Invacare XPO100 User manual

Service Manual
DEALER: Keep this manual. The procedures in this manual MUST be
performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
XPO2™
Portable Oxygen
Concentrator
Models XPO100, XPO100B, XPO100B-EU, XPO100B-UK
and XPO100B-AU

XPO2™ 2Part No 1150748
 WARNING
DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL
EQUIPMENT WITHOUT FIRST COMPLETELY READING AND
UNDERSTANDING THESE INSTRUCTIONS AND ANY ADDITIONAL
INSTRUCTIONAL MATERIAL SUCH AS OWNER’S MANUALS, SERVICE
MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS
PRODUCT OR OPTIONAL EQUIPMENT. IF YOU ARE UNABLE TO
UNDERSTAND THE WARNINGS, CAUTIONS OR INSTRUCTIONS,
CONTACT A HEALTHCARE PROFESSIONAL, DEALER OR TECHNICAL
PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT -
OTHERWISE, INJURY OR DAMAGE MAY OCCUR.
 ACCESSORIES WARNING
INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND
MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE
ACCESSORIES. ACCESSORIES DESIGNED BY OTHER
MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND ARE
NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS.
NOTE:Updatedversionsofthismanualcanbefoundatwww.invacare.com.

TABLE OF CONTENTS
Part No 1150748 3XPO2™
TABLE OF CONTENTS
SPECIAL NOTES ................................................................................ 4
TYPICAL PRODUCT PARAMETERS .................................................... 5
Regulatory Listing .......................................................................................................................................6
SECTION 1—IMPORTANT SAFEGUARDS ............................................ 7
Operating Information...............................................................................................................................7
To Reduce The Risk Of Burns, Electrocution, Fire Or Injury To Persons...................................7
Radio Frequency Interference .................................................................................................................8
SECTION 2—COMPONENT REPLACEMENT ......................................... 9
Replacing the Gross Particle Filter or Filter Cover............................................................................9
Accessing XPO2..........................................................................................................................................9
Replacing the Inlet Filter .........................................................................................................................11
Replacing the Battery...............................................................................................................................12
Re-assembling the XPO2........................................................................................................................13
Replacement Parts....................................................................................................................................13
SECTION 3—CHECKING O2PURITY ................................................. 14
SECTION 4—TROUBLESHOOTING AND MAINTENANCE ................... 15
Troubleshooting........................................................................................................................................15
Error Codes...............................................................................................................................................16
Preventive Maintenance Record ...........................................................................................................18
Function Test.............................................................................................................................................19
LIMITED WARRANTY ..................................................................... 20

SPECIAL NOTES
XPO2™ 4Part No 1150748
SPECIAL NOTES
Signalwordsareusedinthismanualandapplytohazardsorunsafepracticeswhich
couldresultinpersonalinjuryorpropertydamage.Refertothefollowingtablefor
definitionsofthesignalwords.
NOTICE
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
 DANGER
DONOTSMOKEwhileusingthisdevice.Keepallmatches,litcigarettes,candlesor
othersourcesofignitionoutoftheroominwhichthisproductislocatedandaway
fromwhereoxygenisbeingdelivered.
NOSMOKINGsignsshouldbeprominentlydisplayed.Textilesandothermaterials
thatnormallywouldnotburnareeasilyignitedandburnwithgreatintensityin
oxygenenrichedair.Failuretoobservethiswarningcanresultinseverefire,property
damageandcausephysicalinjuryordeath.
CAUTION
“Caution:Federallawrestrictsthisdevicetosaleorrentalbyoronorderofaphysician,
oranyotherpractitionerlicensedbythelawoftheStateinwhichhe/shepracticestouse
orordertheuseofthisdevice.”
SIGNAL WORD MEANING
DANGER
Danger indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
injury.
WARNING
Warning indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION
Caution indicates a potentially hazardous situation
which, if not avoided, may result in property
damage or minor injury or both.

TYPICAL PRODUCT PARAMETERS
Part No 1150748 5XPO2™
TYPICAL PRODUCT PARAMETERS
Direct Current
Type BF equipment
Attention - Consider Accompanying Documents
DO NOT smoke
Class II, Double Insulation
Power On/Off
DO NOT dispose of in household waste
Recycle
DO NOT use oil or grease
Keep dry
IPX1 Protected against dripping water
Electrical Requirements: AC Power Supply: 100-240 VAC 50/60 Hertz
DC Power Supply: 11-16 VDC
Rated Current Input: 1.0 amps at 120 VAC
3.3 amps at 18 VDC
Sound Level @ setting 2: < 45dBA weighted
Altitude: Up to 10,000 ft (3046 m) above sea level
Oxygen Concentration:*
*Based on an atmospheric pressure of 14.7 psi
(101 kPa) at 70°F (21°C)
87% to 95.6%, after initial warm-up period (approximately 5
minutes)
Oxygen Flow: Pulse flow delivery. Bolus Volume Ranges From 300 - 840cc
settings 1 to 5.
Dimensions: 10” high x 7” wide x 4” deep (25.4 cm high x 17.8 cm wide x 10.2
cm deep)
Weight: 6.0 lbs (2.72 kg); 1.3 lbs (0.68 kg) for supplemental battery

TYPICAL PRODUCT PARAMETERS
XPO2™ 6Part No 1150748
Regulatory Listing
Battery Duration (times are approximate): Setting 1 = 3.5 hours
Setting 2 = 2.5 hours
Setting 3 = 2.0 hours
Setting 4 = 1.5 hours
Setting 5 = 1.0 hours
Battery Recharge Time:
NOTE:Rechargetimeincreasesifbatteryis
chargingwhileunitisrunning.
4 hours
Humidity Operating Humidity: 15% to 60% non condensing
Storage Humidity: up to 95% non condensing
Temperature Range:
(All power sources)
Operating temperature: 41°F to 95°F (5°C to 35°C)
Storage temperature: -2°F to 140°F (-20°C to 60°C)
Extended Temperature Range:
(Using AC or DC adapters)
Operating Temperature:
95°F to 104°F (35°C to 40°C)
Continuous use - all settings
Extended Temperature Range
(Using Internal Battery)
Operating Temperature:
95°F to 104°F (35°C to 40°C)
Continuous use - settings 1, 2 and 3
45 minutes (max) - setting 4
30 minutes (max) - setting 5
ETL certified complying with: EN 55011:1998
CISPR 11: 2003
IEC 60601-1; 2nd ed. 2005
IEC 60601-1-2; 2.1 ed.
IEC 61000-3-2:2005
IEC 61000-3-3:2005
UL 60601-1, 1st ed.
CSA 601.1 M90

SECTION 1—IMPORTANT SAFEGUARDS
Part No 1150748 7XPO2™
SECTION 1—IMPORTANT
SAFEGUARDS
Inordertoensurethesafeinstallation,assemblyandoperationoftheXPO2Portable
ConcentratortheseinstructionsMUSTbefollowed.
 WARNING
SECTION1‐IMPORTANTSAFEGUARDScontainsimportantinformationforthesafe
operationanduseofthisproduct.
Operating Information
 DANGER
Aspontaneousandviolentignitionmayoccurifoil,grease,greasysubstances,or
petroleumbasedproductscomeincontactwithoxygenunderpressure.These
substancesMUSTbekeptawayfromtheXPO2portableconcentrator,tubingand
connections,andallotheroxygenequipment.DONOTuseanylubricantsunless
recommendedbyInvacare.
To Reduce The Risk Of Burns, Electrocution, Fire Or
Injury To Persons
DONOTcomeincontactwiththeconcentratorwhilewet.
DONOTplaceorstoreproductwhereitcandropintowaterorotherliquid.
DONOTreachforproductthathasfallenintowater.UnplugIMMEDIATELY.
Avoidcreationofanysparknearmedicaloxygenequipment.Thisincludessparks
fromstaticelectricitycreatedbyanytypeoffriction.
NEVERdroporinsertanyobjectorliquidintoanyopening.
Foroptimumperformance,InvacarerecommendsthateachconcentratorbeOn,inauto‐
pulsemode,andrunningforaminimumof5minutes.Shorterperiodsofoperationmay
reducemaximumproductlife.RefertoCheckingO2Purityonpage 14forauto‐pulse
mode.
AproductshouldNEVERbeleftunattendedwhenpluggedin.MakesureXPO2isOff
whennotinuse.
TheXPO2MUSTbeusedinanuprightposition.
DONOTconnecttheconcentratorinparallelorserieswithotheroxygenconcentratorsor
oxygentherapydevices.

SECTION 1—IMPORTANT SAFEGUARDS
XPO2™ 8Part No 1150748
Radio Frequency Interference
ThisequipmenthasbeentestedandfoundtocomplywithEMClimitsspecifiedbyIEC/
EN60601‐1‐2.Theselimitsaredesignedtoprovideareasonableprotectionagainst
electromagneticinterferenceinatypicalmedicalinstallation.
Otherdevicesmayexperienceinterferencefromeventhelowlevelsofelectromagnetic
emissionspermittedbytheabovestandards.TodetermineiftheemissionsfromtheXPO2
arecausingtheinterference,turntheXPO2Off.Iftheinterferencewiththeotherdevice(s)
stops,thentheXPO2iscausingtheinterference.Insuchrarecases,interferencemaybe
reducedorcorrectedbyoneofthefollowingmeasures:
•Reposition,relocate,orincreasetheseparationbetweentheequipment.
• Connecttheequipmentintoanoutletonacircuitdifferentfromthattowhichthe
otherdevice(s)isconnected.

SECTION 2—COMPONENT REPLACEMENT
Part No 1150748 9XPO2™
SECTION 2—COMPONENT
REPLACEMENT
CAUTION
Ensurenottodamageribboncablewhenremovingorinstallingfrontcover.
DONOTuseMethylEthylKetone(MEK).Thiswilldamagetheplastic.
Replacing the Gross Particle Filter or Filter Cover
NOTE:Forthisprocedure,referto
FIGURE 2.1.
NOTE:Thegrossparticlefiltershouldbe
cleanedorreplacedaccordingtothePreventive
MaintenanceRecordonpage 18.
1. Liftfiltercoverslightlyandpulldown
toremovetabsfromthegrooves.
2. Liftoutthefilterfromthefiltercover.
3. Useavacuumcleanerorwashwitha
mildliquiddishdetergent(suchas
Dawn™)andwater.Rinsethoroughly.
4. Thoroughlydrythefilterandinspect
forfraying,crumbling,tearsandholes.
5. Replacefiltercoverand/orfilter.
6. Reinstallthefiltercoverbyplacingthe
tabsintheslotsandengagingthe
magnet.
NOTE:Use only Invacare gross particle filter.
L
FIGURE 2.1 Replacing the Gross Particle
Filter or Filter Cover
Accessing XPO2
 WARNING
WhenaccessingtheXPO2rememberthatbatterypowerisstillbeingappliedtothe
internal(PCB)printedcircuitboard.CareMUSTbetakentominimizecontactwiththe
PCB.DONOTuseanykindoftool(screwdriver,pliers,etc.)whenworkingonthe
internalstructure,otherwise,injuryand/ordamagemayoccur.Batterypowerremainson
thePCBaslongasthebatteryconnectionismadetothePCB.
NOTE:Forthisprocedure,refertoFIGURE 2.2andFIGURE 2.3onpage 10.
Cover
Filter
Magnet Cover
Tabs
Magnet
Grooves
Filter
Cover

SECTION 2—COMPONENT REPLACEMENT
XPO2™ 10 Part No 1150748
1. RemovelabelfromthetopoftheXPO2(FIGURE 2.2).
NOTE:ThislabeladherestothefrontandrearsectionsoftheXPO2.ThislabelMUSTberemoved
toseparatethetwosections.
FIGURE 2.2 Remove/Install label
2. PositiontheXPO2sothatthebackpanellabelisfacingup(Detail“A ” inFIGURE 2.3).
3. RemovethefourmountingscrewsfromthebackoftheXPO2usingaT15Torx®
screwdriver(Detail“A ” inFIGURE 2.3).
FIGURE 2.3 Removing the Front Cover
Label
XPO2
Mounting Screws
Mounting Screws
Ribbon Cable
Front Cover
DETAIL “A” DETAIL “B”
Back Panel Label
Tubing
Inlet Filter
DETAIL “C”
Front Cover
Ribbon Cable
PC Board