JAC VARIA VMP800 User manual

EN – FR – DE – NL – RU – ES – IT - AR
V05-11-2022

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EN- Translation of original user instructions
Varia Pro circular blade slicer ............................................................................................................ 5!
FR- Notice d’utilisation originale
Trancheuse à disque Varia Pro ........................................................................................................ 22!
DE- Übersetzung der Originalanleitung
Kreismessermaschine Varia ............................................................................................................ 39!
NL- Vertaling van de originele gebruikershandleiding
Snijmachine met schijf Varia Pro ..................................................................................................... 56!
RU- Перевод оригинального руководства по эксплуатации
Дисковая хлеборезка Varia Pro ..................................................................................................... 73!
ES- Traducción del manual de uso original
Cortadora de disco Varia .................................................................................................................. 90!
IT- Traduzione delle informazioni sull'utilizzo originali
Taglierina a dischi Varia ................................................................................................................. 106
رﻧﺳﻲ - ﺗرﺟﻣﺔ د ﻟ ﯾل اﻻﺳﺗﺧد ا م اﻷﺻﻠﻲ
ﻗطﺎﻋﺔ ﺑ ﻘرص Varia Pro ......................................................................................................................... 123

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English
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Varia Pro circular blade slicer
1!BEFORE COMMISSIONING .......................................................................................................... 6!
2!WARRANTY ................................................................................................................................... 6!
3!WARNINGS .................................................................................................................................... 7!
4!TECHNICAL SPECIFICATIONS .................................................................................................... 8!
4.1!Technical specifications ..................................................................................................................... 8!
4.2!Details of materials in direct contact with dough ............................................................................. 8!
5!INSTALLATION AND COMMISSIONING ...................................................................................... 9!
5.1!Unpacking the machine ....................................................................................................................... 9!
5.2!Location ................................................................................................................................................ 9!
5.3!Electrical connection ........................................................................................................................... 9!
5.4!Commissioning .................................................................................................................................. 10!
5.5!Hazard ................................................................................................................................................. 10!
6!CONTROL AND SAFETY DEVICES ........................................................................................... 10!
6.1!Controls .............................................................................................................................................. 10!
6.2!Work area ........................................................................................................................................... 12!
6.3!Safety features ................................................................................................................................... 12!
7!OPERATION ................................................................................................................................. 13!
8!MAINTENANCE ........................................................................................................................... 14!
8.1!Daily, by a trained user ..................................................................................................................... 14!
8.2!Every 25,000 loaves and/or at least once a year, by an approved agent. .................................... 14!
8.3!Blade replacement (by an approved agent) .................................................................................... 15!
9!CONSUMABLES .......................................................................................................................... 15!
9.1!List of CONSUMABLES ..................................................................................................................... 15!
10!MALFUNCTIONS ......................................................................................................................... 17!
11!ERROR CODES ........................................................................................................................... 18!
12!LIST OF COMPONENTS IN ILLUSTRATIONS ........................................................................... 20!

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English
1 BEFORE COMMISSIONING
Thank you for choosing a JAC system. It is essential that you read these instructions before
installing and commissioning this machine. This will enable you to protect yourself and avoid
damaging your machine.
These instructions refer to various illustrations in order to make them easier to understand.
These illustrations are at the end of the instructions. Please refer to them whenever you see
the following symbols: (fig.x, n°y).
To ensure that your machine gives you full satisfaction over the coming years, we
invite you to familiarise yourself with the following advice:
- Enlist the help of your approved agent for installation, commissioning and service support.
- In order to be covered by the 5-year warranty (see terms and conditions set out below), please
have your dealer fill in the service booklet when your machine is being installed. This service
booklet is at the end of this manual.
2 WARRANTY
All JAC products are covered by a 5-year warranty.
This warranty is valid for all parts on your machine, including electronic components but
excluding consumables. This warranty takes effect on the date the equipment is installed.
Subject to the following restrictive conditions:
- equipment acquired from an approved dealer;
- installation carried out by an approved agent;
- equipment used in accordance with the instructions for use and for the intended purpose
for which it was manufactured;
- equipment serviced on a daily basis in compliance with the instructions for use;
- regular servicing by the approved agent in compliance with service specifications, with at
least one inspection visit a year (servicing chargeable to the user);
- exclusive use of genuine JAC parts.
If there is no record of servicing by an approved agent and/or if the service booklet
has not been filled in correctly, warranty cover will be limited to one year.
This warranty does not cover:
- replacement of consumables (sect. 9);
- parts not accepted as defective by our company;
- problems due to improper use of the equipment;
- problems due to installation not carried out by an approved agent;
- parts or problems due to transit damage or improper handling.
Repair and/or replacement of defective parts during the warranty period does not
bring about an extension of said warranty.

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3 WARNINGS
It is most important that these user instructions be kept with the machine for any future
reference. Should this machine be sold or transferred to another user, please ensure that the
user instructions are handed over such that this new user can be familiarised with its operation
and warnings associated with it.
These warnings are given for your safety and that of others. We would therefore ask
you to read them carefully before installing and using the machine.
This machine has been designed for use by authorised adults. Please therefore ensure
that children do not touch it or use it as a toy.
This machine is intended exclusively for trade use.
It is dangerous to modify or attempt to modify the specifications of this machine.
After having installed this machine, please ensure that it is not standing on the power cable.
Follow the instructions given for its use.
This machine must be stored and used in an indoor room, protected from moisture and
heat.
This machine must be adequately illuminated to operate it.
The noise level of this machine does not exceed 75 dB(A) in accordance with standard
EN ISO 3744.
This machine must be used by one person at a time (unless instructed otherwise).
This machine is intended for slicing baked bread which has cooled down.
This machine is not intended for the following breads and materials:
- stale bread;
- frozen or partially thawed bread;
- non-edible products such as wood, plastic and similar materials;
- any food that is not included in the bread and loaf cake category.
The machine may be damaged when cutting bread or materials for which the machine
is not intended.
Always disconnect the mains supply before cleaning the machine inside/outside and
when carrying out maintenance.
This machine is heavy. Take all necessary safety precautions when handling it.

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4 TECHNICAL SPECIFICATIONS
4.1 Technical specifications
VMP/VMA/VMS 800
VMP/VMA/VMS 1000
Height (mm)
1135
1135
Width (mm)
790
990
Depth (mm)
760
760
Entry channel length (mm)
380
480
Infeed channel width (mm)
340
340
Infeed channel height (mm)
16 (20)
16 (20)
Packaging (mm)
1250 x 1200 x 800
1250 x 1200 x 800
Net weight (kg)
230
250
Net weight + packing (kg)
260
280
Motor power rating (kW)
0.75
0.75
Motor type
Three-phase
Three-phase
Power supply type
Single phase
Single phase
220 V - 50 Hz (A)
7
7
Capacity
(revolutions per minute)
120 to 240
120 to 240
Blade diameter (mm)
420
420
Blade thickness (mm)
3
3
Noise level (dB)
<75
<75
Stainless steel exterior
optional
Bag holder
optional
Pie-holding system
optional
Special colour
optional
4.2 Details of materials in direct contact with dough
Infeed table: STAINLESS STEEL 5WL 430
Claw housing: STAINLESS STEEL 430
Claw: STAINLESS STEEL 430
Blade: TEFLON
Outfeed table: STAINLESS STEEL 5WL 430
Bread-holding arm: STAINLESS STEEL 430
Pie-holding system (optional): STAINLESS STEEL 304
Bagger: STAINLESS STEEL 430

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5 INSTALLATION AND COMMISSIONING
5.1 Unpacking the machine
Machines are delivered from our works on pallets, strapped, under a plastic cover and protected with
cardboard. First of all, the packaging must be examined and any damage caused in transit must be
declared directly to the carrier.
A. Remove the cardboard and the packaging bag from the machine.
B. Remove straps, taking particular care when they are released by cutting.
C. Detach the machine from its pallet by removing the wooden battens wedging the castors.
D. Take the machine off the pallet. Make sure you do this with at least two people in order to lower
it as gently as possible onto the floor. We strongly advise you to use an unloading ramp,
After unpacking the machine, check that it has not been damaged in transit.
Notify us of any discrepancy by making a note of it on the carrier’s delivery note.
5.2 Location
In order to achieve excellent performance and long-term reliability, choose a location that is:
Well ventilated, shielded from direct sunlight and away from sources of heat, with a flat and sturdy
surface free from vibration.
5.3 Electrical connection
IMPORTANT: This machine must be earthed.
It is recommended that the system be protected with a fuse and an RCD.
Your mains electricity supply to the machine must be protected as indicated below:
- North America: 15 A protection;
- Rest of the world: 16 A protection.
It is imperative that your machine be connected to a junction box on a circuit fitted with a 300 mA RCD.
Note: Any problem resulting from any other type of connection will not be covered under warranty.
Before connecting the machine to the mains supply and in order to prevent the motor from burning out
when it is switched on, it is important to check that the mains supply matches the machine specification
(see machine nameplate).
This machine complies with Machinery Directives 2006/42, 2006/95, 2004/108 and is CE-marked as
proof of this compliance.
Please familiarise yourself with the safety pictograms displayed on the machine:

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This pictogram indicates an electrocution hazard. Please isolate the machine before
carrying out any work on it. You will find this pictogram at the back of the machine
close to the power cable and inside the machine on the electrical enclosure (fig.8,
n°25).
You will find the circuit diagram for the machine on the back of the electrical
enclosure door (fig.8, n°26).
5.4 Commissioning
Before commissioning, ensure that there are no extraneous objects interfering with the machine’s
moving parts.
For machine operation, please refer to the “Operation” chapter.
5.5 Hazard
If the user or the machine is in danger, use the main isolator switch to cut the power supply to the machine.
Remove the plug from the mains socket before any maintenance and/or servicing work.
Wear gloves for any maintenance or cleaning work by the blade.
To replace the blade, have the work done by your approved dealer.
Always wear cut-resistant gloves when replacing the blade or when working in the vicinity of the blade.
Any work involving maintenance or replacement of parts must be carried out by a qualified individual.
This pictogram indicates a cut hazard. You will find this pictogram at the back of the
machine close to the power cable (fig.8, n°27) and inside the machine on the blade
guard (fig.1, n°6).
6 CONTROL AND SAFETY DEVICES
6.1 Controls
Your slicer is fitted with a touch screen, a screen with a capacitive interface or a 3-button panel (fig.9).
If your slicer has the pro VMP – VMA configuration, the touch screen consists of the following elements:
1. Slice thickness
2. Number of slices
3. Cutting speed
4. Choice of 4 cutting modes:
a. Cut whole loaf,
b. Cut a number of slices,
c. Cut half the loaf into slices,
d. Cut loaf in half,
5. Start cutting
6. Advanced settings. This button accesses the slicer cleaning mode (n°38) and the Easymode
settings (n°42).

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7. Accessing Easymode. Easymode is a screen configuration that enables you to save 6 quick
start buttons (n°40) which combine speed and cut thickness. To configure these buttons, press
the “advanced settings” button (n°33), followed by the “Easymode settings” button (n°42). All
you need to do then is to select a cut thickness and a speed for each of the 6 buttons (n°43) by
directly pressing the values you want to change. Exit the screen to confirm your selections.
If your slicer has the self VMS configuration, the touch screen consists of the following elements:
1. Cut thicknesses
2. Instructions for the consumer
3. To access the slicer settings, press and hold one of the cut thicknesses for 5 seconds. You will
then have access to two buttons (n°38 and n°39).
4. Running cleaning mode. Once this mode has been selected, you will be asked to enter code
0123 in order to unlock the cleaning mode start-up.
5. Cut thickness configuration. On this screen, you can set (n°44) a slice thickness for each of the
three buttons.
If your slicer has the pro VMP – VMA configuration, the capacitive interface screen comprises the
following items:
1. Choice of 4 cutting modes:
a. Cut whole loaf (fig.9, n°49),
b. Cut a number of slices (fig.9, n°50),
c. Cut half the loaf into slices (fig.9, n°51),
d. Cut loaf in half (fig.9, n°52),
2. Number of slices (triangle buttons A and C) (fig.9, n°53, 54),
3. Slice thickness (triangle buttons B and D) (fig.9, n°55, 56),
4. Settings (fig.9, n°57). This button accesses the slicer cleaning mode (fig.9, n°65). The cleaning
mode is started using the Start/Stop button (fig.9, n°60).
A long press (10 seconds) on the Settings (fig.9, n°57) and Start/Stop (fig.9, n°60) buttons
simultaneously enables the Technical Settings (fig.9, n°66) to be accessed. This menu is used
to access the following:
a. Change maximum slice thickness using triangle buttons B and D. The Start/Stop button
saves the change.
b. Reset blade maintenance countdown counter. A long press (5 seconds) on triangle
button B enables the base value on this countdown counter to be changed. The
Start/Stop button saves the change.
c. Change minimum slice thickness using triangle buttons B and D. The Start/Stop button
saves the change.
d. Changing software configuration settings (calculator settings) (fig.9, n°67). Buttons A
and C are used to select the number of the setting to be configured. Buttons B and D
are used to select the value to be assigned to this setting. The Start/Stop button saves
the change.
5. Choose cutting speed (fig.9, n°58).
6. Access Easymode (fig.9, n°59). Easymode is a screen configuration that enables you to save
4 quick start buttons (fig.9, n°61, 62, 63, 64) which combine speed and cut thickness. To
configure these buttons, a long press on your chosen triangle button will open the pre-setting
menu. The Start/Stop button saves the change.
7. Start and stop cutting using the Start/Stop button (fig.9, n°60).
If your slicer is fitted with a 3-button panel, it comprises the following items:
1. Thin slice button
2. Medium slice button
3. Thick slice button

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To start the cleaning mode, press the left (n°46) and right (n°48) hand buttons simultaneously
6.2 Work area
The work area is at the front of the machine (fig.3, n°18).
6.3 Safety features
This machine is equipped with:
An encoded magnetic safety switch (fig.6, n°19, 20)
Comprising a safety cut-out magnet and a magnetic sensor, which stops the machine when the front
door is opened (fig.1, n°10).
An encoded magnetic safety switch (fig.6, n°22)
Comprising a safety cut-out magnet and a magnetic sensor, which prevent the machine from starting
when the cover is opened (fig.1, n°1).
A mechanical safety lock (fig.6, n°21)
Which prevents the cover (fig.1, n°1) from being opened while the machine is in operation.
Caution: never start the slicer if any part of the exterior has been removed allowing access
to the blade or rotating drive components.

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7 OPERATION
Braked castors must be locked while the machine is in operation (fig.1, n°7).
Switch on the power to the machine at the start of the day using the main isolator switch (fig.2,
n°11) making sure that the cover is closed.
VMP-VMA pro version operating procedure (fig.4-5)
A. Open the cover.
B. Place the loaf on the infeed table.
C. Take care to position the loaf correctly in the right-hand corner towards the front of the machine.
If the machine is fitted with a manual claw, ensure the claw is pushed well into the loaf.
D. Close the cover.
E. Choose the slice thickness.
F. Choose the type of slicing. In “number of slices” mode, choose the number of slices desired.
G. Select the cutting speed. The default selection is the medium cutting speed. (The three cutting
speeds are factory-set as standard.
H. If your machine is fitted with a touch screen, press the green button to start the slicing cycle.
If your machine is fitted with a capacitive interface screen, press the Start/Stop button to start
the slicing cycle.
I. Collect the loaf on the outfeed table (fig.3, n°13) and bag it on the bagger (fig.1, n°3).
If your machine is fitted with a touch screen, the red button stops a cycle in progress.
If your machine is fitted with a capacitive interface screen, the Start/Stop button stops a cycle in
progress.
If your machine is fitted with a pie holder (optional) (fig.11, n°45), this system will prevent loaves from
lifting as the blade passes through them when cutting wider and flatter loaves. This system is automatic
and will operate only if the size of the loaf requires it.
VMS self-service version operating procedure (fig.4-5)
A. Open the cover.
B. Place the loaf on the infeed table.
C. Take care to position the loaf correctly in the right-hand corner towards the front of the machine.
D. Close the cover.
E'. Choose the slice thickness.
I. Pick up the loaf on the outfeed table (fig.3, n°13) and bag it on the bagger (fig.1, n°3).

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8 MAINTENANCE
8.1 Daily, by a trained user
A. Check whether you need to empty the crumb tray (NB: don’t forget to lock the door with the key)
(fig.1, n°8).
B. Clean the tables (fig.3, n°13, 15) using a brush.
C. Clean the cover window (fig.1, n°1) by placing the top tray (fig.10, n°41) in the vertical position
and then the top cover in the cleaning position (fig.10). Ensure that the top tray is in a stable
position.
D. Use a dry cloth to clean the inside.
E. Use a damp cloth to maintain the outside.
F. Activate cleaning mode:
If your machine is fitted with a touch screen, press the “advanced settings” symbol in the top
right-hand corner.
If your machine is fitted with a capacitive interface screen, press the “Settings” symbol in the top
right-hand corner and start the cleaning mode using the Start/Stop button
If your machine is fitted with a 3-button panel, press the left (fig. 9 n°46) and right (fig. 9 n°48)
hand buttons simultaneously.
Be sure to wear cut-resistant gloves (Standard EN 388: 2003 factor B= 5) at all times
when working in the vicinity of the blade or the claw.
The claw travels to the left. Use a dry cloth to clean the right-hand side of the infeed table (Fig.3,
n°15). If your slicer is equipped with an automatic claw (Fig.3, n°17), the teeth will extend. Use
a dry cloth to clean the teeth.
If your slicer has the pro VMP – VMA configuration, the blade will appear in the cutting channel.
Use a dry cloth to clean it. Never clean the “cutting edge” of the blade. The blade is free to rotate
on its shaft, you can rotate it in the channel to clean the entire side surfaces if you find that crumb
deposits have accumulated on them.
Close the cover once you have finished cleaning.
To exit the cleaning mode:
- If your machine has the self-service configuration, press one of the three buttons.
- If your machine has the Pro configuration and is fitted with a touch screen, press the
cross top left on your screen.
- If your machine has the Pro configuration and is fitted with a capacitive interface screen,
press the Start/Stop button.
8.2 Every 25,000 loaves and/or at least once a year, by an approved agent.
A. Remove the plug from the socket (fig.2, n°12).
B. Check the condition of the cutting blade (fig.1, n°2).
C. If you notice a degradation in cutting quality, the cutting blade will need to be replaced (JAC part
number: 6110029 (or AF.6110029 if exchanging) in the JAC Spare Parts catalogue).
D. If the blade needs to be replaced, do so in accordance with the blade replacement procedure
(fig.7).
E. Clean with a brush and vacuum the inside of the machine.

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Be sure to check that your approved agent has recorded his work in your service booklet in order to
maintain your 5-year warranty cover.
8.3 Blade replacement (by an approved agent)
(fig.7)
Be sure to wear cut-resistant gloves (Standard EN 388: 2003 factor B= 5) and safety footwear always
when replacing a blade or when working in the vicinity of the blades.
Having ensured that the plug on the machine (fig.2, n°12) has actually been disconnected from the mains:
Open the door (fig.1, n°10) using the lock (fig.1, n°9).
Remove the crumb tray (fig.1, n°8).
Replace the blade:
A. Unscrew the two spanners located on the left-hand side of the machine (fig.7, n°23).
B. Remove the blade guard (fig.1, n°6) by means of the Allen screws.
C. Unscrew the nut that secures the blade (fig.7, n°24) using the two spanners supplied (fig.7,
n°23).
D. Remove the spacer and replace the blade, taking care to position it correctly on the locator
pins. Replace the spacer.
E. Fit and tighten the new nut supplied with the new blade to lock the blade, using the spanners
supplied. It is important that the new nut be fitted in order to ensure optimum tightening.
Refit the crumb tray and close the door.
Connect the machine to the mains supply, it is now ready.
Be sure to check that your approved agent has recorded his work in your service booklet in order to
maintain your 5-year warranty cover.
Please note that your blade is recyclable subject to an assessment by JAC; contact your approved
agent for further information.
9 CONSUMABLES
When ordering spare parts, check with your approved agent which part is required based on the spare
parts catalogue issued by the manufacturer.
Always specify the machine serial number as shown on the nameplate.
Your agent will place the orders with JAC.
9.1 List of CONSUMABLES
ITEM CODE
DESCRIPTION
MODEL
5740214
PLASTIC CASTOR 18DIA.X7
ALL
BVMPT012
SLIDE PAD
ALL
6110029
CIRCULAR BLADE, 420DIA. 3MM THICK
ALL
7240043-V800
LINEAR GUIDE BELT T5
800
7240043-V1000
LINEAR GUIDE BELT T5
1000
MP00304
FOAM STRIP 10x2
ALL
BVMPA005
SPRING STRIP
ALL
BVMPT005
ROLLER POM
ALL
?
FOAM, SLICE HOLDING ARM
ALL
BVMPT003
CLAW GUIDE 800
800

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BVMPT004
CLAW GUIDE 1000
1000
W008709
FELT PAD H.9MM WITH SCREW
D.24MM
MANUAL
CLAW
W006853
MINI BRUSH HOSE SYSTEM (FBL)
ALL
BVMPA006
CLAW APERTURE BRUSH 800
800
BVMPA007
CLAW APERTURE BRUSH 1000
1000
6310081
LED STRIP
VMS

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10 MALFUNCTIONS
NB: The machine must be isolated from the power supply before attempting any work on it.
Should the problem persist, please contact your technician.
Problem
Check
The machine is not running
Connect the machine using the cable (fig.2, n°12)
Switch on the main switch (fig.2, n°11)
Close the cover
Close the door
The machine is running, but
the loaves are damaged or
cut unevenly
Check whether the blade needs replacing (fig.7)
Leave the bread to cool down for a few hours
Feed in a loaf of the specified size
Cut the loaf at a lower speed

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11 ERROR CODES
If your machine is fitted with a touch screen, the image for the error will be displayed on the screen.
If your machine is fitted with a capacitive interface screen, the image for the error will be displayed on
the screen. Pressing Start/Stop button cancels the error.
If your machine is fitted with a 3-button panel, the buttons will flash as many times as the error
number.
Error numbers and their associated image are detailed in the table below.

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Should the problem persist, please contact your technician.
Flashes or code displayed on
screen
Problem description
Action
Cover or door open
Close the crumb tray door and/or top cover
and/or clean the lock.
Electric circuit fault
Please switch the machine off using the main
switch (fig.2, n°12) and on again after
30 seconds. Should the problem persist,
please contact your technician.
Variable speed drive fault
Please switch the machine off using the main
switch (fig.2, n°12) and on again after
30 seconds. Should the problem persist,
please contact your technician.
Claw fault
Please ensure that there is no object or dust
interfering with the loaf-holding claw.
Object in front of the cutting
channel sensor
Please remove any object in the vicinity of
the blade aperture channel and position the
loaf at the bottom on the right-hand side of
the infeed table.
Linear fault
Carriage return timeout
Check that the carriage track is clear.

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12 LIST OF COMPONENTS IN ILLUSTRATIONS
Figure
Item
Description
1
1
Top cover
2
Blade
3
Bagger
4
Screen
5
Bag holder (optional)
6
Blade guard
7
Braked castors
8
Crumb tray
9
Front door lock
10
Front door
2
11
Main switch
12
Connecting cable
3
13
Outfeed table
14
Bread-holding arm
15
Infeed table
16
Manual claw
17
Automatic claw
18
Work area
6
19
Safety cut-out sensor
20
Safety cut-out magnet
21
Mechanical lock
22
Safety cut-out sensor
7
23
Blade removal spanners
24
Blade nut
8
25
“Electrocution hazard” sticker
26
Circuit diagram
27
“Cut hazard” sticker
9
28
Slice thickness
29
Number of slices
30
Cutting speed
31
Choice of 4 cutting modes
32
Start cutting
33
Advanced settings
34
Accessing Easymode
35
Cut thicknesses
36
Instructions for the consumer
37
Accessing settings
38
Running cleaning mode
39
Cut thickness configuration
40
Easymode quick start buttons
9
44
Self-service thickness setting buttons
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