Interchange SGSW5016 User manual

Operator’s Manual
NOTE: Please read and fully understand the instructions in this
manual before operating the pneumatic power tool. Carefully read
through this OPERATOR’S MANUAL to ensure efficient, safe operation. It is rec-
ommended that the MANUAL be kept readily available as an important reference
when using this tool.
Ask for
Genuine
INTERCHANGE®
GSW16 Staples
Wide Crown Stapler
Model No. SGSW5016
Item No. 64415
Drives 16 Gauge, 15/16" Crown Staples
(5/8" to 2" / 16 to 50mm)

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
2Interchange Brands Operator’s Manual
Index
Information Page
Important Information ................................3
Tool Information
Stapler Specifications ...........................4
Applications...................................4
Staple Selection ...............................4
Parts Identification..............................5
Accessories...................................5
Safety Information
Safety Instructions............................6-9
Employer’s Responsibilities.......................9
Operating the Stapler
Staple Loading .................................10
Methods of Operation ..........................10
Adjusting the Stapling Depth ......................11
Operation in Cold or Hot Weather .................11
Air Supply, Operating Pressure,
Lubrication & Connections ....................12-13
Testing the Stapler ............................14
Maintenance and Inspection..........................15
Troubleshooting....................................16
Parts Drawing/Schematics, Parts List, Parts Kits
Parts Drawing/Schematics ......................17
Parts List ....................................18
Parts Kits....................................19
Warranty ................................. Back Cover

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
3
Interchange Brands Operator’s Manual
Important Information
WARNING: The warnings, cautions and instructions discussed
in this instruction manual can not cover all possible conditions and
situations that may occur. It must be understood by the operator that
common sense and caution are factors which can not be built into this
product, but must be supplied by the operator.
When using the tool, basic safety precautions should always
be followed to reduce the risk of personal injury and damage to
equipment.
Read and understand tool labels and operating instructions, safety precautions and
warnings in this manual before operating or maintaining this stapler.
Failure to follow warnings could result in DEATH or SERIOUS INJURY.
Most accidents that result from the operation and maintenance of staplers are caused by
the failure to observe basic safety rules or precautions. An accident can often be avoided by
recognizing a potentially hazardous situation before it occurs and by observing appropriate
safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Manual and in the
sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or tool damage are identified as
DANGERS or WARNINGS on the stapler and in this Manual.
Never allow the stapler to be operated by children or individuals who have not reviewed this
manual.
OPERATE THE STAPLER ACCORDING TO THIS MANUAL.
WARNING!
Always follow the tool manufacturer’s safety and maintenance
instructions.
Always wear safety glasses with side shields when operating or
servicing tools.
Always disconnect the air supply from the tool and empty the
magazine when servicing tools.
!
!
SAVE THIS MANUAL
FOR FUTURE REFERENCE!

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
4Interchange Brands Operator’s Manual
Tool Information
STAPLER SPECIFICATIONS: SGSW5016 16 GA. WIDE CROWN STAPLER
Tool Dimensions -
Length x Height x Width
14-1/4" x 10" x 3"
﹙360mm x 254mm x 76mm﹚
Weight 5.06 lbs. / 2.30 kgs. ﹙Aluminum Body﹚
Magazine Capacity 150 Staples
Staple Shank Diameter 16 Gauge ﹙.063" x .055" / 1.60 x 1.40mm﹚
Staple Crown 15/16" / 23.8mm
Staple Length 5/8" to 2" / 16 to 50mm
Recommended Operating Pressure 70 to 120 psi / 5 to 8.5 kgs.
APPLICATIONS
Wire lathing.
STAPLE SPECIFICATIONS
FASTENERS: 16 ga. ﹙.063" x .055" / 1.60 x 1.40mm﹚, 5/8" to 2" / 16 to 50mm, 15/16" /
23.8mm Wide Crown Staples
WARNING: Be sure to use only the genuine staples recommended for the SGSW5016.
The use of any other staples can result in tool malfunction and/or staple breakdown,
leading to serious injuries.
Only the staple sizes shown in the table below can be driven with this stapler.
DIMENSIONS OF STAPLES:
16 Gauge Wide Crown Staples
Crown Width
15/16" / 23.8mm
Leg Length
5/8" to 2"
16mm to 50mm
Shank Diameter
.063" x .055" /
1.60 x 1.40mm

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
5
Interchange Brands Operator’s Manual
ACCESSORIES
STANDARD ACCESSORIES
PARTS IDENTIFICATION
1Eye Protection 1
①

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
6Interchange Brands Operator’s Manual
!
Safety Information
Important Safety Instructions for
Operating Staplers
READ ALL INSTRUCTIONS
1. OPERATORS AND OTHERS IN WORK AREA MUST WEAR SAFETY GLASSES
WITH SIDE SHIELDS.
Danger to the eyes exists due to the possibility of flying fasteners and
debris when operating the stapler. To guard against these hazards
always wear safety glasses with side shields to protect both the front
and sides. Make sure others in the work area wear safety glasses, too.
Eye protection equipment must conform to the requirements of
American National Standards Institute, ANSI Z87.1.
The employer is responsible to enforce the use of eye protection
equipment by the tool operator and other personnel in the work area.
2. EAR AND HEAD PROTECTION MAY BE NEEDED IN SOME
ENVIRONMENTS.
Some work areas may include exposure to high noise levels which can
lead to hearing damage. Always wear ear protection to protect your
ears from loud noise. Wear head protection to protect your head from
flying objects.
3. KEEP FACE, HANDS AND FEET AWAY FROM FIRING HEAD AT
ALL TIMES.
Never place your face, hands or feet near the firing head.
4. KEEP FINGER AWAY FROM TRIGGER WHEN NOT DRIVING FASTENERS TO
AVOID ACCIDENTAL FIRING.
Always carry the stapler by the handle only. Never carry the stapler with your finger on
trigger since you could drive a fastener unintentionally and injure yourself or someone
else.
5. NEVER POINT STAPLER AT YOURSELF OR OTHERS IN WORK AREA.
Respect the stapler as a working implement. Always assume the stapler contains
fasteners and never point the stapler at yourself or others, whether or not it contains
fasteners. If fasteners are mistakenly driven, it can lead to severe injuries. Never
engage in horseplay with the stapler.
6. DRESS PROPERLY.
Do not wear loose clothing or jewelry as they can be caught in moving parts. Rubber
gloves and nonskid footwear are recommended when working outdoors. Wear
protective hair covering to contain long hair.
7. KEEP VISITORS AWAY.
All visitors should be kept safely away from work area and should not handle the
stapler.
8. KEEP OUT OF REACH OF CHILDREN.
9. DO NOT OVERREACH.
Keep proper footing and balance at all times.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
7
Interchange Brands Operator’s Manual
10. STAY ALERT.
Watch what you are doing. Use common sense and do not operate the stapler when
you are tired. The stapler should never be used if you are under the influence of
alcohol, drugs or medication that makes you drowsy.
11. KEEP WORK AREA CLEAN.
Cluttered areas invite injuries. Clear all work areas of unnecessary tools, debris, etc.
12. NEVER CARRY THE STAPLER BY THE HOSE.
13. HANDLE THE STAPLER CAREFULLY.
This stapler was designed for driving staples into wood and similar items. Operate the
stapler safely and correctly and do not use for purposes other than those specified in
this manual.
Because of high air pressure in the stapler, cracks in the surface are dangerous. To
avoid tool damage, do not drop the stapler or strike the stapler against hard surfaces
and do not scratch or engrave on the stapler. Handle the stapler carefully.
14. BEFORE USING THE STAPLER, CHECK TO MAKE SURE PARTS ARE NOT
BROKEN OR MISSING AND THAT ALL SCREWS ARE TIGHT. DO NOT
OPERATE A TOOL THAT IS OPERATING ABNORMALLY.
If the stapler appears to be operating unusually, is making strange noises, has parts
missing or appears to be defective, stop using it immediately and arrange for repairs
by an authorized service center.
15. CHECK SAFETY/PUSH LEVER BEFORE USE.
Make sure the safety/push lever operates properly. Never use the stapler unless the
safety/push lever is operating properly, otherwise the stapler could drive a fastener
unexpectedly. Do not tamper with or remove the safety/push lever, otherwise the
safety/push lever becomes inoperable.
16. CHOICE OF TRIGGER METHOD IS IMPORTANT.
Read and understand section titled “Methods of Operation.”
17. DO NOT USE OXYGEN, COMBUSTIBLE OR OTHER BOTTLED GASES.
EXPLOSION MAY OCCUR.
Never use oxygen, combustible gases or any other bottled gases as a power source
for the stapler. Use of these gases is dangerous, as the stapler will explode.
Use only clean, dry, regulated compressed air as a power source.
18. DO NOT EXCEED 120 psi.
Do not exceed maximum recommended air pressure 120 psi. Never connect the
stapler to pressure which potentially exceeds 150 psi as the stapler can burst.
19. NEVER USE IN PRESENCE OF FLAMMABLE LIQUIDS OR COMBUSTIBLES.
The stapler produces sparks during operation. Never use the stapler on sites
containing lacquer, paint, benzine, thinner, gasoline, gases, adhesive agents or other
materials which are combustible or explosive.
20. KEEP ALL SCREWS AND COVERS MOUNTED TIGHTLY IN PLACE.
Keep all screws and covers tightly mounted. Check their condition periodically. Never
use the stapler if parts are missing or damaged.
21. DO NOT USE THE WRONG FITTING ON STAPLER.
The stapler and air hose must have a hose coupler so that all pressure is removed
from the stapler when the coupler is disconnected. The connector on the stapler must
not hold pressure when the air supply is disconnected. If the wrong fitting is used, the
stapler can remain charged with air after disconnecting and thus will be able to drive a
fastener even after the air line is disconnected, possibly causing injury.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
8Interchange Brands Operator’s Manual
22. CHECK FOR LIVE WIRES.
Avoid the risk of severe electrical shock by checking for live electrical wires that may
be hidden by walls, floors or ceilings. Turn off the breaker switch to ensure there are
no live wires.
23. PLACE STAPLER PROPERLY ON WORK PIECE.
Do not drive fasteners on top of other fasteners or with the stapler at too steep of an
angle. The fasteners can ricochet and hurt someone.
24. BE CAREFUL OF DOUBLE FIRING DUE TO RECOIL.
If the safety/push lever is unintentionally allowed to re-contact the work piece following
recoil, an unwanted fastener will be driven.
In order to avoid this undesirable double fire:
Do not push the Stapler on the workpiece with strong force
Take the Stapler completely away from the work piece using recoil, and keep the
safety/push lever away from the workpiece until the next desirable shot, and
Pull the trigger and release it quickly when performing intermittent operation
﹙trigger fire﹚
25. ALWAYS ASSUME THAT THE TOOL CONTAINS FASTENERS.
26. DO NOT DRIVE FASTENERS CLOSE TO THE EDGE OR CORNER OF THE
WORK ESPECIALLY WHEN USING THIN MATERIAL.
The workpiece is likely to split and the fastener could fly free and hit someone.
27. NEVER DRIVE FASTENERS FROM BOTH SIDES OF A WALL AT THE SAME
TIME.
The fasteners could be driven into and through the wall and hit a person on the
opposite side.
28. DO NOT DRIVE FASTENERS ON THE TOP OF OTHER FASTENERS.
Driving fasteners on the top of other fasteners may cause deflection of fasteners
which could cause injury.
29. WHEN USING THE TOOL OUTSIDE OR ELEVATED PLACE.
When fastening roofs or similar slanted surface, start fastening at the lower part and
gradually work your way up. Fastening backwards is dangerous as you may lose
your footing. Secure the hose at a point close to the area you are going to drive the
fasteners. Accidents may happen if the hose is inadvertently being pulled or gets
caught.
30. DO NOT DRIVE FASTENERS CLOSE TO THE EDGE OR CORNER OF THE
WORK ESPECIALLY WHEN USING THIN MATERIAL.
The workpiece is likely to split and the fastener could fly free and hit someone.
31. DO NOT DISCONNECT AIR HOSE FROM STAPLER WHILE FINGER IS ON THE
TRIGGER.
The stapler can fire when it is reconnected to an air supply.
32. DISCONNECT THE AIR SUPPLY AND EMPTY THE MAGAZINE WHEN THE
STAPLER IS NOT IN USE. NEVER LEAVE A STAPLER UNATTENDED WITH
THE HOSE ATTACHED.
Always disconnect the air supply from the stapler and empty the magazine when
operation has been completed or suspended, when unattended, moving to a different
work area, adjusting, disassembling, repairing the stapler, and clearing a jammed
fastener.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
9
Interchange Brands Operator’s Manual
33. DISCONNECT AIR HOSE FROM STAPLER WHEN:
Doing maintenance and inspection
Loading fasteners
Clearing a jam
It is not in use
Leaving work area
Moving it to another location
Handing it to another person
34. MAINTAIN STAPLER WITH CARE.
Keep the stapler clean and lubricated for better and safer performance.
35. USE ONLY AUTHORIZED OR RECOMMENDED PARTS, ACCESSORIES OR
FASTENERS.
Unauthorized parts, accessories or fasteners may void your warranty and can lead
to tool malfunction and resulting injuries. Only authorized service personnel should
repair the stapler.
36. NEVER MODIFY OR ALTER A STAPLER.
Doing so may cause it to malfunction and personal injuries may result. The warranty
is no longer valid when a tool is modified or altered.
37. STORE STAPLER PROPERLY.
When not in use, the stapler should be stored in a dry place.
Keep out of reach of children and lock the storage area.
EMPLOYER’S RESPONSIBILITIES
1. Ensure that this manual is available to operators and personnel performing
maintenance.
2. Ensure that staplers are used only when operators and others in work area are
wearing EYE PROTECTION.
3. Keep stapler in safe working order.
4. Maintain stapler properly.
5. Ensure that the staplers that require repair are not used before the repair is
completed.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
10 Interchange Brands Operator’s Manual
OPERATING THE TOOL
METHODS OF OPERATION
Sequential Fire Trigger
To be used in applications where precise fastener
placement is preferred.
This trigger reduces the chances of double firing and
unintentional firing.
1. With your finger off the trigger, press the safety all the
way down on the surface of the material the fastener is
being driven into.
2. Pull the trigger firing a fastener into the material.
3. The tool will not fire again until the trigger is released
and the safety is removed completely from the material
being used.
4. To fire the next fastener, repeat the above steps.
Caution: do not carry tool with trigger depressed.
This could result in accidental firing of the tool.
2
1
STAPLE LOADING
Keep stapler pointed downward.
Pull the staple feeder backward until it latches.
Place the staple strip onto the rail of the magazine. Make
sure that the staple strip slides freely on the magazine.
Do not load with safety or trigger depressed.
Release the feeder from the latch and gently allow it to
move forward.
The stapler is now ready to operate.
CAUTION:
A staple can be driven unintentionally if the trigger and
safety bracket are activated at the same time. Always
disconnect the stapler from the air supply prior to loading
staples, making any adjustments, or performing any
service on the stapler. Remember to keep finger off the
trigger until you are ready to drive a fastener.
Be sure to release the staple feeder, avoiding any impact.
Never connect stapler to pressure that potentially
exceeds 150 psi.
Never use non-relieving coupler on stapler.
Never use oxygen or other bottled gases, as an explosion
may occur.
1
2

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
11
Interchange Brands Operator’s Manual
COLD WEATHER CARE
Do not store the tool in a cold weather environment.
Keep the tool in a warm area until beginning the work.
If the tool is already cold, bring it in a warm area and
allow the tool to warm up before use.
1. Reduce the air pressure to 60 to 80 psi
﹙4.2 bar 4.2 kgf/cm2﹚.
2. Remove all fasteners from the tool.
3. Connect the air hose and free-fire ﹙blank-fire﹚ the tool.
The lowered air pressure will be enough to free-fire the
tool.
Slow speed operation tends to warm up the moving part.
OPERATION IN HOT WEATHER
Keep tool out of direct sunlight as excessive heat can
deteriorate bumpers, o-rings and other rubber parts
resulting in increased maintenance.
OPERATING THE TOOL
DRIVING DEPTH ADJUSTMENT
Depth drive adjustment allows user to drive staples
to the precise level on the surface.
WARNING: Always disconnect air supply before
changing the adjustment dial.
ADJUSTING THE DEPTH
With air pressure set, drive staples into
a piece of scrap material to determine if
an adjustment is necessary.
If adjustment is required, disconnect air
supply.
To drive the staple shallower, turn the
wheel to the right to the extent desired.
To sink a staple deeper, turn the wheel
to the left to the extent desired.
Make sure that the trigger and
safety move freely up and down
without binding or sticking after each
adjustment.
Reconnect air supply.
Wheel to
adjust
depth of
drive
Deeper
Drive
Shallower
Drive

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
12 Interchange Brands Operator’s Manual
AIR SUPPLY
Power source (Compressor)
Use only clean, dry, regulated compressed air as a
power source for this tool.
Never use oxygen or other bottled gases, as an
explosion may occur.
Air compressors used to supply compressed air to this
tool must comply with the requirements of the latest
version of ANSI Standard B 19.3 Safety Standard for
Compressors for Process Industries.
Moisture or oil in the air compressor may accelerate
wear and corrosion in the tool.
Drain daily.
Never use a tool that is leaking air.
Disconnect tool from air supply and remove fasteners
from magazine before doing tool maintenance, clearing a
jammed fastener, or moving to another location.
OPERATING PRESSURE
Recommended operating pressure is 70 to 120 psi /
5 to 8.5 kgs.
Maximum permissible operating pressure is 120 psi.
Select the operating pressure within this range for the
best fastener performance. The fastener length and
thickness and the hardness of the wood are factors in
determining what the pressure should be set at.
Do not exceed recommended operating pressure.
Moisture or oil in the air compressor may accelerate wear
and corrosion in the tool.
Drain daily.
OPERATING THE TOOL
LUBRICATION
It is important that the tool be properly lubricated.
Without proper lubrication, the tool will not work properly
and parts will wear prematurely.
Use INTERCHANGE pneumatic tool lubricant. Do not use
detergent oil or additives. These lubricants will harm the
O-rings and other rubber parts. This will cause the tool to
malfunction.
Filter-regulator-lubricator units should always be used.
Keep the lubricator filled with INTERCHANGE pneumatic
tool lubricant.
If a lubricator is not available, supply 3 to 5 drops of
INTERCHANGE pneumatic tool lubricant into the air plug
on the tool twice a day.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
13
Interchange Brands Operator’s Manual
CONNECTIONS
Fittings
Install a female coupler to the hose. The female coupler
will connect to the quick release that fits the tool.
Filter-Regulator-Lubricator
Never connect tool to pressure that potentially exceeds
150 psi or 10.34 bar.
Filter-regulator-lubricator units supply an optimum
condition for the tool and extend the tool life. These units
should always be used.
Filter
The filter removes moisture and dirt mixed in compressed
air.
Keep the filter clean by maintaining tool regularly.
Drain daily.
Regulator
The regulator controls the operating pressure for safe
operation of the tool.
Inspect the regulator before operation to be sure it
operates properly.
Use a regulator with a pressure range of 0 - 110 psi.
Lubricator
The lubricator supplies an oil mist to the tool.
Inspect the lubricator before operation to be sure the
supply of lubricant is adequate.
If an inline lubricator is not available, supply 3 to 5 drops
of INTERCHANGE pneumatic tool lubricant into the air
plug on the tool twice a day.
Air Hose
Air hose must be professional grade and have a minimum
working pressure rating of 150 psi ﹙10.3 bar﹚ or 150%
of the maximum pressure produced in the system,
whichever is higher.
11
22
33
OPERATING THE TOOL

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
14 Interchange Brands Operator’s Manual
OPERATING THE TOOL
TESTING THE STAPLER
Before using the stapler, test it by using the check list below. Conduct the test in the following order.
If abnormal tests occur, stop using the stapler and contact an authorized service center immediately.
1. Disconnect air hose from stapler.
Remove all staples from stapler.
ALL SCREWS MUST BE TIGHTENED.
If any screws are loose, tighten them.
THE SAFETY/PUSH LEVER AND
TRIGGER MUST MOVE SMOOTHLY.
2. Adjust the air pressure to 70 psi.
Connect the air hose.
Do not load any staples in the
stapler.
THE STAPLER MUST NOT LEAK AIR.
Hold the stapler downward and pull
the trigger.
THE STAPLER MUST NOT LEAK AIR.
3. Remove the finger from the trigger
and press the safety/push lever
against the wood.
THE STAPLER MUST NOT OPERATE.
4. Without touching the trigger, depress
the safety/push lever against the
work piece.
Pull the trigger.
THE STAPLER MUST OPERATE.
5. With the stapler off of the work
piece, pull the trigger. Depress the
push lever against the work piece.
THE STAPLER MUST OPERATE.
6. If no abnormal operation is
observed, you may load staples in
the stapler.
Drive staples into a test piece that
is the same type to be used in the
actual application.
THE STAPLER MUST OPERATE
PROPERLY.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
15
Interchange Brands Operator’s Manual
OPERATING THE TOOL
Read the section titled SAFETY.
NOTE: The information contained in this Manual is designed to assist you in the safe maintenance
of the stapler. Some illustrations in this Manual may show details or attachments that are different
from those on your stapler.
WARNING: Disconnect air hose and remove staples from stapler when:
Clearing a jam
Doing maintenance and inspection
Maintenance and Inspection
Clearing a jam
Remove a jammed staple in the following order:
1. DISCONNECT AIR HOSE.
2. Remove all staples.
3. Remove the lock lever and open blade guide.
4. Remove the jammed staple with a slotted head
screwdriver.
5. Close blade guide and latch.
6. In case of frequent jams, contact an authorized service
center.
A qualified person should perform
repairs and maintenance.
Periodic maintenance to be performed:
Drain air line filter daily.
Keep lubricator filled.
Clean filter element, then blow air through filter in direction opposite to normal flow.
Clean magazine and feeder mechanism.
Keep safety/push lever working properly.
Lubricate the stapler after stapling.
Drain air compressor.
All quality staplers will eventually require servicing or replacement of parts because of wear
from normal use.
Storing
When not in use for an extended period, apply a thin coat of the lubricant to the steel parts
to avoid rust.
The stapler should be stored in a warm and dry place when not in use. Do not store the
stapler in a cold weather environment.

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
16 Interchange Brands Operator’s Manual
TROUBLESHOOTING
Problem: Tool operates, but fasteners are not driven
Solution:
Check for proper fasteners
Clear the jam
Clean and lubricate
Replace spring in magazine
Problem: Slow to cycle or weak drive
Solution:
Check/adjust air pressure - do not exceed 120 psi
Apply air tool lubricant
Adjust depth of drive
Check/repair air leaks
Problem: Failure to cycle
Solution:
Check for jams
Check air supply equipment
Apply air tool lubricant
Replace cylinder cap
Replace trigger
Problem: Fasteners jam in tool
Solution:
Check for correct fastener
Check proper air pressure
Check magazine and feeder operation
Replace piston/driver assembly
Problem: Intermittent feed
Solution:
Use recommended fasteners
Clean and lubricate
Replace magazine spring
Replace piston o-ring
Problem: Drives too deep
Solution:
Adjust depth of drive setting, if applicable
Reduce air pressure: 120 psi
Problem: Does not drive properly at faster tooling
speeds
Solution:
Check for proper air supply
Use larger inside diameter air hose
Check for / or repair air leaks
Replace seals and rings
Problem: Trigger valve leaks air
Solution: Replace o-ring
Problem: Frame and nose leaks air
Solution: Tighten screws, replace o-ring or gasket,
replace bumper, replace seal or gasket
Problem: Frame and cap leaks air
Solution: Replace seal or gasket
OPERATING THE TOOL

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
17
Interchange Brands Operator’s Manual
PARTS DRAWING/SCHEMATICS FOR SGSW5016
Parts Drawing/Schematics, Parts List & Parts Kits
1
3
5
6
7
10
11
12
13
14
15
16
17
18
14
19
20
22
9
8
SGSW5016
2
4
14
21
23
27
34
35
36
38
39
40
26 3
30
31
32
33
29
42
44
55
53
52
51
49
50
70
69
75
85
84
77
45
46
47
48
61
57
58
59
62
81
82
81
80
79
78
65
63
56
64
76
70
75
74
71
54
73
42
47
77
53
37
28
41
43
72
60
25
24
67
68
66
83
86
14/02/28
P3
P2
P1
SGSW5016 Parts Drawing ﹙03-04-14﹚

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
18 Interchange Brands Operator’s Manual
PARTS LIST FOR SGSW5016
No. order No. descriptioN No. order No. descriptioN
1 610120 BOLT M5X25 46 211170 NOSE
2 323960 EXHAUST COVER 47 610080 BOLT M5X16
3 610100 BOLT M5X20 48 324000 EXTENSION BAR
4 323970 SIDE PROTECTOR 49 324250 BOLT
5 110550 CYLINDER CAP 50 421910 ADJUSTER
6 420260 EXHAUST VALVE 51 620450 SNAP RING
7 520350 EXHAUST SEAL 52 324010 SAFETY
8 410890 PISTON STOP 53 610320 NUT M5
9 520360 GASKET 54 610760 BOLT M5X16
10 511600 O-RING 31X3.5 55 621420 SAFETY SPRING
11 323980 DRIVER BLADE ASSEMBLY 56 310830 MAGAZINE
12 511610 O-RING 42.5X2.4 57 324020 NAIL FEEDER
13 110560 CYLINDER COLLAR 58 421920 ROLL SPRING BUSHING
14 511650 O-RING 65X2 59 621430 ROLL SPRING
15 310820 CYLINDER 60 610770 BOLT M4X16
16 410900 CYLINDER SEAL 61 324030 STRAIGHT PIN
17 621450 CYLINDER SPRING 62 420170 PIN CAP A
18 511640 O-RING 56X2.4 63 621440 SPRING
19 110570 CYLINDER RING 64 324040 STRAIGHT PIN
20 511630 O-RING 47X2.4 65 420160 PIN CAP B
21 323990 WASHER 66 324300 NUT
22 410910 BUMPER 67 310880 COVER A
23 110580 BODY 68 640460 ROLL PIN 2X40
24 410140 HANDLE GRIP 69 211180 NOSE COVER A
25 520370 END CAP SEAL 70 610060 BOLT M5X10
26 110590 END CAP 71 211190 NOSE COVER B
27 511620 O-RING 44X2.45 72 640430 ROLL PIN 4X16
28 620160 PLUNGER SPRING 73 324050 LOCK SWITCH
29 510040 O-RING 2.5X1.5 74 324060 HANDLE ARM
30 421930 PLUGGER 75 610090 BOLT M5X18
31 510330 O-RING 11.2X1.5 76 324310 NUT
32 110600 VALVE BUSHING 77 324070 WASHER
33 640480 PIN 4X19.8 78 310840 COVER B
34 410090 VALVE RUBBER WASHER 79 324080 SPRING
35 410100 RUBBER BALL 80 324090 STOP LEVER
36 510340 O-RING 11.2X2 81 324110 RIVET
37 320370 VALVE PLATE 82 324100 FIXED COVER
38 310090 TRIGGER VALVE BUSHING 83 640020 ROLL PIN 2.5X10
39 510060 O-RING 3X1.8 84 421940 DUST COVER
40 420310 TRIGGER STEM 85 324120 DUST COVER WASHER
41 320340 TRIGGER 86 610820 NUT M5
42 640180 ROLL PIN 3X30
43 421900 SAFETY GUARD P1 D323981 DRIVER UNIT
44 640210 ROLL PIN 3X45 P2 T110601 PLUGGER VALVE
45 520380 NOSE SEAL P3 T310091 TRIGGER VALVE

16 Ga. Wide Crown Stapler
Drives 15/16" Crown Staples (5/8" to 2" / 16 to 50mm)
Model No. SGSW5016
Item No. 64415
19
Interchange Brands Operator’s Manual
PARTS KITS FOR SGSW5016
order
No.
desc. code Kit # iteM
98111 SGSW5016K1 Kit #1 O-Ring/Gasket/Bumper Kit for SGSW5016
98112 SGSW5016K2 Kit #2 Piston/Driver Assembly/Bumper Kit for SGSW5016
98113 SGSW5016K3 Kit #3 Head Cap Assembly Kit for SGSW5016
98114 SGSW5016K4 Kit #4 Trigger Valve Assembly Kit with Trigger for SGSW5016
98115 SGSW5016K5 Kit #5 Magazine Assembly Kit for SGSW5016
98116 SGSW5016K6 Kit #6 Guide Body Assembly Kit for SGSW5016
98117 SGSW5016K7 Kit #7 Safety Kit for SGSW5016
98118 SGSW5016K8 Kit #8 Feeder Kit for SGSW5016
WARNING!
Always follow the tool manufacturer’s safety and maintenance
instructions.
Always wear safety glasses with side shields when operating
or servicing tools.
Always disconnect the air supply from the tool and empty the
magazine when servicing tools.
!
NOTICE: The parts listed in this manual are for service assembly and for reference.
Changes to the tool and drawing may be made without notification.
Most parts or parts kits are available. Contact your local dealer for more information.
WARNING: When the tool needs repairing or servicing, it is strongly recommended
that you contact your local dealer. Do not disassemble the tool yourself, which might
waive your right for product guarantee.

SGSW5016 16 ga. Stapler
Made In China DB
Limited Five (5) Year Warranty for
Pneumatic Staplers
Our products are designed and constructed using the highest standards of both
material and workmanship. We warrant to the original retail purchaser that their
staplers will be free from defects in material or workmanship for the warranty period
of five years.
During the warranty period (which begins on the purchase date), we will repair or
replace, at our option and expense, any product or part that is defective in materials
or workmanship after examination by an Authorized Warranty Service Center, subject
to the exceptions, exclusions and limitations described below. Any replacement
product or part will carry a warranty for the balance of the warranty period applicable
to the replaced product or part. A DATED SALES RECEIPT OR PROOF OF PURCHASE
FROM THE ORIGINAL RETAIL PURCHASER IS REQUIRED TO MAKE A WARRANTY
CLAIM. To make a warranty claim, you must return the product, with proper receipt/
proof of purchase and return transportation charges prepaid, to us (your dealer) or
an Authorized Warranty Service Center. We will perform our obligations under this
warranty within a reasonable time after approval of the warranty claim.
The following warranty exclusions apply:
1. Normal wear parts are not covered under this warranty. Normal wear parts
include, for example, rubber o-rings, seals and driver blades.
2. This warranty does not cover parts damaged due to normal wear, misappli-
cation, misuse, accidents, operation at other than recommended speeds,
improper storage, or damage resulting during shipping.
3. Products used in production/industrial applications are excluded from this
warranty.
4. Labor charges, maintenance, or loss, damage and repairs resulting from
improper operation are not covered by this warranty.
This warranty will be honored, only if:
1. Clean, dry, regulated compressed air has been used at air pressure not
exceeding the maximum indicated on the tool casting;
2. No evidence of abuse, abnormal conditions, accident, neglect, misuse or
improper modifications or storage of the product exists; and
3. No deviations from following recommended operating instructions, specifi-
cations, and maintenance schedules exist. (Read Operator Manual for use,
specifications, and maintenance instructions).
This warranty is the only warranty for the product and we disclaim all other war-
ranties. Any implied warranties will be limited in duration to the applicable warranty
period specified above. Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you. Your remedies are
solely and exclusively as stated above. We shall in no event be liable for incidental,
consequential, indirect or special damages. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to you. In no event, whether as a result of a breach of contract, warran-
ty, tort (including negligence) or otherwise, shall our liability exceed the price of the
product that has given rise to the claim or liability. Any liability connected with the use
of this product shall terminate upon the expiration of the warranty period specified
above. No employee or representative of any distributor or dealer is authorized to
make any change or modification to this warranty.
This warranty gives you specific legal rights, and you may also have other rights,
which vary from state to state.
Interchange Brands SGSW5016
Operator’s Manual (4/17/14)
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