Jacto Advance 2000 AM-18 User manual

Máquinas Agrícolas Jacto
Rua Dr. Luiz Miranda, 1650
17580-000 - Pompéia - SP - Brasil
Tel.: +55 14 3405-2100
CNPJ: 55.064.562/0001-90
e-mail: jacto@jacto.com.br
www.jacto.com.br
ADVANCE 2000 AM-18
ADVANCE 2000 VORTEX
English version /MI_USA 0250
Operator’s Manual
Edition: 07/2017
Code: 825083


ADVANCE 2000
3
Table of contents
Introduction ......................................................................... 5
Precautions ....................................................................... 1-7
Assembly .........................................................................2-27
Technical Specifications ....................................................3-47
Operations and Adjustments...............................................4-53
Maintenance ....................................................................5-83
Warranty........................................................................ 6-111
General Index of tables ...................................................... 119


ADVANCE 2000
PRECAUTIONS
5
Introduction
The machine model, serial number and lot
(manufacturing month and year) are printed
on the machine identification plate.
This information is important to enable us to
keep records on modifications, if any, made
to the material employed and construction
characteristics of the machine.
When ordering replacement parts and main-
tenance services, it is essential to inform the
machine model, number and lot in order to
get an expeditious and efficient response.
Identification plate
JACTO has an ongoing concern for the safe and
effective use of chemicals.
This concern is indispensable, for the use of
chemicals has become a necessary practice for
obtaining a more productive and more eco-
nomical harvest.
However, the improper application of chemi-
cals is harmful to the human being, the envi-
ronment and the cultivations themselves.
JACTO’s aim is to prepare and guide the farm-
er on the proper use of the farm equipment
manufactured by JACTO.
Therefore, read carefully and understand
thor-oughly this manual before operat-
ing this sprayer and keep it always at hand
when handling this sprayer for quick consul-
tation in case you are not quite sure of some
operation or adjustment.
If you still have questions, contact your Jac-
to dealer.
ATTENTION!
The Advance 2000 equipment has been developed for the exclusive use of spraying
chemicals.
The Jacto Advance 2000 sprayer manual refers only to instructions for use and main-
tenance of parts and components made by Jacto.
Read it carefully and follow the recommendations contained herein. In case of
doubt, please contact JACTO.
JACTO is the registered trademark of MÁQUINAS AGRÍCOLAS JACTO S.A.
MÁQUINAS AGRÍCOLAS JACTO S.A. implements a policy towards the ongoing enhan-
cement of its products. Therefore, it reserves the right to change its products wi-
thout prior notice and without incurring in any obligation whatsoever in connection
with such changes.


1-7
1
ADVANCE 2000
PRECAUTIONS
Table of contents
Introduction ..................................................................... 1-9
Operator and owner’s responsabilities.................................1-10
Environmental responsibilities............................................1-11
Safety decals ...................................................................1-12
General safety recommendations ........................................1-15
Safety for unloading the equipment.....................................1-17
Cautions during component assembly ..................................1-18
Warning when using and filling the tank ..............................1-20
Safety in applying chemicals ..............................................1-21
Safety on maintenance ......................................................1-25
Transportation safety ........................................................1-26


1-9
1
ADVANCE 2000
PRECAUTIONS
ATTENTION!
By disregarding the safety prac-
tices you are risking your life
and the life of all people around
you. This manual contains im-
portant safety warnings. Read
it carefully and be aware of any
possible personal accident.
Chapter ‘Precautions” is intended to guide
the operator on the cautions to be taken dur-
ing the operation, maintenance and storage
of this equipment.
It is important to remind that this equipment
has been carefully developed to provide op-
timum performance with cost savings, and
ease of operation and safety.
For that purpose, be always mindful of the
information contained in the instructions
manual. If doubts arise at any time, please
contact us.
The instructions in this manual may be ac-
companied by symbols having the following
meanings:
ATTENTION: a
dvises of potential
accident hazardsituations thatrequire
permanent operator’s attention.
NOTE: reminders or warnings.
OBSERVATION:
advises of or ex-
plains certain instructions/situations.
Introduction

1-10
1ADVANCE 2000
PRECAUTIONS
Operator and owner’s responsabilities
According to the provisions in Directive NR31 –
DirectiveonSafetyandHealthinFarmingLabor,
the farm equipment owner and operator shall
contribute to the safe application of chemicals
and other agro-chemicals, by observing the
legal determinations outlined below.
Operator’s responsabilities:
• Comply with the determination regarding
safe manners for performing his/her ac-
tivities;
• Operate the equipment within the ope-
rating limits and restrictions specified in
this manual;
• Read this manual and make sure that all
information and recommendations have
been understood before putting this equi-
pment in operation
Owner’s responsabilities:
• The equipment owner shall keep the ins-
tructions manual at a place where the
operator can have free access to it whe-
never necessary.
• Whenever dictated by the kind of defen-
sive to be sprayed, the employer has the
obligation of providing the operator with
the appropriate PPE – Personal Protec-
tion Equipment, see that the PPE is pro-
perly hygienized, train the employee and
enforce and inspect the use of the PPE.
• The owner shall replace or repair compo-
nents of the equipment whenever such
components exhibit defects hindering the
safe operation of the same.
• The owner or whoever in charge shall
take responsibility for qualification of the
equipment operators in order to guaran-
tee the safe operation thereof.

1-11
1
ADVANCE 2000
PRECAUTIONS
Environmental responsibilities
• It is responsibility of the sprayer owner
to comply with the laws and regulations
in effect.
• Waste such as contaminated parts, elec-
trical and electronic components, and
others when equipment (sprayer) is dis-
mantled after rendering services, being
serviced or a the end of their useful lives
must be disposed of in a way that respects
the environment, avoids air, water and
soil pollution.
• If necessary, residues must be stored in
proper places and later collected by trained
and authorized employees or companies.
• Principles for environmental protection,
recycling and proper disposal of equip-
ment, its parts and components must be
respected taking into consideration the
legislation in effect (municipal, state and
federal) as well as guidelines to dispose of
parts, components or any other item of
the equipment.
• Batteries must be properly disposed of
in places which have been approved to
collect such material. Legally speaking,
places that sell new batteries can collect
used ones and take them to recycling cen-
ters or to their manufacturers. If you are
not sure how to dispose of batteries in an
environmentally sound manner, JACTO
suggest contacting their manufacturer for
further information.
• JACTO recommends wearing proper and
approved PPEs at all times when handling
the equipment.
ATTENTION!
It is responsibility of the sprayer owner and sprayer user/operator to comply with
the laws and regulations in effect. The sprayer owner or the person responsible
shall provide information to operators on environmental risks and how to care for
the environment. Jacto recommends wearing approved and proper PPEs whenever
operating the sprayer.

1-12
1ADVANCE 2000
PRECAUTIONS
P/N: 379248
ATTENTION: Read the
operator’s manual before
operating the sprayer.
P/N: 276238
ATTENTION: Area where
the jack must be placed to
lift the equipment.
P/N: 276220
ATTENTION: Lubrication
point P/N: 379065
ATTENTION: Risk of serious
injuries. Keep all protection
devices in its places.
P/N: 379115
ATTENTION: Obligatory use
of protective mask.
P/N: 379149
ATTENTION: Tire pres-
sure table.
P/N: 379230
ATTENTION: Read the
operator’s manual
before operating
the sprayer.
P/N: 998328
ATTENTION: Keep at a
distance, risk of collision.
P/N: 379164
ATTENTION: Nut
torque table.
Safety decals
Safety and maintenance related decals have
been affixed all over the equipment indicating
any hazardous conditions that could cause
damages or accidents affecting the operator
or the equipment during operation.
Before operating your equipment, identify all
decals and by reading these pages make sure
that you have understood and are aware of
the meaning of each such symbol.
Keep them in good repair, clean and legible.
Replade them immediately in case of damage
by ordering them through the part numbers
specified below.

1-13
1
ADVANCE 2000
PRECAUTIONS
Safety decals
P/N: 379123
ATTENTION: Obligatory use
of hearing protector.
P/N: 379131
ATTENTION: Obligatory use
of protective clothing.
P/N: 379214
ATTENTION: Maximum
speed allowed for the ma-
chine is 30 km/h .
P/N: 379073
ATTENTION: Clean water
tank to wash the hands.
P/N: 380014
ATTENTION: Do not get
into the main tank of
the sprayer.
RG: 379057
ATTENTION: Risk of seri-
ous injuries. Keep away
and do not make any kind
of maintenance while the
fan is in motion and the
PTO is engaged.
P/N: 379008
ATTENTION: Risk of serious
injuries. Do not make any
operation on the PTO shaft
if the PTO is engaged.
P/N: 379222
ATTENTION: This machine
is not allowed in highways.

1-14
1ADVANCE 2000
PRECAUTIONS
P/N: 379024
ATTENTION: Read the
operator’s manual of the
sprayer before operating
the steel cables.
P/N: 378992
ATTENTION: Risk of serious
injuries. Do not maneuver
the sprayer close to electricity
supply cables.
P/N: 379040
ATTENTION: Risk of injuries.
Keep away from the sprayer
when it is running.
P/N: 379016
ATTENTION: Flow control
directional valve. It directs
the ow of the 200 or
3000-liter tank to the
chemical pump.
P/N: 997965
ATTENTION: Actuation of the Vortex
system fan.
P/N: 379107
ATTENTION: Hydraulic oil
level indicator.
P/N: 378976
ATTENTION: Read the
operator’s manual
of the sprayer before
operating the
steel cables.
P/N: 378984
ATTENTION: Read the
operator’s manual
of the sprayer before
operating the
steel cables.
P/N: 379032
ATTENTION: Read the
operator’s manual of the
sprayer before operating the
steel cables.
P/N: 379172
ATTENTION: Be careful
when opening the lid of
the main tank.
Safety decals

1-15
1
ADVANCE 2000
PRECAUTIONS
• Only skilled and qualified operator and
knowledgeable of the information con-
tained in the manuals accompanying the
product should operate the Advance 2000.
• Before starting any operation, it is very
important to learn about all information
contain in this manual. In case of doubt,
refer to Jacto’s technical assistance.
• Do not ingest alcoholic beverages, tran-
quilizers or stimulating substances both
before and during work.
• During manipulation of the setup, always
use approved, recommended and appro-
priate PPEs such as: long-sleeve overalls,
waterproof coat or apron, waterproof glo-
ves, waterproof broad brim hat, boots and
special protection masks provided with fil-
ters suitable for each kind of product. In
case of doubts, read the chemical label or
contact the manufacturer of the same.
• When checking the machine components
that are in direct contact with the farm
chemicals, use approved PPEs and accor-
ding to the recommendation stated on the
product label.
• If the tractor is of the cab type and pro-
vided with air cleaning system, clean your
footwear and remove contaminated clo-
thing. Keep the same outside the cab wi-
thin a properly sealed container.
• If recommended by the tractor manufac-
turer, use ear protector.
• Use approved, recommended and sui-
table breathing mask if the label on the
chemical requires such personal protec-
tion equipment.
• Redouble the precautions. Keep away from
places where obstacles exist such as trees,
stones, holes, erosion ditches, electric ne-
twork, etc.
General safety recommendations

1-16
1ADVANCE 2000
PRECAUTIONS
• Use under adverse and not recommend-
ed conditions can compromise the integ-
rity of the equipment and components,
entailing loss of warranty and disclaimer
by the manufacturer for any accident and
the resulting consequences.
• Avoid parking the equipment on slopes. If
necessary, place chocks under the wheels
when parking the equipment on upward
or downward slopes.
• Keep the ladder, platform and hand-
rail always clean; oils and greases can
cause accidents.
• Do not use the equipment if some critical
component needs to be repaired. Provide
for the repair before.
• This equipment can cause accidents if
used improperly or irresponsibly.
• Do not step on the machine while it
is moving.
Electricity supply cables
• Attention when passing next or under an
electricity supply cables. In case of doubt,
change the course.
• Never fold and unfold the booms close to
the electricity supply cables.
• The sprayer must be trailed by the tractor
in the farm with the spray booms folded
and locked. Always place the sliding fra-
me at the lowest position (rest position of
the fixed frame).
• Remove the booms of the sprayer before
transporting it by wagons or trucks.
General safety recommendations

1-17
1
ADVANCE 2000
PRECAUTIONS
Safety for unloading the equipment
• Unloading shall take place at spots speci-
fically created for unloading such type of
equipment. Do not improvise for unloa-
ding the equipment.
• Wear the PPEs during removal of the ro-
pes fastening the equipment to the cart.
If the equipment is not new, make use
of a combination of the mandatory PPEs
for unloading the equipment (e.g., safety
boots, gloves, hardhats, etc.) and man-
datory PPEs for chemical spraying (e.g.,
masks, gloves, etc.) in order to reduce the
risk of contamination and accidents.
• For unloading the equipment, use a
tractor having the capability to carry out
such task. Selection of the tractor shall
take into account its drag capacity and
spraying mechanism weight.
• Do not untie the mobile parts of the equip-
ment, for instance: PTO shaft, before unlo-
ading the equipment down from the truck
or cart and position it on a safe place.
• After placing the equipment on a safe pla-
ce and far away from electric mainlines,
reset the jack to its rest position and un-
couple the equipment from the tractor.
• Require from the JACTO representative dur-
ing the technical delivery of the sprayer that
the proper instructions on assembly, main-
tenance, warranty be carefully explained.
Precautions when coupling the equipment on the tractor
• Refer to the tractor instructions manual
before carrying out this operation. The
precautions listed below apply only for
coupling the Advance/Advance Vortex to
the tractor. Precautions related to the use
and adjustments to tractor components
are the responsibility of the tractor man-
ufacturer and user.
• Information related to the proper adjust-
ment of the three points and procedures
for properly coupling the equipment will
be outlined in chapter 2 “ASSEMBLY” of
this manual.
• The operation for coupling the equipment
to the three points may be performed by
more than one individual. In such case,
the people engaging in the operation shall
be aware of the risks, be trained, qualified
and skilled and possess the necessary ex-
perience in this kind of work.
• Make sure the drawbar and the sprayer
end are properly connected/fastened.
• Avoid staying in the way of the tractor
tires. If possible, carry out the coupling
of the equipment by yourself.
• Before stepping down of the tractor for
coupling the equipment, apply the park-
ing brake. Shut down the diesel engine
and remove the starting key from the
contact keyhole.
• After the coupling, carry the equipment
to the place where the components will
be assembled thereon.
• The PTO shaft ends must be securely
locked to the PTO of the tractor and to
the sprayer tongue.
• The PTO shaft guard must always remain
in good repair and fastened by the safety
chains. The PTO shaft must work freely in
its interior.

1-18
1ADVANCE 2000
PRECAUTIONS
Cautions during component assembly
Warning for adjusting and connecting PTO shaft to the tractor
• Refer to the tractor user manual before
performing this operation.
• Turn off the tractor diesel engine, apply
the parking brake and remove the starting
key from the contact keyhole before
coupling the PTO shaft to the tractor PTO.
• TrytocouplethePTO shaft to the tractorPTO.
If necessary to adjust the PTO shaft length,
use the PPEs specific to this operation such
as: goggles, gloves, boots, etc.
• When coupling the PTO shaft to the
tractor, make sure that the safety pin is
securely locked.
• Directions on how to properly adjust
the PTO shaft length will be described in
chapter 2 “ASSEMBLY” of this manual.
• After length adjustment, clean and
lubricate the PTO shaft components.
Wear safety gloves for this operation too.
• Never use a PTO shaft not fitted with
shroud.
• The PTO shaft will be adjusted to its
specific use on the Jacto BC 610 PEC
equipment. Use of the PTO shaft on any
other equipment is not recommended.
• Do not perform adaptations for reutiliza-
tion of the PTO shaft.
• Fasten the PTO shaft covering safety chain
to the tractor; that chain will prevent the
PTO shaft covering from turning together
with the PTO shaft.
• Before actuating the tractor PTO, fill the
main reservoir.

1-19
1
ADVANCE 2000
PRECAUTIONS
Safety for unloading the equipment
ATTENTION!
By disregarding the safety practices you are risking your own life and the life of all
people around you.
This manual contains important safety warnings. Read it carefully and be on the
alert to any possibility of personal accident. Keep all decals affixed to the machine
and replace the same if necessary.
• The improper handling by untrained peo-
ple can give rise to serious or fatal accidents.
• Do not perform adaptations or impro-
visations; they compromise your equip-
ment and put your safety at risk.
• Do not allow children, aged people or
animals to stand close to the equipment
during use, maintenance or even with
the equipment stored.
• Keep hands, feet, loose clothing and long
hair away from moving parts.
• Before performing any kind of service,
adjustment or maintenance to your
equipment, switch off the power take-
off and the tractor engine.
• If the equipment was used, even if it
has been washed and looks quite clean,
wear all PPEs recommended for han-
dling the chemical.
• Do not touch PTO shafts, belts, fans or
any other moving parts of the equipment
with the PTO coupled of the tractor diesel
engine running.
• When uncoupling the machine, hold it
on firm and level ground; if the equip-
ment is provided with parking brake, ac-
tuate the same!
• Do not operate the pump without liquid.
• Do not allow the power take-off to oper-
ate in excess of 540 rpm.
• Keep the machine in perfect upkeep at
all times.
• Safety-related decals were applied across
the equipment to orient on the risk of
damage or accident that may occur to the
operator or equipment.
• Request a JACTO representative during
the technical delivery of the equipment
for a proper assembly instructions, main-
tenance, warranty instructions to be care-
fuly explained.
• Use of PTO shafts not provided with pro-
tection covering is strictly forbidden.
• Do not make maneuvers or brake abruptly.
• The transportation of people and any
loads whatsoever in the sprayer is strict-
ly prohibited in any circunstances.
• This sprayer was designed and manufac-
tured to support operations in the crops
and on roads, tracks, trails or paths in-
side farms within the speed limit recom-
mended by Jacto (limit of 30 km/h in the
routes inside the farm and 12 km/h when
spraying). The use of the sprayer above the
limits mentioned is not approved by Jacto.

1-20
1ADVANCE 2000
PRECAUTIONS
There are two methods for supplying the
600-liter water reservoir. The instructions for
this operation are described in chapter 4 “OP-
ERATIONS AND ADJUSTMENTS” of this manu-
al. Following are the precautions to be taken
when supplying this reservoir:
• During the 600-liter reservoir supply ope-
ration, it is extremely important that all
those engaged in the operation be using
the specified PPEs. It is very important to
read the label of the chemical being used
in the application. You will find on that
label several information on the product
and precautions to be adopted, etc.
• Before beginning to supply the 600-liter
reservoir, make sure that the reservoir
drain valve is shut.
• The setup residue remaining inside the
supply hose shall be collected with a bu-
cket and returned to the reservoir which
the mixture was prepared in. Do not let
this residue to drop on the ground.
• Do not contaminate water springs. Sup-
ply of the sprayer shall be carried out at
places designed for that purpose.
• Avoid capturing water from sources such
as rivers, lakes, dams, creeks, etc.
• By following these recommendations,
you will be preserving the environment.
600-liter reservoir
Warning when using and filling the tank
Fresh water tank for hand wash
• Abasteça o tanque de água limpa para la-
vagem das mãos apenas com água limpa.
A utilização de detergentes ou soluções é
expressamente proibida.
• Em hipótese alguma a água desse reser-
vatório deverá ser ingerida ou utilizada
para outros fins.
• É extremamente importante que esse re-
servatório seja mantido sempre cheio.
This manual suits for next models
1
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