Jarvis SEC 180 User manual

TABLE OF
CONTENTS Page.
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Model SEC 180 Non–Indexing Depth Gage
Internal Brake
220 V 4004049.
. . . . . . . . . . . . . . . . . . . .
115 V 4004048. . . . . . . . . . . . . . . . . . . . .
External Brake
42 V 4004047.
. . . . . . . . . . . . . . . . . . . . .
Model SEC 180 Indexing Depth Gage
Internal Brake
220 V 4004085.
. . . . . . . . . . . . . . . . . . . .
115 V 4004104. . . . . . . . . . . . . . . . . . . . .
External Brake
220 V 4004134.
. . . . . . . . . . . . . . . . . . . .
115 V 4004133. . . . . . . . . . . . . . . . . . . . .
42 V 4004122. . . . . . . . . . . . . . . . . . . . . .
Model SEC 180 Dual Trigger & External Brake
220 V 4004094.
. . . . . . . . . . . . . . . . . . . .
115 V 4004093. . . . . . . . . . . . . . . . . . . . .
42 V 4004092. . . . . . . . . . . . . . . . . . . . . .
Balancer 4042002 . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
Model SEC 180
Circular Breaking Saw
EQUIPMENT
SELECTION Ordering No.
. . . . . . . . . .
•Notice to Employer and Safety
Director 2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
•Notice to Operators, Maintenance
and Cleanup Personnel 3.
. . . . . . . . . . . . . . . . . .
•Parts Diagram and List 4. . . . . . . . . . . . . . . . . . . .
•Special Tools 10. . . . . . . . . . . . . . . . . . . . . . . . . . .
•Specifications 11 . . . . . . . . . . . . . . . . . . . . . . . . . . .
•Installation Instructions 11. . . . . . . . . . . . . . . . . . .
•Operating Instructions 12. . . . . . . . . . . . . . . . . . . .
•Maintenance Instructions 13. . . . . . . . . . . . . . . .

JARVIS
6204012::.

notice to employer
and safety director
Model SEC 180
page 2 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any mal -
functioning equipment.
2. Ensure
that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed
are four (4) copies of “NOTICE T O OPERA T ORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The
tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
7. Ensure
that proper procedures are established in accordance with OSHA ’ s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
8. Follow our installation and maintenance instructions for proper installation and care of the tool.
9. Avoid injury. Do not permit the tool to be misused.
10. If
you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool br ochur es will be pr ovided upon
request.
NOTICE T O EMPLOYER AND SAFETY DIRECT OR
AVOID INJUR Y
Keep hands clear .

notice to operators, maintenance
and cleanup personnel
Model SEC 180
page 3 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect
the power supply - or have the power supply disconnected - in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not being used.
5. Never
put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool.
6. Never allow people to walk in front of the tool during its use.
7. Never allow people to hold / restrain the carcass while operating the tool.
8. Test
the tool prior to use or daily . For single trigger tools: Depr ess the trigger and the tool should start.
Release the trigger and the tool should stop. For dual trigger tools: Depress each trigger individually
and the tool should not start. Depress both triggers simultaneously and the tool should start. Release
either
trigger and the tool should stop. If the tool malfunctions, r emove it from service and r eport or
repair it immediately.
9. Test
the brake prior to use or daily . After releasing either or both triggers, the tool should stop within
2.5 seconds. If the tool malfunctions, remove it from service and r eport or r epair it immediately.
10. Never depress the trigger unless you want to use or test the tool.
11. Never
make modifications or alterations to the tool. Report or r eplace any missing or illegible labels.
12. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil.” Continue holding the tool with both hands until the saw blade comes to a complete stop.
NOTICE T O OPERA T ORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING T OOL FROM SER VICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
Keep hands clear .

parts diagram and list
Model SEC 180
page 4 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

1 1055901Oval Head Screw 2
2 1033013Index Block 1
3 3025011Depth Gage Assy
, Index 1
1025031
Depth Gage, Non–index
4 1054172 Thumb Screw 1
1055609* Hex Screw
5 1004286* Washer 2
1036222*
Bushing (not shown)
6 1055964** Blade Retaining Screw 2
1054139*
Blade Retaining Screw 1
7 1004317
Blade Retaining W asher 1
1004252*
Blade Retaining W asher 1
8 1023439
Saw Blade, 98 T eeth
1023440
Saw Blade, 48 T eeth
(with Round Hub and Pins)
1023272* Saw Blade, 98 T eeth 1
1023332*
Saw Blade, 48 T eeth
(with Square Hub*)
9 1024144 Blade Guard, Non–index 1
1024169
Saw Blade Guard, Index
10 1004258 Slinger 1
11 1055835
Flat Head Slotted Screw 3
12 1002327 Gear Housing Cover 1
13 1035416 O–ring 1
14 1035460
Shaft Seal 1
15 1021359
Ball Bearing 1
16 1010452
Dowel Pin (with item 17) 4
1010446*
Dowel Pin
17 1026197 Crown Gear with Pins 1
1026192* Crown Gear without Pins
1026158* Crown Gear (one screw) 1
18 1020355
Gear Shaft (with item 17) 1
19 1021351
Ball Bearing 1
20 3016279 Gear Housing (incls. items 1
21, 23, 42 and 45)
21 1038006 Grease Fitting 2
ITEM PART NO. PART NAME QTY 22 1055854 Cheese Head Screw 4
23 1021360
Needle Bearing 1
24 1026157
Spiral Bevel Pinion Gear 1
25 1030061 Key 2
26 1021361
Needle Bearing Race 1
27 1029310 Spacer 1
28 1021155
Ball Bearing 1
29 1004255
Bearing Retaining W asher 1
30 1055781 Oval Head Screw 3
31 1026156 Helical Gear 1
32 1004253 Washer 1
33 1055852 Flat Head Socket Screw 1
34 1035468 Gear Housing Gasket 1
35 1010366
Dowel Pin 1
36 3002034 Front Motor Cover Assy. 1
(incls. items 35, 41 and 42)
37 1019142 Front Handle 1
38 1055613 Hex Head Screw 6
39 1004231 Split Lock Washer 2
40 1055856 Oval Head Screw 3
41 1004363 Thrust Washer 1
42 1021362
Needle Bearing 2
43 1026154 Helical Gear 1
44 1026155 Helical Gear 1
45 1004364 Thrust Washer
, .15 thick 1
1004254* Thrust Washer
, .03 thick
46 1014159* Locking Washer 1
47 1027060Stud 1
48 1006047
Gage Locking Lever 1
49 1055873
Flat Head Slotted Screw 2
50 8039099
Blade Locking Pin 1
3026064
Spiral Bevel Gear Set
(incl. items 16–18, 24 & 26)
3026060* Two Screws w/o Pins Arbor
3026051* One Screw Arbor
3026052 Helical Change Gear Set 1
(incls. items 25, 31 and 44)
ITEM PART NO. PART NAME QTY
*
*
*
*
** W rench 8039146 is provided
Figure A






 For non–indexing models only
 For indexing models only
* Not used in current tools
**
*

parts diagram and list
Model SEC 180
page 5 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

51 3026053 Helical Pinion Gear Assy 1
(incl. items 25, 43, 52 & 53)
52 1029309 Helical Pinion Spacer 1
53 1013150
Retaining Ring 1
54 1021363 Ball Bearing 1
55 1004297 Washer 1
56 1004256
Bearing Retaining W asher 1
57 1061560 Fan 1
58 3063100 Armature Assembly
, 42 V 1
3063194 Armature Assembly
, 1 15 V 1
3063195 Armature Assembly
, 220 V 1
(includes items 57 and 59)
59 1021364 Ball Bearing 1
60 1055855 Cheese Head Screw 2
61 1016391
Fan Housing 1
62 1063470 Stator
, 42 V 1
1063801 Stator , 1 15 V 1
1063802 Stator
, 220 V 1
63 1036197
Motor Housing Bushing 1
64 3016281
Motor Housing (includes 1
items 63 and 67)
65 1002326 Brush Cover 2
66 1047012
Motor Brush, 42 V 2
1047010
Motor Brush, 1 15 V 2
1047008 Motor Brush, 220 V 2
67 1061559 Brush Holder 2
68 1007296 Hex Nut 4
69 1002330 Rear Motor Cover 1
70 1055914 Hex Head Screw 2
71 1055716 Hex Head Screw 1
72 1024172 T
rigger Guard 1
73 1055895 Pan Head Screw 4
74 1017188
Label Plate 1
75 1055725 Pan Head Screw 4
76 1035469 Rear Handle Gasket 1
77 1042281
Hanger Bkt. (incl. item 109) 1
78 1014085 Spring 1
79 1019188
Rear Handle with Brake 1
1019141G
Rear Handle A TD
1019164G
Rear Handle 42 V
ITEM PART NO. PART NAME QTY
Figure B
G
♦
Y
V
Y
Y
Used on models with dual cord connections only
Y
Used on models with single cord connections only
♦
Used on external brake models only
G
V
Used on internal brake models only
Y
YG
See p arts lis t on p ag e 6 f o r p ar t n umbers t o i tems 80–109.
V

parts diagram and list
Model SEC 180
page 6 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

80 1055913 Self T apping Screw 2
81 1010167
Roll Pin 2
82 1018126
Switch Actuating Lever 1
83 1010356
Dowel Pin 1
84 1042373VSwitch Holder for Brake 1
1042282GSwitch Holder
85 1055834 Pan Head Screw 1
86 1005126VElectric Switch for Brake 2
1005104GElectric Switch
87 1004257
Ring W asher 1
88 1013220
Retaining Ring 1
89 1035414 Handle Cover Gasket 1
90 1002329♦
Handle Cover (incl. item 91) 1
1002339Y
Handle Cover , 1 15V & 220V
1002370Y Handle Cover , 42 V
91 1017083 Danger Label 1
92 1011260 Connector
, 1 15 V & 220 V 1
1011328 Connector
, 42 V 1
93 1001099
Spiral Cord, 1 15 V & 220 V 1
1001039 Electric Cord, 42 V
1001081V
Spiral Cord for brake
94 1063560G Rubber Grommet 1
ITEM PART NO. PART NAME QTY
95 1063505G Plug 1 15 V and 220 V 1
96 1063549Y
Rubber Grommet 1
97 1063209Y
Signal Cord Plug 1
98 1001100Y
Spiral Cord 1
99 1011279YConnector
, 42 V and A TD 1
100 1055832 Oval Head Screw 2
101 1035413
Diaphragm Seal 1
102 1063820V
Brake Board, 1 15 V 1
1063821V
Brake Board, 220 V 1
103 1029341V
Circuit Board Spacer 2
104 1055777 Cheese Head Screw 4
105 1029342 Hex Spacer 2
106 1018162 T
rigger Lever (incl. item 78) 1
107 1010362
Dowel Pin 1
108 1055894 Socket Head Cap Screw 4
109 1036209
Bushing (with item 77) 2
110 1044060
Handle Mounting Flange 1
111 1014096 Spring 1
112 1018113 T
rigger Lever 1
113 1010395
Threaded Pin 2
114 1019163
Front Handle 1
115 3005017 Switch Assembly 1
116 1035282 O–ring 1
117 1002367 Switch Cover 1
118 1042343 Handle Bracket 1
119 1011309
Strain Relief Connector 1
120 1001050 Electric Cord 1
121 1011310
Strain Relief Connector 1
122 1007303 Locking Nut 1
123 1055746 Socket Head Cap Screw 4
ITEM PART NO. PART NAME QTY
Figure C
Used on models with dual cord connections only
Y
Used on models with single cord connections only
♦
Used on external brake models only
G
V
Used on internal brake models only
See Figure B on page 5 for items 80–109.
Anti–tie Down
Handle Assembly

parts diagram and list
Model SEC 180
page 7 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

1 1016445 Electrical Enclosure 1
2 1063393 T erminal Rail 1
3 1032436 Mounting Plate 1
4 1063496 Y ellow/ Green T erm. Block 1
5 1063455 Fuse T erminal Block 1
6 1063542 Fuse 1
7 1063494 Gray T erminal Block 5
8 1063363 T erminal Marker 7
9 1055803 Pan Head Screw 2
10 1004247 Washer 4
1
1 1011249 Cord Connector 2
12 1007256 Locking Nut 2
13 1063362 End Clamp T erminal 1
14 1063723 Aux. Contact 1
15 1063089 Wire Ring T erminal 2
16 1063722 Contactor , 220 V 1
1063726 Contactor
, 1 15 V 1
17 1063079 Wire Ring T erminal 2
18 1001188 Cord ft
ITEM PART NO. PART NAME QTY
19 1061545 Ferrule 8
20 1042341 Resistor Bracket 2
21 1055779 Cheese Head Screw 2
22 1004241 Lock Washer 2
23 7800565 Insulating T ubing 2.5 in
24 1063724 Power Resistor , 220 V 1
1063727 Power Resistor
, 1 15 V 1
25 1063619 Brake Board 1
26 1029302 Spacer 4
27 1004244 Washer 4
28 1063725 Fuse 4
29 1055974 Pan Head Screw 2
30 1063533 Fem. Wire T erminal 2
31 1063506 Outlet 1
32 1063560 Grommet 1
33 1017085 Danger Label 1
34 1017237 Conn. Diagram, 220 V 1
1017238
Conn. Diagram, 115 V 1
ITEM PART NO. PART NAME QTY
Single Trigger
Remote Electronic Brake
3063121 (220V)
3063130 (1 15V)
Figure D

parts diagram and list
Model SEC 180
page 8 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

Single Trigger
Electronic Brake
3063210 (42V)
1 1011262 Cord Connector 2
2 1007266 Locking Nut 2
3 1055803 Pan Head Screw 5
4 1004247 External Lock Washer 5
5 1063799
Magnetic Starter 1
6 1063800 Heater Pack 1
7 1001189 Cord ft
8 1011249
Cord Connector 1
9 1007256 Locking Nut 1
10 1001039 Cord ft
11 1011248
Cord Connector 1
12 1007249 Locking Nut 1
13 1063208 Outlet 1
14 1063623 Black Grommet 1
15 1016514 Electrical Enclosure 1
16 1032485
Mounting Plate 1
17 1063362 T
erminal End Clamp 1
18 1063520 Gray T
erminal Block 4
19 1063390 Fuse T
erminal Block 2
ITEM PART NO. PART NAME QTY 20 1063494 Gray T
erminal Block 1
21 1063495
Blue T erminal Block 1
22 1063554 T
erminal Rail 1
23 1063496 Y
ellow/Green T erm. Block 1
24 1063363 T
erminal Marker 5
25 1063456 T
erminal Marker 4
26 1063814 Fuse 1
27 1063763 Fuse 1
28 1055971 Pan Head Screw 2
29 1004325 Split Lock Washer 2
30 1063812 Power Resistor 1
31 1029302 Spacer 4
32 1004244
Internal Lock W asher 4
33 1063813 Brake Board 1
34 1063528 Auxiliary Contact Block 1
35 1063725 Fuse 1
36 1063816 Suppressor 1
37 1017085
Danger Label 1
38 1017298
Connection Diagram Label 1
ITEM PART NO. PART NAME QTY
Remote
Figure E

parts diagram and list
Model SEC 180
page 9 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

Dual Trigger
1 1016408 Electrical Enclosure 1
2 1032447
Mounting Plate 1
3 1029302 Spacer 8
4 1004244
Int. T ooth W asher 8
5 1063533
Female Wire T erminal 2
6 1063089
Wire Ring T erminal 2
7 1063079
Wire Ring T erminal 2
8 1063723 Auxiliary Contact 1
9 1063722 Contactor 1
10 1004247 Ext. T
ooth W asher 4
11 1055974 Phillips Screw 2
12 1007266 Locking Nut 1
13 1055803 Pan Head Screw 2
14 1063393 T
erminal Rail 1
15 1011248
Cord Connector 1
16 1011249
Cord Connector 1
17 1011306
Cord Connector 1
18 1001188 Cord ft
19 1061545 Ferrule 6
20 1063506 Outlet 1
ITEM PART NO. PART NAME QTY
21 1063560 Grommet 1
22 1063208 Outlet 1
23 1001014 Cord ft
24 1007249 Locking Nut 1
25 1007256 Locking Nut 1
26 1063496 Y
ellow/Green T erm. Block 1
27 1063455 Fuse T
erminal Block 1
28 1063542 Fuse 1
29 1063494 Gray T
erminal Block 5
30 1063363 T
erminal Marker 7
31 1063362 T
erminal End Clamp 1
32 1063725 Fuse 1
33 1063741 Brake Board 1
34 1063312 Fuse 1
35 1063502 Fork Wire Terminal 8
36 1063296 Anti–T
ie Down Board 1
37 1017085
Danger Label 1
38 1017252
Connection Diagram 1
ITEM PART NO. PART NAME QTY
3063141 (220V)
Figure F
Remote Electronic Brake

special tools
Model SEC 180
page 10 of 16
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457–4926
UNITED ST A TES OF AMERICA
TEL. [phone] FAX. [phone]
6204012::.

Figure G
THE FOLLOWING TOOLS ARE RECOMMENDED FOR PROPER AND EFFECTIVE
ASSEMBLY
AND DISASSEMBL Y OF THE JAR VIS SEC180 CIRCULAR BREAKING
SAW.
BEARING EXTRACTION
T OOL 80391 11
Special Tools
BEARING EXTRACTION
T OOL 8039171
BEARING EXTRACTION and
INSTALLATION T
OOL 8039140
BEARING INSERTION
T OOL 8039170