Invacare Scorpius Series User manual

Invacare® Scorpius® Series
Scorpius, Scorpius-A
Scooter
Service Manual

Scorpius Service Manual
1654773~A 2
Scorpius
This product has passed certifications of CE, GMP Taiwan. ISO9001and ISO13485.
In case of any discrepancy between the illustrations and accessories in this manual and the actual vehicle, the
actual vehicle shall prevail.
CTM reserves the right to design and modify this scooter.

Scorpius Service Manual
1654773~A 3
Contents
1 Repair Items..............................................................................................................................5
1.1 Preparations for Repairs.....................................................................................................5
1.2 Service Manual Reading Instructions..................................................................................5
1.3 Torque Limit Conversion Chart...........................................................................................6
1.4 Description of Failure..........................................................................................................6
1.5 Folding/ Unfolding Errors....................................................................................................8
1.6 Self-Diagnostic Warning Light.............................................................................................9
1.7 Battery Indicator Instructions ............................................................................................10
1.8 Battery circuit diagram......................................................................................................11
1.9 Basic Maintenance Instructions ........................................................................................11
1.10 Maintenance Recommendation ........................................................................................11
1.11 Storage.............................................................................................................................11
1.12 Lithium Battery Storage ....................................................................................................11
1.13 Scooter Information Label.................................................................................................12
1.14 Repair Items.....................................................................................................................12
2 Service Procedures .................................................................................................................13
2.1 SERVICE-01 Steering Shroud Repair...............................................................................13
SERVICE-01-1 Top Control Panel Repair................................................................................14
2.1.1 SERVICE-01-2 Buzzer Repair...................................................................................15
2.1.2 SERVICE-01-3 Starter VR Repair..............................................................................16
2.1.3 SERVICE-01-4 Metal Power Switch Repair...............................................................17
2.1.4 SERVICE-01-5 RF Key Setting..................................................................................17
2.1.5 SERVICE-01-6 Steering Head Charger Socket Repair..............................................18
2.2 SERVICE-02 Steering Bar Repair.....................................................................................19
2.2.1 SERVICE-02-1 Main Cable Repair............................................................................20
2.3 SERVICE-03 Headlight Shroud Repair.............................................................................21
2.3.1 SERVICE-03-1 Headlight Repair...............................................................................22
2.4 SERVICE-04 Front Wheel Repair.....................................................................................23
2.5 SERVICE-05 Rear Wheel Repair......................................................................................24
2.6 SERVICE-06 Battery Pack Repair....................................................................................25
2.6.1 SERVICE-06-1 Battery Pack - Charger Socket Repair ..............................................27
2.6.2 SERVICE-06-2 Battery Pack - Power Socket Repair.................................................27
2.6.3 SERVICE-06-3 Battery Pack - Battery Removal........................................................28
2.6.4 SERVICE-06-4 Charger Repair .................................................................................29
2.7 SERVICE-07 Seat Repair.................................................................................................30
2.7.1 SERVICE-07-1 Seat Spring Repair............................................................................31
2.8 SERVICE-08 Seat Bar Mechanism Repair .......................................................................32
2.8.1 SERVICE-08-1 Seat Base Repair..............................................................................32
2.8.2 SERVICE-08-2 Seat Base Spring Repair...................................................................33
2.8.3 SERVICE-08-3 Seat Locking Pin Repair....................................................................33
2.9 SERVICE-09 Front Lower Shroud Repair.........................................................................34

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2.10 SERVICE-10 Front Top Shroud Repair.............................................................................35
2.10.1 SERVICE-10-1 Front Top Shroud - Side Shroud Repair............................................35
2.10.2 SERVICE-10-2 Footplate Shroud Replacement.........................................................36
2.11 SERVICE-11 Rear Top Shroud Repair.............................................................................37
2.11.1 SERVICE-11-1 DR Controller Repair.........................................................................39
2.11.2 SERVICE-11-2 Taillight Repair..................................................................................40
2.11.3 SERVICE-11-3 Power Socket Repair ........................................................................41
2.11.4 SERVICE-11-4 Rear Fender Repair..........................................................................43
2.11.5 SERVICE-11-5 Folding/ Unfolding Board Repair.......................................................43
2.12 SERVICE-12 Rear Lower Shroud Repair..........................................................................44
2.12.1 SERVICE-12-1 Micro Switch Repair..........................................................................46
2.12.2 SERVICE-12-2 Remote Control Board Repair...........................................................46
2.12.3 SERVICE-12-3 Supporting Wheel Repair..................................................................49
2.13 SERVICE-13 Frame Repair..............................................................................................50
2.13.1 SERVICE-13-1 Solenoid Valve Repair.......................................................................52
2.13.2 SERVICE-13-2 Folding Unit Repair (Manual Only)....................................................53
2.13.3 SERVICE-13-3 Sliding Track Repair..........................................................................54
2.13.4 SERVICE-13-4 Motor Repair.....................................................................................55
2.13.5 SERVICE-13-5 Electromagnetic Brake Repair...........................................................55
2.13.6 SERVICE-13-6 Sliding Base Repair ..........................................................................56
2.13.7 SERVICE-13-7 Linear Actuator Repair (Automatic Version Only)..............................57
2.13.8 SERVICE-13-8 Gas Spring Repair (Manual Version Only) ........................................57

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1 Repair Items
1.1 Preparations for Repairs
•Please read this service manual carefully before attempting any repairs. Make sure you have
identified the cause of the failure before you start.
•Before starting to work on the scooter remove the battery to avoid electric shock or damage to
components of the electrical system.
•This service manual has been prepared for the automatic version of the scooter. However, it can be
used when making repairs to the manual version. Some special repair procedures are marked as
being “manual version only”.
•Some repair procedures are relatively complicated and may need the operation of two persons.
•Please refer to the torque specifications when you use electric, pneumatic, or even manual tools to
tighten bolts, screws and nuts, to prevent damage to scooter parts.
•The drawings and diagrams in the manual may be slightly different from the appearance of the actual
scooter. However, the repair procedures remain the same.
•After disassembling make sure the parts are set aside carefully to avoid losing any of them.
•When old parts are replaced with new ones, the screws, washers, pads or auxiliary fixation parts are
not provided with the news parts. It may be necessary to use original parts when reassembling the
scooter. However, if any screw, washer or other part should appear to be worn, corroded, or
damaged, it should be replaced.
•When reassembling the scooter, please make sure to reassemble it in the proper order. Make sure all
the parts are secure and the scooter is in a good roadworthy condition to avoid accidents or injury to
riders or others.
•After the repair and reassembly has been completed, a test drive should be done to check that the
fault has been eliminated and that the scooter functions properly.
•The following is a list of tools necessary for this work: For details of tool specifications, please refer to
the instructions provided in the repair steps.
The Service manual
Flathead
screwdrivers
Socket tool set
Diagonal pliers
Cross screwdrivers
Adjustable wrench
Lineman’s pliers
Allen keys or drivers
Brush
Rubber hammer
1.2 Service Manual Reading Instructions
•Please follow all the steps in the order they appear
Step 1 → Step 2 as shown in the illustrations.
•Please refer to the pictures for instructions and details.
The pictures appear on the right and include detailed
descriptions of the procedures to be followed.
•Operation step code
•Key location indication
•Arrow direction indication
•Detailed item code
•Tools needed
•Torque limits
•Indication for notes
(This drawing is for illustration only)
18+-2kgf-cm

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Caution
If these instructions are not
followed carefully the result
could be damage to the scooter,
or even personal injury.
Recommendation
Frequent reference to the manual
during the repairs will facilitate the
operation.
1.3 Torque Limit Conversion Chart
You can use this chart as an orientation to find the correct torque.
kgf*cm
Nm
15
1.5
50
4.9
60
5.9
70
6.9
100
9.8
150
14.7
200
19.6
250
24.5
1.4 Description of Failure
Parts Involved
Nature of Failure
Chapter Reference and Troubleshooting
Method
Buzzer
Buzzer function fault
SERVICE-1-2
Buzzer repair
Control Panel
Panel light controls abnormal
SERVICE-1-1
Top control panel repair
Failure lamp comes on
Refer to "Self-Diagnostic Warning Light" on
the next page
Headlight/ Taillight
Headlight failure
SERVICE-3-1
Headlight repair
Taillight failure
SERVICE-11-2
Taillight repair
N-D lever
N-D lever abnormal, does not work, or is
jammed
SERVICE-13-5
Electromagnetic brake
repair
Throttle
Scooter forwards or backwards travel
abnormal
SERVICE-1-3
Starter VR repair
Electromagnetic brakes failure
SERVICE-11-1
DR controller repair
Battery pack
Battery pack has been damaged
SERVICE-6
Battery pack repair
Battery pack does not charge
SERVICE-6-1
Battery pack - Charger
socket repair
Battery pack power connection failure
SERVICE-6-2
Battery pack - power
socket repair
Lithium battery ← Conversion → Lead-acid
battery
SERVICE-6-3
Battery pack –battery
removal
Remote controller
Remote control faulty or lost
SERVICE-12-2
Remote control board
repair
RF key
Sensor abnormal or lost
SERVICE-1-5
RF key setting
Speed regulator
button
Speed regulator does not work
SERVICE-1-1
Top control panel repair
Tire
Crack/ deformation/ yellowing or puncture
Tire tread depth less than 0.5 mm
SERVICE-4
SERVICE-5
Front wheel repair
Rear wheel repair
Tire wobbles or is unstable
Motor
Motor action abnormal or makes noisy
sound
SERVICE-13-4
Motor repair

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Seat
Seat damage repair or seat replacement
SERVICE-7
Seat repair
Seat has become loose
SERVICE-8-3
Seat locking pin repair
Seat spring action abnormal
SERVICE-8-2
Seat base spring repair
Steering bar
Height adjustment problem
SERVICE-2
Steering bar repair
Rear fender
Rear fender damaged or makes an unusual
sound
SERVICE-11-4
Rear fender repair
Shroud
Damage to the exterior plastic shroud
SERVICE-1
Steering shroud repair
SERVICE-9
Front lower shroud repair
SERVICE-10
Front top shroud repair
SERVICE-11
Rear top shroud repair
SERVICE-12
Rear lower shroud repair
Frame
Frame has been deformed or broken
SERVICE-13
Frame repair

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1.5 Folding/ Unfolding Errors
Number
Description
What to do
1
Power On
Turn off the main power switch
2
Battery Low
Charge the battery immediately
3
Seat springs fall off
Refer to SERVICE-07-1 Seat Spring Repair
4
Seatback is not flipped down
Flip down the seatback and restart the folding/ unfolding
procedure.
5
Scooter is not on flat ground
Scooter cannot be folding/ unfolding if it’s not placed (lay
down) on a flat ground. Please place the scooter on a
flat ground and restart the folding/ unfolding procedure.
6
Foreign object on footplate.
Check and remove the object on the footplate and
restart the folding / unfolding procedure.
7
Optional accessories interference
Remove obstructions such as handrails or baggage etc.
8
Folding/ unfolding light indicator on
scooter is not in orange (enter sleep
mode)
Action:
1. Please wake up the folding/
unfolding function (see figure on
the right)
2. SERVICE-11-5 Folding/ Unfolding Board Repair.
9
Tapping error on the folding/ unfolding
buttons
If the “Folding button” is pressed when the scooter has
already been folded it will fold further. Press
“Unfolding button” again and do this until the scooter
has been fully expanded.
10
Scooter folds incorrectly
Possible Solution:
1. SERVICE-13-1 Solenoid Valve Repair
SERVICE-13-2 Folding Unit Repair (Manual Only)
2. SERVICE-13-3 Sliding Track RepairSERVICE-13-7
Linear Actuator Repair
3. SERVICE-13-8 Gas Spring Repair (Manual Version
Only)
4. SERVICE-13 Frame Repair
5. SERVICE-13-6 Sliding Base Repair
11
Scooter anti-tipping angle is too great
Scooter has anti-tipping protection. Please place it on
flat ground to correct the problem.
12
Remote control inactive
Solution:
1. Battery needs to be replaced.
2. Refer to SERVICE-12-2 Remote Control Board
Repair.
13
Folding/ unfolding button inactive.
Refer to SERVICE-11-5 Folding/ Unfolding Board
Repair.

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1.6 Self-Diagnostic Warning Light
When the main power switch is turned on, the self-diagnostic warning light will flash if there be any
malfunction or failure.
Automatic Version: self-diagnostic warning light,
shared with the battery indicator.
Normal: remains on, as does the battery power
indicator.
Failure: flashes according to the nature of the
failure, see the table below.
Manual Version: self-diagnostic warning light,
shared with the main power light.
Normal: constant green light.
Failure: flashes according to the nature of failure,
see the table below.
Number of
Flashes
Possible Cause
Handling Method
1
Battery Low
The batteries are running low.
•Recharge the batteries.
2
Low Battery Fault
The batteries have run out of charge.
•Recharge the batteries.
•Check the battery and associated connections
and wiring.
3
High Battery Fault
Handling method:
1. Disconnect the battery pack and check the
battery condition.
2. SERVICE-6 Battery Pack Repair.
4
Current limit time-out or controller
overheat
Do not drive up steep slopes or overload the scooter.
5
N-D lever not set to D-position
Switch to D (drive) position. Turn off the power and
turn on again.
Electromagnetic brake failure
SERVICE-13-5 Electromagnetic Brake Repair.
6
The throttle is not in Neutral or the
folding/ unfolding procedure is
uncompleted.
Solution:
Repeat the folding or unfolding procedure.
SERVICE-1-3 Starter VR Repair.
The folding/ unfolding procedure is
uncompleted
Repeat the folding or unfolding procedure.
Scooter battery is being charged
Turn off the main power and disconnect the charger.
Micro switch failure
SERVICE-12-1 Micro Switch Repair.
7
Speed pot
SERVICE-1 Steering Shroud Repair.
8
Motor or relevant circuit failure
Solution:
SERVICE-11-1 DR Controller Repair
SERVICE-13-4 Motor Repair
9
Main cable, controller failure or
controller temperature too high
Solution:
SERVICE-11-1 DR Controller Repair
SERVICE-2-1 Main Cable Repair

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1.7 Battery Indicator Instructions
After turning on the main power switch, the scooter battery indicator should be checked:
Silicon Button Panel - Battery Indicator
(Total 5 LED lights)
Number
of lights
Lead-acid
battery
Lithium
battery
Remarks
LED –
5 lights
≥ 24.6 V
≥ 27.4 V
LED –
4 lights
< 24.6 V
< 27.4 V
LED –
3 lights
< 24.1 V
< 24.1V
Battery power may be
insufficient for folding or
unfolding
LED –
2 lights
< 23.7 V
< 23.7 V
LED –
1 light
< 23.4 V
< 23.4 V
Riding is not
recommended, and
battery should be charged
immediately
Touch Panel-Battery Indicator
(Total 6 LED lights)
Number
of lights
Lead-acid
battery
Lithium
battery
Remarks
LED –
6 lights
≥27.4 V
≥ 27.4 V
LED –
5 lights
< 26.6 V
< 26.6 V
LED –
4 lights
< 25.7 V
< 25.7 V
LED –
3 lights
< 24.8 V
< 24.8 V
Battery may be insufficient
for folding / unfolding
LED –
2 lights
< 24.0 V
< 24.0 V
Riding is not
recommended, and
battery should be charged
immediately
LED –
1 light
Constantly lit up
Self-Diagnostic Warning
Light

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1.8 Battery circuit diagram
1.9 Basic Maintenance Instructions
Periodic maintenance of the scooter can prolong its life. This is particularly important after a rainy day, or
when humidity is high.
1.10 Maintenance Recommendation
Seat: Clean with soap water and do not sit until the seat dried out.
Frame: Please use clean water and a wet cloth for cleaning.
Shroud: Use clean water and a wet cloth for wiping and cleaning. Wax can be used for protection after it has
dried.
Caution: Spraying or washing the entire scooter may cause damage and must not be done.
1.11 Storage
•Do not park the scooter in direct sunlight or in the rain or snow. Avoid leaving it in a humid place for any
length of time.
•When it is necessary to park the scooter in a place where it can be subject to moisture or extreme
weather, take the battery out and keep it in a suitable dry place.
•When parking, ensure the seat is secured, the N-D lever set to D-position, and the power switch is “Off”.
•Before carrying out any maintenance, turn off the power, and make sure the N-D lever is in D-position.
•If the scooter is to be parked for more than a week, make sure the battery is charged and disconnect it.
•Make sure the battery connector in not in a place where it may cause a short circuit.
1.12 Lithium Battery Storage
Storage temperature: Less than 1 year: -20 °C ~ 20 °C
Less than 3 months: -20 °C ~ 40 °C
Less than 1 month: -20 °C ~ 50 °C
The highest temperature during battery transportation should be lower than 60 °C.
Lead-acid battery storage: storage temperature -30 °C ~ 50 °C
Lithium battery - Circuit diagram
Lead-acid battery - Circuit diagram

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1.13 Scooter Information Label
Scooter information label is the identification of the scooter and is attached to the inner side of the seat bar.
The label has the following information:
Product Model Number Maximum Load Date of Manufacture
Serial Number Factory Address
1.14 Repair Items
Please refer to the service procedures
on the next pages.
The numbering of pictures on right side
correspond to chapters of service
procedures:
e.g. 1 →2.1 SERVICE-01,
13 →2.13 SERVICE-13

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2 Service Procedures
2.1 SERVICE-01 Steering Shroud Repair
1. Remove the steering head rear shroud and panel screws (12 mm, 2 pcs).
2. Remove the three screws (12 mm, 3 pcs) on the steering head rear shroud.
3. Remove the starter rod screws (8 mm, 2 pcs).
4. Detach the steering head rear shroud.
5. Detach the panel and steering head top shroud.
6. Make sure all the connectors on the board are properly fastened.
❖When reassembling be sure to use the exact reverse sequence of operations.
Board Circuit Comparison Diagram:
Metal power switch connector
Power connector
Starter VR connector
Buzzer connector
Main cable connector (including headlight, taillight,
and folding/ unfolding board)

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SERVICE-01-1 Top Control Panel Repair
1. Remove the steering head rear shroud and panel screws (12 mm, 2 pcs).
2. Open the steering head top shroud.
3. Also remove all the connectors on the top control board (refer to the instructions on the previous page for
connectors).
4. Remove the four screws (8 mm, 2 pcs) on the top control board.
5. Remove the entire top control board and replace with a new one.
❖After replacing the parts be sure to use the exact reverse sequence of operations for reassembly.
•The top control board connectors are color-coded to prevent mistakes when reconnecting.
However, it is recommended that a photo be taken that shows the connector locations
before removing the board to prevent a hassle during re-installation.
•Step 2. If it cannot be removed, please refer to
•Service Procedures
•SERVICE-01 Steering Shroud Repair for complete details on disassembly.
•Please do not touch the terminals on the top control board, to prevent damage to the control
board circuitry.
•During replacement of the top control board, do not disturb the metal power switch in the
center.
•Make sure to match the connector colors and do not make modifications to any cables or
connections. Do not force connectors to avoid damage to the electrics and the scooter.

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2.1.1 SERVICE-01-2 Buzzer Repair
Refer to Service Procedures SERVICE-01 Steering Shroud Repair steps as
follows:
1. Find the buzzer connector (figure on the right)
2. Re-connect the buzzer connector (figure on the right)
3. If it is not effective, go to Buzzer Replacement below.
Buzzer Replacement:
Please refer to Service Procedures SERVICE-01 Steering Shroud Repair steps first, and then:
1. Remove the screws (16 mm, 2 pcs) on the handle and steering head front shroud.
2. Remove the steering head front shroud and set it aside carefully.
3. Remove the buzzer and handle screw (12 mm, 1 pc).
4. Take out the buzzer and replace it with a new one.
❖After the replacement of parts or re-installation, please follow the exact reverse sequence for reassembly.
❖If buzzer function is not restored, go to SERVICE-01-1 Top Control Panel Repair.
•Step 1. Use one hand to remove the screws and the other hand to hold the steering head
front shroud to prevent it from falling.
•Step 4. Use one hand to remove the screws and one hand to hold the buzzer to prevent it
from falling.

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2.1.2 SERVICE-01-3 Starter VR Repair
Please refer to Service Procedures SERVICE-01 Steering Shroud Repair
steps as follows:
1. Find the starter VR connector (figure on the right).
2. Re-connect the starter VR (figure on the right).
3. If function is not restored, go to Starter VR Replacement below.
Starter VR Replacement:
Refer to Service Procedures SERVICE-01 Steering Shroud Repair steps as follows:
1. Remove the screws (16 mm, 2 pcs) on the handle and steering head front shroud.
2. Remove the steering head front shroud and set it aside carefully.
3. Remove the starter rod connector on the board.
4. Remove the screws (12 mm, 2 pcs) of steering bar and starter VR.
5. Take off the starter VR and connector.
6. Take out the starter controller and replace it with a new one.
❖After the replacement of parts or re-installation, please follow the exact reverse sequence for reassembly.
❖If function has not been restored, go to SERVICE-01-1 Top Control Panel Repair.

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2.1.3 SERVICE-01-4 Metal Power Switch Repair
Please refer to Service Procedures SERVICE-01 Steering Shroud Repair
steps as follows:
1. Find the metal power switch connector (figure on the right).
2. Reconnect the metal power switch connector.
3. If it is not effective, go to Metal Power Switch Replacement below.
Metal Power Switch Replacement:
Please refer to Service Procedures SERVICE-01 Steering Shroud Repair steps as follows:
1. Use needle-nosed pliers to unfasten the nut.
2. Remove the metal power switch nut.
3. Take out the switch and replace it with a new one.
❖After the replacement of parts or re-installation, please follow the exact reverse sequence for reassembly.
❖If switch function has not been restored, refer to SERVICE-01-1 Top Control Panel Repair.
2.1.4 SERVICE-01-5 RF Key Setting
Refer to Service Procedures SERVICE-01 Steering Shroud Repair steps as follows:
1. Find the top control board setting button.
2. Press the metal switch once, and after turning on the power, the red metal switch light should be on.
3. Press the setting button once, and the metal switch red light should flash.
4. After the flashing stops, place the RF key near the metal switch. The scooter can be unlocked, and setting
has been completed.
❖Replace the steering head top shroud.
❖If this has not been effective, refer to SERVICE-01-1 Top Control Panel Repair.
❖The top control board of the scooter can memorize up to four sets of RF keys.
•The metal power switch can be fastened in place by hand. An overly tight fastening can
cause the touch panel to be dented inwards.
•Do not put any force on the metal power switch circuit to prevent any damage that might
affect its function.

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2.1.5 SERVICE-01-6 Steering Head Charger Socket Repair
Refer to Service Procedures SERVICE-01 Steering Shroud Repair steps as follows:
1. Find the steering head charger socket and connector.
2. Remove the steering head charger connector.
3. Use a cross-head screwdriver to remove the charger socket screws (8 mm, 2 pcs) on the outside of the
steering head.
4. Take out the complete steering head charger socket.
❖After the replacement of parts or re-installation, please follow the exact reverse sequence for reassembly.
❖The lithium battery charger socket has 4 holes. The lead-acid battery charger socket has 3 holes.
•After four RF keys have been memorized, setting a fifth key will cause the
first key to be erased.
•
Setting for the old version RF key (figure on the right) is the same, except in
the new version the RF key is integrated in the remote control.

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2.2 SERVICE-02 Steering Bar Repair
Remove shrouds as shown in SERVICE-03 Headlight Shroud Repair, SERVICE-09 Front Lower Shroud
Repair, SERVICE-10 Front Top Shroud Repair, and SERVICE-11 Rear Top Shroud Repair.
Then proceed as follows:
1. Remove the rear frame - left side hook (2 pcs) main cable.
2. Cut and remove the cable tie (2 pcs) of the front frame at the left side.
3. Cut and remove the cable tie (2 pcs) at the front end of the front frame.
4. Remove the two hexagon screws (#6/40 mm, 2 pcs) connected to the frame and the steering bar.
5. Push the steering bar upwards for removal.
6. Take out the steering bar.
❖After the replacement of parts or re-installation, please follow the exact reverse sequence for reassembly.
•After changing the battery type from lead-acid to lithium, or vice-versa, make sure that the
steering head charger socket and battery pack charger sockets match the type of battery
installed. See SERVICE-06 Battery Pack Repair.
•Self-modification of charging cables or plugs and sockets is extremely dangerous and can
lead to short circuits and even fire.

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2.2.1 SERVICE-02-1 Main Cable Repair
Follow the SERVICE-02 Steering Bar Repair steps and then:
1. Please refer to SERVICE-01-2 Buzzer Repair / SERVICE-01-3 Starter VR Repair to remove the buzzer
and VR controller.
2. Insert the front end of the main cable into the hole on the top of the steering bar.
3. Remove the adjustment screw.
4. Disengage the central locking pin to separate the steering bar into upper and lower sections.
5. Remove the main cable from the upper section of the steering bar.
6. Remove the main cable from the lower section of the steering bar.
7. Take out the main cable and the complete steering bar.
❖After the replacement of parts or re-installation, please follow the exact reverse sequence for reassembly.
•Step 5. If it cannot be removed or replaced easily, use a rubber hammer to drive bar into
position.
•After cutting (steps 2 and 3), when re-installing, use a new cable tie and place it in the
original position.