
2

12 Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Tool Maintenance
Valve and Tube O-ring Replacement
1. Loosen screws with flat screw driver.
2. Remove spring with a long nose pliers.
3. Remove c-ring with a c-ring pliers.
4. Remove valve and tube with a long nose
pliers.
5. Replace valve and tube with new ones
and reassemble tool.
Pusher Spring Replacement
1. Take off the magazine unit with flat
head screw driver.
2. Loosen screw and nut with 2.5mm
hexagon wrench key and 7mm
socket wrench.
3. Loosen rod with 6mm offset
wrench and remove pusher guides.
Remove pusher.
4. Remove spring pin with hammer
and 4mm straight rod.
2
3
1
4
2
3
1
4

13
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
Tool Maintenance
Piston Replacement
1. Disconnect the air supply.
2. Remove the magazine assembly with a flat head screw driver.
3. Remove screws with 4mm hexagon wrench key.
4. Loosen set screw with 3mm hexagon wrench key to unlock
adjusting rod.
5. Slide linkage mechanism and adjusting rod simultaneously from
collar.
6. Loosen spring pin with 3mm straight rod, then remove collar and
spring.
7. Loosen screw with 3mm hexagon wrench key to remove block
through window.
8. Loosen screws with 3mm hexagon wrench key. Remove cap.
9. Remove piston assembly. Loosen nut with 10mm spanner.
Remove piston and exchange with a new one.
7
8
6
9
3
4
2
5

14 Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
NO. CODE QTY Description NO. CODE QTY Description
001 A00100107 1 CAP 042 A00106001 1 WASHER
002 A00100201 1 PISTON 043 A00105801 1COVER
003 A00100301 1 PISTON ROD 044 A01900401 1 SHAFT
004 A00100401 1 BLOCK 501 BAC0604142 4 HEX.SOC. HEAD BOLT
005 A00100501 1 SPRING 502 BAI1401 1 SILENCER
006 A00100601 1 COLLAR 504 BAD02061 1 HEX.NUT
007 ADCSY-P31 1 BODY UNIT 505 BAE06094 1 WASHER
008 A00100802 1 AIR PLUG 506 BAB017076 1 O-RING
009 A00100902 1 BLOCK 507 BAB053438 1 O-RING
010 A00101001 1 SPRING 508 A00104101 1 WASHER
011 A00101101 1TRIGGER 510 BAC0604102 1HEX.SOC. HEAD BOLT
012 A00101201 1 SPRING 511 BAA025014 1 SPRING PIN
013 A00101301 1 ROD 513 A00104401 2 TRIGGER SCREW
014 A00101402 1 TRIGGER'S CONTROL 514 BAE01042 2 SPRING WASHER
015 A00101501 1 SPRING 515 BAA030020 1 SPRING PIN
016 A00101601 1 VALVE 516 BAE02042 1 OUTSIDE TEETH WASHER
017 A00101702 1 TUBE 517 BAC0404102 1 HEX.SOC. HEAD BOLT
018 A00101801 1 ADJUSTING ROD 518 BAA030010 1 SPRING PIN
019 A00101901 1 ADJUSTING PLATE 519 BAB017124 1 O-RING
020 A01102501 1 FRONT PLATE 520 BAB017076 2 O-RING
021 A00102102 1 RIGHT TEETH 521 BAB016145 1 O-RING
022 A00102202 1 LEFT TEETH 522 BAB016150 1 O-RING
023 A00102301 2 TEETH SEAT 523 BAB016155 1 O-RING
024 A00102401 2 PLATE 524 BAB016160 1 O-RING
025 A00102502 1 BLOCK 525 A00104701 2 ROD
026 A00102605 1 DRIVER 526 BAC0306142 1 HEX.SOC. HEADLESS BOLT
026 A01201706 1 DRIVER 527 BAC0608162 1 HEX.SOC. HEAD BOLT
027 A00102703A 1 COVER UNIT 529 BAA030010 4 SPRING PIN
028 A02100407A 1 MAGAZINE SEAT 530 BAC0605142 2 HEX.SOC. HEAD BOLT
029 HAA-19-35-P7-SD 1 MAGAZINE 532 A00106201 2 HEX.SOC. FLAT COUNTER
SUNK HEAD SCREW
029 HAA-19-32-P7-SD 1 MAGAZINE 533 A00104501 4 PIN
030 A01102403 2 SPRING 534 A00104602 2 PIN
031 A01102201 1 BRACKET 535 BAC0604102 2 HEX.SOC. HEAD BOLT
032 A00103709A 1 PUSHER UNIT 537 BAA060016-R 2 SPRING PIN
032 A00103710A 1 PUSHER UNIT 538 BAD01041 1 LOCK NUT
033 A00103501 1 ROLLER 539 BAC0404202 1 HEX.SOC. HEAD BOLT
034 A00103401 1 SPRING 540 BAA040016 1 SPRING PIN
035 A00607101 2 ROD UNIT 541 BAF10252 1 E-RING
036 A00103903A 1 RIGHT PUSHER GUIDE 542 BAF22002 1 C-RING
037 A00103203 2ROD 544 A00104901 1 PLASTIC PIN
038 A00103904A 1 LEFT PUSHER GUIDE 545 C0191201 1COUNTER BALNCER HANGER
039 A00607501 1BRACKET 546 BAC0204122 3 HEX.SOC. FLAT COUNTER
040 A00105001 2WASHER 547 BAC0204062 1HEX.SOC. FLAT COUNTER
SUNK HEAD SCREW
041 A00105901 1WASHER 548 BAB019058 2 O-RING
Rev. 2013/06/19
Parts List

15
Interchange Brands, LLC
Pneumatic Carton Closing Staplers Model No. SAB100-A
& SAB150-C
SAB100-A, SAB150-C Parts Drawing ﹙09-1-14﹚
Parts Drawing

Interchange Brands
Operator’s Manual
Models: SAB100-A,
SAB150-C
(11-10-14) Made In Taiwan DN
Limited One (1) Year Warranty for Staplers
Our products are designed and constructed using the highest standards of both material and workmanship.
We warrant to the original retail purchaser that their tools will be free from defects in material or workmanship
for the warranty period of one year.
During the warranty period (which begins on the purchase date), we will repair or replace, at our option and
expense, any product or part that is defective in materials or workmanship after examination by an Authorized
Warranty Service Center, subject to the exceptions, exclusions and limitations described below. Any replacement
product or part will carry a warranty for the balance of the warranty period applicable to the replaced product
or part. A DATED SALES RECEIPT OR PROOF OF PURCHASE FROM THE ORIGINAL RETAIL PURCHASER IS
REQUIRED TO MAKE A WARRANTY CLAIM. To make a warranty claim, you must return the product, with
proper receipt/proof of purchase and return transportation charges prepaid, to us (your dealer) or an Authorized
Warranty Service Center. We will perform our obligations under this warranty within a reasonable time after
approval of the warranty claim.
WARRANTY EXCLUSIONS
The following warranty exclusions apply:
1. Normal wear parts are not covered under this warranty.
2. This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents,
improper storage, or damage resulting during shipping.
3. Products used in production/industrial applications are excluded from this warranty.
4. Labor charges, maintenance, or loss, damage and repairs resulting from improper operation are not
covered by this warranty.
GENERAL WARRANTY CONDITIONS
This warranty will be honored, only if:
1. No evidence of abuse, abnormal conditions, accident, neglect, misuse or improper modifications or
storage of the product exists; and
2. No deviations from following recommended operating instructions, specifications, and maintenance
schedules exist. (Read Operator Manual for use, specifications, and maintenance instructions).
This warranty is the only warranty for the product and we disclaim all other warranties. Any implied war-
ranties will be limited in duration to the applicable warranty period specified above. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Your remedies
are solely and exclusively as stated above. We shall in no event be liable for incidental, consequential, indirect or
special
damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. In no event, whether as a result of a breach of contract,
warranty, tort (including negligence) or otherwise, shall our liability exceed the price of the product that has
given rise to the claim or liability. Any liability connected with the use of this product shall terminate upon the
expiration of the warranty period specified above. No employee or representative of any distributor or dealer is
authorized to make any change or modification to this warranty.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to
state.