Intermec 4630 User manual

Coax/Twinax
Interface Card
User’s Manual
Norand Mobile System Division
P/N 065099-002

IntermecCorporation
6001 36th Avenue West
P.O. Box 4280
Everett, WA 98203-9280
U.S. service and technical support: 1-800-755-5505
U.S. media supplies ordering information: 1-800-227-9947
Canadian service and technical support: 1-800-688-7043
Canadian media supplies ordering information: 1-800-268-6936
Outside U.S. and Canada: Contact your local Intermec service
supplier.
The information contained herein is proprietary and is provided solely
for the purpose of allowing customers to operate and/or service
Intermec manufactured equipment and is not to be released,
reproduced, or used for any other purpose without written permission
of Intermec.
Information and specifications in this manual are subject to change
without notice.
1997 by Intermec Corporation
All Rights Reserved
The word Intermec, the Intermec logo, JANUS, IRL, TRAKKER,
Antares, Duratherm, Precision Print, PrintSet, Virtual Wedge, and
CrossBar are either trademarks or registered trademarks of Intermec
Corporation.
Command Pass-Thruis a trademark of I-O Corporation. The
information in this manual is based on copyrighted material contained
in the I-O 4000 User’s Guide, published by I-O Corporation, Salt Lake
City, Utah.
Throughout this manual, trademarked names may be used. Rather
than put a trademark (or ) symbol in every occurrence of a
trademarked name, we state that we are using the names only in an
editorial fashion, and to the benefit of the trademark owner, with no
intention of infringement.

Contents
iii
Contents
Before You Begin vii
Warranty Information vii
Safety Summary vii
About This Manual viii
Coax Configuration
Using the Interface Card 1-3
Setting the Rotary Switch 1-4
Sending Commands to the Interface Card 1-5
Using a PC to Configure the Interface Card 1-6
Coax Command Listing 1-7
01: Buffer Size 1-8
07: Print Case 1-8
08: LU1 Language 1-9
34: Intervention Required (IR) Timeout 1-10
39: Ending Delimiter Characters 1-10
40: Beginning Delimiter Characters 1-11
41: Alternate Command Identifier 1-12
42: Buffer Hex Dump 1-12
45: SCS TRN Translate 1-13
55: Custom User Strings 1-13
60: Output Protocol 1-14
65: Character Set Selection 1-15
66: Output Port 1-15
70: Overwrite EBCDIC (SCS/LU1)
Translation Table 1-16
71: Overwrite DSC (LU3) Translation Table 1-16
72: Serial Out Baud Rate 1-17
73: Serial Out Word Length 1-17
1

4630 and 4830 Coax/Twinax Interface Card User’s Manual
iv
74: Serial Out Stop Bits 1-17
75: Serial Out Parity 1-18
98: Restore Factory Defaults, Print Self-Test, or
Restore Previously Defined Settings 1-18
99: Save Configuration in Nonvolatile Memory 1-18
Using the Advanced Features of the Interface Card 1-19
Command Pass-Thru 1-19
Custom User Strings 1-20
SCS Mode Transparent Data 1-20
Twinax Configuration
Configuring the Host 2-3
Using the Interface Card 2-3
Setting the Rotary Switch 2-4
Sending Commands to the Interface Card 2-6
Using a PC to Configure the Interface Card 2-7
Twinax Command Listing 2-8
00: Twinax Address 2-8
01: Alternate CPT Start Delimiter 2-9
02: Alternate CPT End Delimiter 2-9
04: User-Defined Strings 2-10
05: Host Language 2-11
17: Character Set 2-11
24: IBM Printer Emulation 2-12
42: Buffer Hex Dump 2-12
60: Output Protocol 2-13
66: Output Port 2-13
72: Serial Out Baud Rate 2-14
73: Serial Out Word Length 2-14
74: Serial Out Stop Bits 2-14
75: Serial Out Parity 2-15
2

Contents
v
98: Restore Factory Defaults, Print Self-Test, and
Restore Previously Defined Settings 2-15
99: Save Current Settings 2-16
Working With User-Defined Command Strings 2-16
Using Command Pass-Thru 2-17
Troubleshooting
Technical Support 3-3
Interface Self-Test 3-3
Buffer Hex Dump 3-4
Diagnostic Loopback 3-5
Twinax Self-Diagnostics 3-6
Common Problems 3-6
3

Before You Begin
vii
Before You Begin
This section introduces you to standard warranty provisions, safety
precautions, and sources of additional product information.
Warranty Information
To receive a copy of the standard warranty provision for this product,
contact your local Intermec support services organization. In the U.S.
call 1-800-755-5505, and in Canada call 1-800-688-7043. Otherwise,
contact your local Intermec sales organization.
Safety Summary
Your safety is extremely important. Read and follow all warnings and
cautions in this book before handling and operating Intermec
equipment.
Do not repair or adjust alone Do not repair or adjust energized
equipment alone under any circumstances. Someone capable of
providing first aid must always be present for your safety.
First aid Always obtain first aid or medical attention immediately
after an injury. Never neglect an injury, no matter how slight it seems.
Resuscitation Begin resuscitation immediately if someone is injured
and stops breathing. Any delay could result in death. To work on or
near high voltage, you should be familiar with approved industrial
first aid methods.
Energized equipment Never work on energized equipment unless
authorized by a responsible authority. Energized electrical equipment
is dangerous. Electrical shock from energized equipment can cause
death. If you must perform authorized emergency work on energized
equipment, be sure that you comply strictly with approved safety
regulations.

4630 and 4830 Coax/Twinax Interface Card User’s Manual
viii
About This Manual
This manual contains all of the information necessary to operate,
configure, and troubleshoot the 4630 and 4830 coax/twinax interface
card.
What You Will Find in This Manual
For Information On Refer To
Coax configuration Chapter 1, “Coax Configuration,” tells you
how configure the interface card to
communicate with a 3270-type host system
and how to use host download commands to
access the advanced features of the interface
card.
Twinax configuration Chapter 2, “Twinax Configuration,” tells you
how to configure the interface card to
connect to an AS/400 or System 3X host and
how to use host download commands to
access the advanced features of the interface
card.
Troubleshooting Chapter 3, “Troubleshooting,” instructs you
on how to clear error messages and to
troubleshoot programming and
configuration problems with the interface
card.
Other Intermec Documents
The following documents provide additional information about the
interface card and your bar code label printer.
Document Intermec P/N
4630 and 4830 Coax/Twinax Interface Card
Service Technician Instructions 065100-002
4630 and 4830 Bar Code Label Printers User’s Manual 063879
Data Communications Reference Manual 044737

Coax Configuration
1

Coax Configuration
1-3
1
The internal coax/twinax interface card provides the Intermec 4630 and
4830 printers with the ability to communicate with a 3270-type host system.
The interface card is easy to set up and has many advanced features.
Using the Interface Card
The coax/twinax interface card is intended for installation by
Intermec certified service personnel only. For more information about
installing and configuring the interface card, see the 4630 and 4830
Coax/Twinax Interface Card Service Technician Instructions (Intermec
P/N 065100-001).
The interface card has the following default settings:
• Serial port communications with printer:
Baud rate 19200
Word length 8 bits
Stop bit 1
Parity None
Protocol XON/XOFF
Note: The communication settings of your printer must match the
settings of the interface card (shown above) to establish communications
with the host.
• Code page 850 character set.
• Coax buffer size of 960 bytes.
• USA/Canada English host language.
If you need to change these settings or access the more advanced
features of the interface card, refer to the section, “Sending
Commands to the Interface Card,” described later in this chapter.
When the printer is turned on, the interface card checks for a proper 9-
pin host adapter cable to determine the mode of operation. If a cable
connection is not found, the interface card LED flashes until the
adapter cable is attached. When the coax interface is installed and
connected to the host system, the printer emulates a 3287, 3262, 3812-
1, 4028, 4214, or 4224 (non-IPDS) printer.

4630 and 4830 Coax/Twinax Interface Card User’s Manual
1-4
The interface card is designed to use generic protocol with the
Intermec 4630 or 4830 printer. In Generic mode, the interface card
does not pass on the LPI and CPI host commands to the printer.
Setting the Rotary Switch
The interface card has a rotary switch that is accessed from the back
panel of the printer. The switch has the following settings:
Positions 0 to 6 Reserved for the twinax cable address. In Coax mode,
these switch positions are not defined and function as if the switch is
set to position A.
Position 7 Performs a self-test of the interface card, prints a label with
the self-test results, and then goes online with the host. This setting
takes effect the next time the printer is turned on.
Position 8 Restores the default settings of the interface card and then
prints a label showing the default values. This setting takes effect the
next time the printer is turned on.
Position 9 Activates Buffer Hex Dump mode. In this mode, data
received by the printer is printed as ASCII control characters and in
hexadecimal notation. This mode stays active until another switch
position is selected (position A is recommended).
Note: To print labels in Buffer Hex Dump mode, the printer must be in Data
Line Print mode .
Position A Provides normal operation of the interface card using the
settings that are stored in saved memory.
Positions B and C Reserved for future use.
Position D Activates a configuration mode where data cannot be sent
to the printer. Use this selection to configure the interface card without
printing labels.
Position E Reserved for Twinax Diagnostics mode and does not
function in Coax mode.
Position F Activates a coax diagnostic fast loopback test. This test is
designed for use with an oscilloscope to evaluate board performance.
Disconnect the coax host cable from the coax interface adapter before
turning on the printer to run this test.

Coax Configuration
1-5
1
Sending Commands to the Interface Card
You can download commands from the host to configure the interface
card and to access advanced features. The commands take effect
immediately and stay in active memory when the file or screen print is
received by the printer.
For example, to change the LU1 language to French you would send
the following command:
&%Z08,11
where:
&% is the Command Pass-Thru delimiter.
Zindicates a host download command.
08 is the command number (LU1 Language).
,is the se
p
arator between the command number and the
command setting.
11 is the command settin
g
(French).
Multiple commands may be chained together using a slash (/) or a
backslash (\) to separate the commands. For example, to set the coax
buffer size to 1920 bytes (Z01,2), save the setting (Z99,0), and then
print a test label with the configuration settings (Z98,1), you would
enter:
&%Z01,2\Z99,0\Z98,1
Note: If any part of the command syntax is incorrect, the interface ignores
the command and the printer prints from the point of the syntax error.

4630 and 4830 Coax/Twinax Interface Card User’s Manual
1-6
Using a PC to Configure the Interface Card
If you are at a remote site and do not have access to a host terminal,
you can use a PC or other ASCII device to download commands to the
interface card. Commands such as restore factory defaults or save the
configuration, must be placed at the end of a command sequence since
the interface card does not hold incoming data.
To communicate with the card, you must build a custom serial cable.
The cable requires a 9-socket connector for the interface card and a 25-
socket connector for the PC or ASCII device serial port.
The 9-socket connector has the following connections:
1, 2, 6 Ground
8Data in
The cable pin assignments are:
9-socket Connector 25-socket Connector
1, 2, 6----------------------------7
8----------------------------------2
Connect 5, 6, 8, and 20 to the connector.
To configure the interface card from a PC
1. Connect the custom serial cable to the 9-pin interface card
connector and to the 25-pin PC serial port connector.
Use the following protocol to send data to the interface card:
9600, N, 8, 1, no handshake.
2. Create an ASCII text file with the commands you want to send to
the interface card.
3. Copy the ASCII file to the interface card. From a PC, you can use
the DOS Copy comand.

Coax Configuration
1-7
1
For example, to set the interface card to the default coax configuration,
you would enter the following command line in a text file and then
copy the file to the interface card:
&%Z98,0
Coax Command Listing
The coax commands you can use with the interface card are listed
below.
Host Download Command Command Number
Alternate Command Identifier 41
Buffer Hex Dump 42
Buffer Size 01
Character Set Selection 65
CPT Beginning Delimiter Characters 40
CPT Ending Delimiter Characters 39
Custom User Strings 55
Intervention Required (IR) Timeout 34
LU1 Language 08
Output Protocol 60
Output Port 66
Overwrite DSC (LU3) Translation Table 71
Overwrite EBCDIC (SCS/LU1) Translation Table 70
Print Case 07
Restore Factory Defaults, Print Self-Test, or Restore
Previously Defined Settings 98
Save Configuration in Nonvolatile Memory 99
SCS TRN Translate 45
Serial Out Baud Rate 72
Serial Out Stop Bits 74
Serial Out Word Length 73
Serial Out Parity 75

4630 and 4830 Coax/Twinax Interface Card User’s Manual
1-8
01: Buffer Size
Purpose: Selects the default logical buffer size.
Syntax: Z01,n
n=
1 960 characters
2 1920 characters
3 2560 characters
4 3440 characters
5 3564 characters (default)
Example: &%Z01,3
Sets the logical buffer size to 2560 characters.
Notes: This command, along with command 99, changes the
logical buffer size selection in the nonvolitile memory
of the interface. The logical buffer size is only
reported to the host the next time the unit is turned
on. The physical buffer size is permanently set at 4K.
07: Print Case
Purpose: Selects the default print case.
Syntax: Z07,n
n=
0 Mono case
1 Dual case (default)
Example: &%Z07,0
Sets the print case to mono.
Notes: This default only affects LU3 printing.

Coax Configuration
1-9
1
08: LU1 Language
Purpose: Selects the default LU1 language.
Syntax: Z08,n
n=
01 English (U.S.) EBCDIC (default)
03 Austrian/German
04 Belgian
05 Brazilian
06 Canadian (French)
07 Danish/Norwegian
08 Danish/Norwegian (alt.)
09 Finnish/Swedish
10 Finnish/Swedish (alt.)
11 French
12 French (alt.—same as 11)
13 Austrian/German (alt.—same as 3)
14 International Set 5
15 Italian
16 Japanese (English)
19 Spanish
20 Spanish (alt.)
21 Spanish Speaking
22 English (U.K.)
23 Norwegian (same as 07)
24 Swedish (same as 09)
25 EBCDIC (alt.—same as 01)
26 Norwegian (alt.—same as 08)
27 Swedish (alt.—same as 10)
28 Portuguese
29 Canadian (Bilingual—same as 06)
30 French AZERTY (105 character—same
as 11)
31 Swiss German (same as 14)
32 Swiss French (same as 14)
Example: &%Z08,04
Sets LU1 language to Belgian.

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1-10
Notes: This command, along with command 99, changes the
default LU1 language setting in the permanent
memory of the interface.
The command value should match the language
number used in IBM CU configuration sequence
number 121.
34: Intervention Required (IR) Timeout
Purpose: Sets the time interval between a printer error and
sending an IR signal to the host.
Syntax: Z34,n
n=
000 Never send IR
001 to 255 Send IR after ntimes 5 seconds
120 Send IR after ten minutes (default)
Example: &%Z34,036
Sets IR time interval to 3 minutes
(5 seconds. x 36 = 180 seconds = 3 minutes)
39: Ending Delimiter Characters
Purpose: Specifies one or two characters to be used as the
ending delimiter for Command Pass-Thru (CPT).
Syntax: Z39,xy
xThe ASCII hexadecimal value of the first
delimiter character.
yThe ASCII hexadecimal value of the
second delimiter character.
Example: &%Z39,253F
Specifies %? as the alternate ending delimiter
characters (% is 25 hex and ? is 3F hex).

Coax Configuration
1-11
1
Notes: If an ending delimiter is not selected, the delimiter
selected with command 40 will be the default.
If command 39 and command 40 are both entered,
command 39 must be sent after command 40 to be
active.
One delimiter character can be specified by entering
00 for the second character. For example, &%Z39,2500
selects % as the delimiter.
A hex code that starts with 00 is invalid.
40: Beginning Delimiter Characters
Purpose: Specifies one or two characters as the beginning
delimiter for Command Pass-Thru (CPT).
Syntax: Z40,xy
xthe ASCII hexadecimal value of the first
beginning delimiter character.
ythe ASCII hexadecimal value of the second
beginning delimiter character.
Example: &%Z40,253F
Specifies %? as the beginning delimiter characters (%
is 25 hex and ? is 3F hex).
Notes: The new character(s) replace &% in front of the Z
when sending commands to the interface card.
The default beginning delimiter (&%) is no longer
active when you use this command to change it.
One delimiter character can be specified by entering
00 for the second character. For example, &%Z40,2500
selects % as the beginning delimiter.
A hex code that starts with 00 is invalid.
If you do not select an ending delimiter with
Command 39, the delimiter selected with this
command is used as the default ending delimiter.

4630 and 4830 Coax/Twinax Interface Card User’s Manual
1-12
41: Alternate Command Identifier
Purpose: Specifies a character (in addition to Z) for the
command identifier that follows the delimiter.
Syntax: Z41,x
xHex code of the alternate command ID
character. A hex code of 00 deletes the
previously selected alternate character.
Example: &%Z41,59
Specifies Y (59 hex) as an alternate command
identifier.
Note: You cannot select the following characters as
command identifiers: 0 to 9, A to L, P, or U
42: Buffer Hex Dump
Purpose: Activates Buffer Hex Dump mode. In this mode, data
received by the printer is printed as ASCII control
characters and in hexadecimal notation. This mode
stays active until the interface card receives the stop
command or the printer is turned off.
Syntax: Z42,n
n =
0 No action taken (default)
1 Start buffer hex dump
2 Stop buffer hex dump
Example: &%Z42,1
Starts buffer hex dump printing.
&%Z42,2
Stops buffer hex dump printing.
Notes: To print labels in Buffer Hex Dump mode, the printer
must be in Data Line Print mode.
Hex printing starts with the buffer after the start
command has been received by the printer and stops
with the buffer after the stop command has been
received.