Jai Sp-5000m-usb User manual

1054E-1404

Spark Series

SP-5000M-USB

SP-5000C-USB

5M Digital Progressive Scan

Monochrome and Color Camera

Document Version: Ver.1.5

SP-5000-USB_Ver.1.5_Mar2015

User Manual

SP-5000M-USB / SP-5000C-USB

- 2 -

Notice

The material contained in this manual consists of information that is proprietary to JAI Ltd.,

Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty

for the use of its product and assumes no responsibility for any errors which may appear or for

damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the

right to make changes without notice.

Company and product names mentioned in this manual are trademarks or registered trademarks of

their respective owners.

Warranty

For information about the warranty, please contact your factory representative.

Certifications

CE compliance

As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC

(Electromagnetic compatibility), JAI Ltd., Japan declares that SP-5000M-USB and SP-5000C-USB

comply with the following provisions applying to its standards.

EN 61000-6-3 (Generic emission standard part 1)

EN 61000-6-2 (Generic immunity standard part 1)

FCC

This equipment has been tested and found to comply with the limits for a Class B digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference in a residential installation. This equipment generates, uses and

can radiate radio frequency energy and, if not installed and used in accordance with the

instructions, may cause harmful interference to radio communications. However, there is no

guarantee that interference will not occur in a particular installation. If this equipment does

cause harmful interference to radio or television reception, which can be determined by turning

the equipment off and on, the user is encouraged to try to correct the interference by one or

more of the following measures:

-Reorient or relocate the receiving antenna.

-Increase the separation between the equipment and receiver.

-Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

-Consult the dealer or an experienced radio/TV technician for help.

Warning

Changes or modifications to this unit not expressly approved by the party

responsible for FCC compliance could void the user’s authority to operate the

equipment.

SP-5000M-USB

Supplement

The following statement is related to the regulation on “ Measures for the Administration

of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “.

The table shows contained Hazardous Substances in this camera.

mark shows that the environment-friendly use period of contained Hazardous

Substances is 15 years.

嶷勣廣吭並㍻

嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕

功象嶄鯖繁酎慌才忽佚連恢匍何〆窮徨佚連恢瞳麟半陣崙砿尖一隈〇



云恢瞳ゞ嗤蕎



嗤

墾麗嵎賜圷殆兆各式根楚燕〃泌和



桟隠聞喘豚㍉

窮徨佚連恢瞳嶄根嗤議嗤蕎嗤墾麗嵎賜圷殆壓屎械聞喘議訳周和音氏窟伏翌

亶賜融延、窮徨佚連恢瞳喘薩聞喘乎窮徨佚連恢瞳音氏斤桟廠夛撹冢嶷麟半

賜斤児繁附、夏恢夛撹冢嶷鱒墾議豚㍉。

方忖仝15々葎豚㍉15定。

SP-5000C-USB

Supplement

The following statement is related to the regulation on “ Measures for the Administration

of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “.

The table shows contained Hazardous Substances in this camera.

mark shows that the environment-friendly use period of contained Hazardous

Substances is 15 years.

嶷勣廣吭並㍻

嗤蕎嗤墾麗嵎賜圷殆兆各式根楚燕

功象嶄鯖繁酎慌才忽佚連恢匍何〆窮徨佚連恢瞳麟半陣崙砿尖一隈〇



云恢瞳ゞ嗤蕎



嗤

墾麗嵎賜圷殆兆各式根楚燕〃泌和



桟隠聞喘豚㍉

窮徨佚連恢瞳嶄根嗤議嗤蕎嗤墾麗嵎賜圷殆壓屎械聞喘議訳周和音氏窟伏翌

亶賜融延、窮徨佚連恢瞳喘薩聞喘乎窮徨佚連恢瞳音氏斤桟廠夛撹冢嶷麟半

賜斤児繁附、夏恢夛撹冢嶷鱒墾議豚㍉。

方忖仝15々葎豚㍉15定。

SP-5000M-USB / SP-5000C-USB

- 3 -

- Contents -

Before using this camera .....................................................................- 6 -

1. General .....................................................................................- 7 -

2. Camera composition....................................................................- 7 -

3. Main features ............................................................................- 8 -

4. Locations and functions ...............................................................- 9 -

4.1 Locations and functions............................................................................. - 9 -

4.2 Rear panel............................................................................................- 10 -

5. Input and output.......................................................................... - 11 -

5.1 USB 3.0 Interface specifications..................................................................- 11 -

5.2 Connectors and pin assignment...................................................................- 11 -

5.2.1 Output connector for Digital Video Output (USB 3.0 Micro B connector) ............- 11 -

5.2.2 12-Pin connector..............................................................................- 11 -

5.2.3 AUX Standard Hirose 10-Pin connector ................................................- 12 -

5.2.3.1 Figure and pin configuration............................................................- 12 -

5.2.4 AUX Type 2 HIROSE 10-Pin connector (factory option) ..................................- 13 -

5.2.5 AUX Type 3 HIROSE 10-Pin connector (factory option) ................................- 13 -

5.3 Digital IN/OUT interface...........................................................................- 13 -

5.3.1 Line Selector....................................................................................- 13 -

5.3.2 Line Source......................................................................................- 14 -

5.3.3 Line Mode .......................................................................................- 14 -

5.3.4 Line Inverter ....................................................................................- 14 -

5.3.5 Line Status ......................................................................................- 14 -

5.3.6 Line Format .....................................................................................- 14 -

5.3.7 GPIO..............................................................................................- 14 -

5.3.7.1 Basic block diagram ......................................................................- 15 -

5.3.7.2 IN and OUT matrix table.................................................................- 16 -

5.4 Optical Interface .....................................................................................- 16 -

5.4.1 Recommended External Input circuit diagram for customer ...........................- 17 -

5.4.2 Recommended External Output circuit diagram for customer.........................- 17 -

5.4.3 Characteristics of optical interface .......................................................- 18 -

5.5 Pulse Generator .....................................................................................- 18 -

5.5.1 Clock Pre-scaler ................................................................................- 19 -

5.5.2 Pulse Generator Selector .....................................................................- 19 -

5.5.3 Pulse Generator Length.......................................................................- 19 -

5.5.4 Pulse Generator Start Point ..................................................................- 19 -

5.5.5 Pulse Generator End Point ...................................................................- 19 -

5.5.6 Pulse Generator Repeat Count ..............................................................- 20 -

5.5.7 Pulse Generator Clear Activation ...........................................................- 20 -

5.5.8 Pulse Generator Clear Sync Mode ...........................................................- 20 -

5.5.9 Pulse Generator Clear Source................................................................- 21 -

5.5.10 Pulse Generator Inverter....................................................................- 22 -

5.5.11 Pulse Generator Setting Parameters ......................................................- 22 -

6. Sensor layout, output format and timing ........................................ - 23 -

6.1 Sensor layout ........................................................................................- 23 -

6.1.1 Monochrome sensor............................................................................- 23 -

6.1.2 Bayer color sensor............................................................................- 23 -

6.2. Camera output format ............................................................................- 24 -

6.2.1 1X-1Y.............................................................................................- 24 -

6.3 Pixel Format .........................................................................................- 24 -

6.3.1 Pixel Format ....................................................................................- 24 -

6.3.2 SP-5000M-USB Pixel Type .....................................................................- 25 -

SP-5000M-USB / SP-5000C-USB

- 4 -

6.3.2.1 GVSP_PIX_MONO8 8-bit output.......................................................- 25 -

6.3.2.2 GVSP_PIX_MONO10 10-bit output....................................................- 25 -

6.3.2.3 GVSP_PIX_MONO10_PACKED 10-bit output .........................................- 25 -

6.2.2.4 GVSP_PIX_MONO12 12-bit output....................................................- 25 -

6.2.2.5 GVSP_PIX_MONO12PACKED 12-bit output ..........................................- 25 -

6.3.3 SP-5000C-USB Pixel Type .....................................................................- 25 -

6.3.3.1 GVSP_PIX_BAYGR8 8-bit output ......................................................- 25 -

6.3.3.2 GVSP_PIX_BAYGR10 10-bit output ...................................................- 25 -

6.3.3.3 GVSP_PIX_BAYGR10_PACKED 10-bit output ........................................- 26 -

6.2.3.4 GVSP_PIX_BAYERBG12 12-bit output ................................................- 26 -

6.2.3.5 GVSP_PIX_BAYERBG12PACKED 12-bit output.......................................- 26 -

6.3.4 PixelSize.........................................................................................- 26 -

6.4 Output timing .......................................................................................- 27 -

6.4.1 Horizontal timing ..............................................................................- 27 -

6.4.2 Vertical timing .................................................................................- 28 -

6.4.3 ROI (Region Of Interest) setting.............................................................- 29 -

6.5 Digital output Bit allocation ....................................................................- 29 -

7. Operating modes ......................................................................- 30 -

7.1. Acquisition control ................................................................................- 30 -

7.1.1 Acquisition Mode...............................................................................- 30 -

7.1.1.1 Single Frame operation..................................................................- 30 -

7.1.1.2 Multi Frame operation...................................................................- 31 -

7.1.1.3 Continuous.................................................................................- 32 -

7.1.2 AcquisitionStart ................................................................................- 32 -

7.1.3 AcquisitionStop.................................................................................- 32 -

7.1.4 Acquisition frame rate........................................................................- 33 -

7.1.5 Calculation of the sensor maximum frame rate..........................................- 34 -

7.1.6 Maximum frame rate in USB 3.0 bandwidth ..............................................- 34 -

7.2. Exposure settings ..................................................................................- 35 -

7.2.1 Exposure Mode .................................................................................- 35 -

7.2.2 Exposure Time..................................................................................- 36 -

7.2.3 Exposure Auto ..................................................................................- 36 -

7.3. Trigger Control .....................................................................................- 36 -

7.3.1 Trigger Selector ................................................................................- 37 -

7.3.2 Trigger Mode....................................................................................- 37 -

7.3.3 Trigger Source ..................................................................................- 37 -

7.3.4 Trigger activation..............................................................................- 38 -

7.3.5 Trigger Overlap.................................................................................- 38 -

7.4. Normal continuous operation (Timed Exposure Mode/Trigger Mode OFF) ...............- 39 -

7.5. Timed mode ........................................................................................- 39 -

7.5.1 If the overlap setting is “OFF” ..............................................................- 40 -

7.5.2 If the overlap setting is “Readout” .........................................................- 40 -

7.6. Trigger width mode................................................................................- 41 -

7.6.1 If the overlap setting is “OFF” ..............................................................- 41 -

7.6.2 If the overlap setting is “Readout” .........................................................- 42 -

7.7. RCT mode ...........................................................................................- 43 -

7.8. PIV (Particle Image Velocimetry)................................................................ - 44 -

7.9. Sequence ROI Trigger..............................................................................- 45 -

7.9.1 Video send mode...............................................................................- 45 -

7.9.2 Trigger Sequence mode basic timing .......................................................- 46 -

7.9.3 Sequence ROI setting parameters ..........................................................- 46 -

7.9.3.1 Sequence index table (Default)........................................................- 46 -

7.9.3.2 Descriptions of index table parameters ..............................................- 46 -

SP-5000M-USB / SP-5000C-USB

- 5 -

7.10 Multi ROI function .................................................................................- 48 -

7.10.1 Multi ROI setting parameters ...............................................................- 48 -

7.11. Operation and function matrix .................................................................- 49 -

8. Other functions........................................................................ - 50 -

8.1 Black level control ..................................................................................- 50 -

8.1.1 Black Level Selector ...........................................................................- 50 -

8.1.2 Black Level......................................................................................- 50 -

8.2 Gain control..........................................................................................- 50 -

8.2.1 Gain Selector ...................................................................................- 51 -

8.2.2 Gain ..............................................................................................- 51 -

8.2.3 Gain Raw ........................................................................................- 51 -

8.2.4 Gain Auto........................................................................................- 52 -

8.2.5 Balance White Auto............................................................................- 52 -

8.3. LUT ...................................................................................................- 52 -

8.3.1 LUT Mode........................................................................................- 53 -

8.3.2 LUT Index........................................................................................- 53 -

8.3.3 LUT value........................................................................................- 53 -

8.4. Gamma...............................................................................................- 53 -

8.4.1 Linear and Dark Compression ................................................................- 54 -

8.5. Shading Correction.................................................................................- 54 -

8.6. Blemish compensation ............................................................................- 55 -

8.7 Lens control..........................................................................................- 56 -

8.7.1 About P-Iris .....................................................................................- 56 -

8.7.2 Setting for P-iris lens being used............................................................- 57 -

8.7.2.1 P-Iris lens select ..........................................................................- 57 -

8.7.2.2 Step max. ..................................................................................- 57 -

8.7.2.3 Position .....................................................................................- 57 -

8.7.2.4 Current F value ...........................................................................- 57 -

8.7.2.5 P-Iris Auto min. / P-Iris Auto max......................................................- 57 -

8.7.3 Motorized lenses ...............................................................................- 57 -

8.7.3.1 Iris...........................................................................................- 57 -

8.7.3.2 Zoom........................................................................................- 57 -

8.7.3.3 Focus........................................................................................- 58 -

8.8 ALC ....................................................................................................- 58 -

8.9 HDR (High Dynamic Range) (SP-5000M-USB only)..............................................- 59 -

9. Camera setting......................................................................... - 60 -

9.1 Camera Control Tool................................................................................- 60 -

9.2 Camera Default Settings ...........................................................................- 60 -

10. External appearance and dimensions .......................................... - 61 -

11. Specifications ........................................................................ - 62 -

11.1 Spectral response..................................................................................- 62 -

11.2 Specifications table ...............................................................................- 63 -

Appendix ...................................................................................... - 66 -

1. Precautions..............................................................................................- 66 -

2. Typical Sensor Characteristics .......................................................................- 66 -

3. Caution when mounting a lens on the camera....................................................- 66 -

4. Caution when mounting the camera................................................................- 67 -

5. Exportation .............................................................................................- 67 -

6. References ..............................................................................................- 67 -

Manual change history ...................................................................... - 68 -

User's Record ................................................................................. - 69 -

SP-5000M-USB / SP-5000C-USB

- 6 -

Before using this camera

EMVA 1288

With regard to signal to noise ratio in this manual, specifications measured by EMVA 1288 are used

together with specifications by a traditional measurement method.

EMVA 1288 is a more complete measurement that considers multiple noise sources, including

random noise, pattern noise, and shading. Additionally, EMVA 1288 incorporates temporal

variances in pixel output by capturing 100 frames of data and computing the RMS variations over

the captured frames. Because of the comprehensive nature of the noise analysis and the

additional consideration for RMS variances over time, EMVA 1288 SNR measurements are inherently

lower than the traditional SNR measurements given by manufacturers. However, the

comprehensive nature combined with rigid test parameters, means that all manufacturers are

measuring their products equally and EMVA 1288 tested parameters can be compared among

different manufacturers’ products.

In order to learn more about EMVA 1288, please visit http://www.emva.org

Interface

The SP-5000-USB employs a USB 3.0 interface and is in the process of being certified for

compliance with the USB3 Vision standard. USB3 Vision is a new standard interface for machine

vision applications being developed and managed by the AIA (Automated Imaging Association).

USB3 Vision uses USB 3.0 ports that will soon be standard on most PCs (with Windows 7 service

pack and Windows 8 native support expected soon). Components from different manufacturers

will easily communicate with each other.

USB3 Vision also supports the GenICamTM standard which is managed by the EMVA (European

Machine Vision Association). The purpose of the GenICam standard is to provide a common

program interface for various machine vision cameras. By using GenICam, cameras from different

manufacturers can seamlessly connect in one platform.

The maximum transfer speed of USB 3.0 is specified at 5.0 Gbps, however effective bandwidth is

reduced by a number of factors including pixel format conversions and the physical interface

components used. The USB3 Vision standard specifies a bandwidth of 2.8 Gbps or greater.

Maximum cable length for passive cables is five meters, but this can be made longer using active

cables.

As for the USB connector, SP-5000-USB uses a Micro B connector which complies with USB 3.0. This

connector has an additional 5-pin plug “stacked” on the side of a standard USB 2.0 Micro B

connector. However, USB 2.0 cannot be used with the SP-5000-USB.

Power supply

Although the USB 3.0 interface is capable of supporting both data and power, the power supplied

through the interface is not sufficient to operate the camera. A separate power supply unit must

be connected to the 12-pin connector.

Computer used for SP-5000-USB series

It is necessary to use a PC equipped with a USB 3.0 interface. It is also recommended to use a PC

equipped with slots of better than PC Express 2.0 x 8. Please note that the SP-5000-USB may not

work properly depending on the chipset used in the PC.

SP-5000M-USB / SP-5000C-USB

- 7 -

1. General

The SP-5000M-USB and SP-5000C-USB are new Spark Series high performance cameras with high

resolution and a fast frame rate suitable for high speed machine vision applications. The SP-

5000M-USB is a monochrome progressive scan CMOS camera and the SP-5000C-USB is the

equivalent Bayer mosaic progressive scan CMOS camera. Both are equipped with a CMOS sensor

offering a 1-inch optical format, a resolution of 5.24 million pixels, and a 5:4 aspect ratio. They

provide up to 61.98 frames per second for continuous scanning with 2560 x 2048 full pixel

resolution for both monochrome and raw Bayer output. 8-bit, 10-bit or 12-bit output can be

selected for both monochrome and raw Bayer formats. The new cameras feature a USB3 Vision

interface. A full pixel readout or partial scan readout mode can be selected depending on

applications.

The SP-5000M-USB and SP-5000C-USB have various comprehensive functions needed for automated

optical inspection applications, such as solid state device inspection or material surface

inspection. They incorporate video processing functions such as a look-up table, shading

compensation and blemish compensation in addition to fundamental functions such as trigger,

exposure setting and video level control.

As a common Spark Series feature, a new connector for lens control is employed. SP-5000M-USB

and SP-5000C-USB support P-iris and motor-driven lenses as standard lens control capabilities.

Factory options are available to configure this connector to support DC iris systems, as well as

provide a video iris output signal, or to provide additional TTL IN and OUT lines.

The latest version of this manual can be downloaded from: www.jai.com

The latest version of the Camera Control Tool for the SP-5000M-USB and SP-5000C-USB can be

downloaded from: www.jai.com

For camera revision history, please contact your local JAI distributor.

2. Camera composition

The standard camera composition is as follows.

Camera body 1

Sensor protection cap 1

Dear Customer (sheet) 1

The following optional accessories are available.

Tripod base

MP-42

Power supply unit

PD-12 series

SP-5000M-USB / SP-5000C-USB

- 8 -

3. Main features

New Spark Series, 1” progressive scan camera

Intelligent body design for easy and flexible installation

Utilizes new USB 3.0 interface

Aspect ratio 5:4, 2560(H) x 2048(V) - 5.2 million effective pixels

5 μm square pixels

S/N 55 dB for monochrome and 50 dB for color

8-bit, 10-bit or 12-bit output for monochrome and Bayer

61.98 frames/second with full resolution in continuous operation (8-bit)

Various readout modes, including horizontal and vertical binning (SP-5000M-USB only) and

ROI (Region Of Interest) for faster frame rates

0 dB to +24 dB gain control for both SP-5000M-USB and SP-5000C-USB

10 μs (1/100,000) to 8 seconds exposure control in 1 μs step

Auto exposure control

Timed and trigger width exposure control

RCT and PIV trigger modes for specific applications

ALC control with combined function of AGC, auto exposure, and auto iris

HDR (High Dynamic Range) function is available (SP-5000M-USB only)

Various pre-processing circuits are provided

Programmable LUT

Gamma correction from 0.45 to 1.0

Shading correction

Bayer white balance with manual or one-push auto (SP-5000C-USB only)

Blemish compensation

New Hirose 10P connector for lens interface including P-Iris lens control

C-mount for lens mount

Setup by Windows XP/Vista/7/8 via serial communication

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