Jarvis SEC 400 User manual

TABLE OF
CONTENTS Page............................
SEC 400 without Controller
42V/50Hz (21 inch Blade) 4004077.....
230V/60Hz (16 inch Blade) 4004076....
460V/60Hz (16 inch Blade) 4004086....
SEC 400 with Mechanical Brake
for Part Numbers: See pg. 13..........
SEC 400 with Thin Head (16 inch Blade)
230V/60Hz (Electric / DC Brake) 4004135
460V/60Hz (Mechanical Brake) 4004132.
SEC 400 with Electric / DC Braking
for Part Numbers: (3 Phase) See pg. 14.
Balancer
Mechanical Brake 4042049............
Electric Brake 4042036...............
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
Model SEC 400
Hog Splitting Saw
EQUIPMENT
SELECTION Ordering No...........
•Safety Messages to Employer and Safety
Director 2.................................
•Safety Messages to Operators, Maintenance
and Cleanup Personnel 3...................
•Parts Diagram and List 4....................
•Wiring Diagrams 16........................
•Special Tools 19...........................
•Specifications 20...........................
•Installation Instructions 20...................
•Operation Instructions 20....................
•Maintenance Instructions 21.................
JARVIS ®
6204004;.

safety messages to employer
and safety director
Model SEC 400 page 2 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any mal-
functioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub--contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Ensure that eye protection is worn in accordance with OSHA’s eye and face protection requirements
(29 CFR 1910.133) when operating tool.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTOR
AVOID INJURY
Keep hands clear.

safety messages to operators,
maintenance and cleanup personnel
Model SEC 400
page 3 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not being used.
5. Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR
1910.133) when operating the tool.
6. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool.
7. Never allow people to walk in front of the tool during its use.
8. Never allow people to hold / restrain the carcass while operating the tool.
9. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depress
one trigger, then pause one second and depress the other trigger and the tool should notstart. Repeat
this procedure reversing the triggers. Depress both triggers simultaneously and the tool should start.
With the tool running, release one trigger and the tool should stop. Continue holding the depressed
trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the
other trigger. If the tool malfunctions, remove it from service and report or repair it immediately.
10. Test the brake prior to use or daily. After releasing either or both triggers, the blade should stop within
1.5 seconds. If the tool malfunctions, remove it from service and report or repair it immediately.
11. Never depress the triggers unless you want to use or test the tool.
12. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.
13. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
Keep hands clear.

parts diagram and list
Model SEC 400 page 4 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
1 1055749** Hex Head Screw 1
2 1012076 Blade Clamp 1
3 1023297 Standard Blade (16 inch) 1
1023284 Saw Blade (18 inch)
1023290 Saw Blade (21 inch)
4 1010360 Dowel Pin 2
5 1030053 Key 2
6 1020222 Blade Mounting Shaft 1
(includes item 4)
7 1055746 Socket Head Cap Screw 4
8 1038011 Grease Fitting 2
9 1002312 Gear Box Cover 1
10 1035371 O--ring 1
11 1035256 Shaft Seal 1
12 1032322 Bearing Plate 1
13 1021328 Ball Bearing 1
14 1026151 Crown Gear, Std 1
1026199 Crown Gear, Low Speed
15 1013212 Retaining Ring 1
16 1021276 Cylindrical Bearing 1
17 1016462 Gear Housing (2.84 dia.) 1
18 1055613 Hex Head Screw 2
19 1004245 Flat Washer 1
20 1042266* Ft Hdl Bkt (2.44 dia Gr Hsg) 1
1042339 Ft Hdl Bkt (2.84 dia Gr Hsg) 1
21 1055743 Set Screw 2
22 1018120 Trigger Lever (with Item 33) 1
23 1019140 Front Handle Grip 1
24 1010334 Threaded Pin 4
25 3005026 Switch Assembly 1
26 1063009 Wire Nut 2
27 1035375 O--ring 1
28 1002314 Front Handle Cover 1
29 1055744 Socket Head Cap Screw 3
30 1011305 Connector 1
31 1001122 Molded Plug and Wire 1
32 1059056* Hose Assembly 1
33 1014150 Compression Spring 1
ITEM PART NO. PART NAME QTY
34 1055753 Hex Head Screw 7
35 1004232 Split Lock Washer 7
36 1035372 O--ring 1
37 1021327 Needle Bearing 1
38 1026164 Pinion Gr. Sft (Splined, 15T) 1
1026180* Pinion Gr. Sft (Tang, 15T)
1026198 Pinion Gr. Sft (Splined, 13T)
Low Speed
39 1063220 Connector 1
40 1036190 Inner Ring Bushing 1
41 1013237 Retaining Ring 1
42 1013243 Retaining Ring 2
43 1021329 Ball Bearing 1
44 1035537 Oil Seal 1
45 1013208 Thrust Ring 1
46 1055617 Socket Head Cap Screw 6
47 1011301 Splined Coupling 1
48 1035534 O--ring 1
49 1030052* Key 2
50 1054132* Special Screw 1
51 1035367 Guard Gasket 1
52 1055748 Socket Head Cap Screw 2
53 1038025* Grease Relief Fitting 1
54 1050607 Hex Head Plug 1
55 1024125 Blade Guard (16 inch blade) 1
1024128 Blade Guard (18 inch blade)
1024131 Blade Guard (21 inch blade)
56 1055750 Hex Head Screw 2
3016271 Gear Hsg. Assy (incls. 1, 2,
4--17, 34--38, 40--46 and 54)
3016381 Gear Hsg. Assy, Low Speed
3019143 Front Handle Assy (incls.
items 18--31, 33, 39 and 52)
3011022 Coupling and Seal Assy
(incls. items 47 and 48)
3013005 Thrust Ring Seal Assy
(incls. items 44 and 45)
ITEM PART NO. PART NAME QTY
Figure A
*
*
*
*
*
**
***
* For spare parts only, not in current tools.
** Tighten to 65 lbf--ft.
*** Install open end facing blade.

parts diagram and list
Model SEC 400
page 5 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
57 1055751 Hex Head Screw 2
58 1004233 Split Lock Washer 2
59 1042271 Hanger 1
60 1055752 Hex Head Screw 4
61 1004231 Split Lock Washer 15
62 1002308 Front Motor Cover 1
63 1035370 O--ring 2
64 3063037 Stator Assembly, 460/230V, 1
60Hz; 380/200V, 50Hz
3063041 115V, 50Hz
3063042 42V, 50Hz
3063047 575V, 60Hz
3063110 380V, 60Hz
3063123 208V, 60Hz
3063125 415V, 50Hz
3063127 220V, 50Hz
65 1055757 Set Screw (with Item 64) 2
66 1021302 Ball Bearing 1
67 1013207 Bearing Retaining Ring 1
68 1055754 Hex Head Screw 3
69 1064038 Rotor (Spline Drive) 1
1064028* Rotor (Tang Drive) 1
70 1021330 Ball Bearing 1
71 1014101 Wave Spring 1
72 1002307 Rear Motor Cover 1
1002553 Rear Motor Cover, 42 & 115V
73 1035368 Shaft Seal 1
74 1061527 Fan Driver 1
75 1030051 Key 1
76 1061528 Fan 1
77 1004229 Fender Washer 2
78 1055755 Hex Head Screw 6
79 1017081 Danger Label 1
80 1055779* Cheese Head Screw 4
81 1035282 O--ring 1
82 1032397 Adapter Plate 1
83 1011286 Connector, Straight, 42 & 115V 1
84 1055845 Pan Head Screw 4
85 1011304 Connector, Elbow 1
86 1035457 Gasket 1
87 3005042 Switch Assembly 1
88 1004234 Serrated Lock Washer 1
89 1063414 Motor Conduit 1
1063524 Motor Conduit, 42 & 115V
90 1035374 Grommet 1
91 1035373 O--ring 1
92 1035366 Electrical Box Gasket 1
93 1002313 Electrical Box Cover 1
94 1004230 Split Lock Washer 4
95 1017085 Electrical Label 1
96 1017158 Information Label 1
97 1055039 Drive Screw 4
98 1010504 Roll Pin 1
99 1055720 Button Head Screw 2
100 1019139 Rear Handle with item 98 1
101 1018121 Trigger Lever with item 102 1
102 1014153 Compression Spring 2
103 1055838 Oval Head Screw 4
104 1032357 Air Inlet Plate 1
105 1055747 Socket Head Cap Screw 1
106 1061530 Plug 1
107 1055611 Socket Head Cap Screw 5
108 1002306 Fan Cover 1
109 1002315 Motor Cover 1
1002320 Motor Cover, 42 & 115V
110 1017168* Nameplate Label 2
111 1030068 Key 1
112 1009124* Sleeve (incl. with item 69) 1
113 1029301 Spacer 3
114 1024126 Splash Guard 1
115 1042272 Splash Guard Bracket 1
116 1055790 Hex Head Screw 2
117 see page 6 Cord Assembly 1
3019144 Rear Handle Assy (includes
items 24, 34, 35, 61, 81,
87, 98--102)
8039097 Complete Tool Kit -- pg 19
ITEM PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY
Figure B
*
*
*
*
* For spare parts only,
not in current tools
** Install open end facing fan
**

parts diagram and list
Model SEC 400 page 6 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
117 DC Brake:
200--460V
3001018 Cord and Conn. with Insert 1
1063634 Conn. with Male Pins Insert
1063638 Insert with Male Pins
1001080 Cord, 7 Conductor, 20 ft
575V
3001021 Cord and Conn. with Insert 1
1063628 Connector Shell
1063626 Insert with Male Pins
1001080 Cord, 7 Conductor, 20 ft
Mechanical Brake:
200--460V
3001019 Cord & Conn, Mech. Brake 1
1063751 Conn. with Male Pins Insert
1063805 Insert with Male Pins
1012091 Cable Clamp
1001127 Cord, 9 Conductor
115V Mech. Brake
3001022 Cord & Conn., Mech. Brake 1
1063760 Conn. with Male Pins Insert
1063849 Insert with Male Pins
1001127 Cord, 9 Conductor
1 1035538 Oil Seal 1
ITEM PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY
2 1055753 Hex Head Screw 10
3 1004017 Flat Washer 4
4 1042347 Hanger 1
5 1016469 Brake Housing with item 1 1
6 1035496 O--ring 1
7 1014155 Wave Spring 1
8 1013127 Retaining Ring 1
9 1032451 Splined Plate 1
10 1011311 Splined Coupling 1
11 1055117 Round Head Screw 2
12 1063244 Ring Tongue 2
13 1001126 Wire 4 ft
14 1002371 Front Motor Cover 1
15 1004231 Lock Washer 9
16 1055934 Hex Head Screw 6
17 1072048 Brake Coil, 115--575V 1
1072049 Brake Coil, 42V only
(incl. items 18 and 19) 1
18 1004015 Lock Washer 4
19 1055946 Socket Head Cap Screw 4
20 1055613 Hex Head Screw 3
21 1004232 Lock Washer 6
3061215 Mechanical Brake Kit, 115V
3061216 Mechanical Brake Kit, 230V
3061217 Mechanical Brake Kit, 460V
Figure C
Mechanical Brake Parts

parts diagram and list
Model SEC 400
page 7 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Figure D
1 1007337 Hex Nut 1
2 1012106 Blade Clamp 1
3 1023297 Standard Blade (16 inch) 1
1023284 Saw Blade (18 inch)
1023290 Saw Blade (21 inch)
4 1002413 Gearbox Cover 1
5 1010448 Dowel Pin 2
6 1035559 Shaft Seal 1
7 1035558 O--ring 1
8 1010449 Dowel Pin (with item 9) 2
9 1026203 Gear and Blade Shaft 1
10 1027067 Short Stud 1
11 1021406 Tapered Bearing Cone 4
12 1021407 Tapered Bearing Cup 4
13 1029350 Thin Spacer 1
14 3069001* Shim Package 3
15 1012107 Bearing Clamp 1
16 1027066 Long Stud 1
17 1029349 Thick Spacer 1
18 1013271 External Retaining Ring 1
19 1030073 Key 2
20 1026202 Helical Spur Gear 1
21 1026201 Spiral Bevel Ring Gear 1
22 1050607 Hex Head Plug 1
23 1055020 Socket Head Cap Screw 6
24 1016552 Gear Housing 1
ITEM PART NO. PART NAME QTY
25 1038011 Grease Fitting 2
26 1035514 O--ring 2
27 1007336 Hex Nut, Left Hand 1
28 1007335 Hex Nut 1
29 1021327 Needle Bearing 1
30 1035435 O--ring 1
31 1004272 Split Lock Washer 2
32 1055921 Hex Head Screw 2
33 1055753 Hex Head Screw 6
34 1004232 Split Lock Washer 6
35 1016553 Intermediate Housing 1
36 1035372 O--ring 1
37 1026200 Spiral Bevel Pinion Gear 1
38 1036190 Inner Ring Bushing 1
39 1013237 External Retaining Ring 1
40 1013243 External Retaining Ring 2
41 1021329 Ball Bearing 1
42 1035537 Oil Seal
43 1013208 Thrust Ring 1
44 1055617 Socket Head Cap Screw 6
45 1035557 Guard Gasket 1
46 1024210 Blade Guard, 16 inch 1
1024284 Blade Guard, 18 inch
47 1055750 Hex Head Screw 2
3016382 Gear Housing Assembly
(incls items 1, 2, 4--45)
ITEM PART NO. PART NAME QTY
*
*
*
*Shim package contains 3 shims 0.005 inch thick
and 6 shims 0.002 inch thick. Install only as
many shims as necessary to obtain proper fit.
Thin Head

parts diagram
Gear Housing
Intermediate Housing
Bearing Clamp
Left Hand Thread
TaperedBearingCup
Tapered
Bearing Cone
Spacer
Tapered
Bearing Cone
Clearance Setting
Tapered
Bearing Cup
Place Shims Here to Set Bevel Gear Backlash
Tapered Bearing
Cone Hex Nut
Long Stud: Use 6 mm Allen Wrench to Hold
Short Stud: Use 6 mm Allen Wrench to Hold
Hex Nut
Left Hand
Thread
Spacer
Clearance Setting
Gear and Blade Shaft
Bevel Gear
1. Set bearing cone clearance:
IF tight, add shims to achieve proper fit; replace spacers if necessary.
IF loose, remove shims to achieve proper fit.
2. Backlash of bevel gears should be 0.003 to 0.007 inch.
3. Bevel side of retaining ring must be facing away from gear housing.
4. Use Loctite 262 on hex nuts.
5. Pack all bearing cones and bearing cups with Jarvis 1315
White Grease when clearance adjustments are completed.
Notes
Figure E
Thin Head Gear Housing
Assembly
(Section View)
Place or Remove Shims Here
to Set Bearing Cone Clearance.
Place or Remove Shims Here
to Set Bearing Cone Clearance.
Retaining Ring
Model SEC 400 page 8 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®

parts diagram and list
Model SEC 400
page 9 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Figure F
Electric Control Box
Mechanical Brakes
(Except 42 Volts)
For part numbers see Table 1

parts diagram and list
Model SEC 400 page 10 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Figure G
Electric Control Box 42 Volts only
Mechanical Brakes
52 1001119 Cord 4 ft
53 1061545 Ferrule 10
54 1007266 Locking Nut 2
55 1011262 Cord Connector 2
56 1001259 Cord 3 ft
57 1061613 Ferrule 7
58 1007249 Locking Nut 1
59 1011248 Cord Connector 1
60 1063747 Outlet 1
61 1063550 Grommet 1
62 1004227 Internal Lock Washer 2
ITEM PART NO. PART NAME QTY
For part numbers 1--51 see Table 1

parts diagram
Model SEC 400
page 11 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Figure H
Electrical Control Assembly
Direct Current Braking
(except 42 Volts)
(Three Phase)
For part numbers see Table 2

parts diagram and list
Model SEC 400 page 12 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Electrical Control Assembly 42 Volts only
Direct Current Braking (Two Phase)
Figure I
ITEM PART NO. PART NAME QTY
1 1063631 Overload Relay 1
2 1063499 Heater Pack 1
3 1063757 Suppressor 1
4 1011248 Cord Connector 1
5 1007249 Locking Nut 1
6 1001014 Cord 3 ft
7 1001162 Cord 4 ft
8 1011258 Cord Connector 2
9 1007255 Locking Nut 2
10 1001119 Cord 4 ft
11 1063455 Terminal Block, Fuse 1
12 1011262 Cord Connector 2
13 1007266 Locking Nut 2
14 1063208 Outlet 1
15 1063209 Plug 1
16 1063520 Terminal Block, Gray 6
17 1063494 Terminal Block, Gray 7
18 1063495 Terminal Block, Blue 1
19 1063496 Terminal Block, Yel/Green 1
20 1032386 Mounting Plate 1
21 1042300 Terminal Rail 1
22 1016450 Electrical Enclosure 1
23 1063363 Terminal Marker 9
24 1063456 Terminal Marker 7
25 1055803 Screw 6
ITEM PART NO. PART NAME QTY
26 1004247 Lock Washer 6
27 1063570 Fuse 1
28 1063632 Overload Mtg Adapter 1
29 1055863 Screw 2
30 1004242 Split Lock Washer 2
31 1063702 Suppressor 1
32 1063502 Terminal, Fork 10
33 1063571 Circuit Board, ATD 1
34 1029445 Spacer 4
35 1004244 Lock Washer 4
36 1073072 Pan Head Slotted Screw 4
37 1061617 Heat Sink 1
38 1063862 Fuse 1
39 1072310 Fuse 1
40 1055741 Cheese Head Screw 8
41 1004230 Split Lock Washer 16
42 1063607 Transformer 1
43 1017212 Wiring Diagram Label 1
44 1017085 Danger Label 1
45 1063446 Terminal, Ring 4
46 1004216 Flat Washer 2
47 1063605 Bridge Rectifier 1
48 1063744 Terminal, Ring 4
49 1063079 Terminal, Ring 1
50 1063759 SCR Rectifier 1
51 1055845 Screw 8
52 1060068 Threaded Insert 6
53 1072186 Dual SCR Rectifier 3
54 1063745 Terminal, Ring 6
55 1063633 Terminal, Ring 6
3063063

parts list
Model SEC 400
page 13 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
TABLE 1 -- MECHANICAL BRAKE (See Figures F and G)
Saw Voltage/Hz 42V/50Hz 115V/50Hz 230v/60Hz 380V/50Hz 415V/50Hz 460V/60Hz
Part Number (16 inch) Blade 4004226 4004114 4004101 4004110 4004105 4004100 and
4004132 (thin)
Part Number (18 inch) Blade 4004098 4004129 4004095
Part Number (21 inch) Blade 4004113 4004097
Control Box Number 3063196 3063161 3063162 3063197 3063180 3063147
Item Name Part Number
1Yellow/Green Block 1063496 1063521 1063496 1063496 1063496 1063496
2Terminal Block Plug 1063823 N/A 1063823 1063823 1063823 1063823
3Terminal Block Base 1063822 N/A 1063822 1063822 1063822 1063822
4Suppressor 3 1063699 1063709 1063699 1063699 1063699 1063705
5Overload Relay 1072120 1063704 1072103 1072120 1072119 1072119
6Connector 1011262 1063761 1063752 1063752 1063752 1063752
7Gasket/Locking Nut* 1007266* 1060085 1060085 1060085 1060085 1060085
8Pan Head Screw N/A 1055724 1055724 1055724 1055724 1055484
9Flat Washer N/A 1004225 1004225 1004225 1004225 1004274
10 Lock Washer N/A 1004241 1004241 1004241 1004241 1004164
11 Hex Nut N/A 1007276 1007276 1007276 1007276 1007192
12 Cord Connector 1011262 1011262 1011262 1011262 1011262 1011262
13 Locking Nut 1007266 1007266 1007266 1007266 1007266 1007266
14 Cable N/A 1001127 1001132 1001132 1001132 1001132
15 Mounting Plate 1032482 1032464 1032465 1032465 1032465 1032452
16 Cord Connector 1011248 N/A N/A N/A N/A 1011248
17 Locking Nut 1007249 N/A N/A N/A N/A 1007249
18 Electric Enclosure 1016503 1016483 1016483 1016483 1016483 1016470
19 Fuse Block 1063390 1063390 1063390 1063390 1063390 1063455
20 Terminal Marker 1063456 1063456 1063456 1063456 1063456 1063456
21 Fuse (1FU) 1063768 1063762 1063768 1063768 1063768 1063542
22 Fuse (2FU) 1063797 1063763 1063763 1063763 1063763 1063473
23 Gray/Blue* Block 1063494(5)
1063495(1)*
1063520(3)
1063494(2)
1063494 1063494(5)
1063495(1)*
1063494)(5)*
1063495(1)
1063494
24 Terminal Marker 1063363 1063456(6)
1063363(2)
1063363 1063363 1063363 1063363
25 Relay 1063485 1063483 1063485 1063485 1063485 1063483
26 Pan Head Screw 1055850 1055850 1055850 1055850 1055850 1055482
27 Lock Washer 1004241 1004241 1004241 1004241 1004241 1004006
28 Female Disconnect 1063533 1063533 1063533 1063533 1063533 1063533
29 Pan Head Screw N/A N/A N/A N/A N/A 1055490
30 Suppressor 1 1063702 1063702 1063702 1063702 1063702 1063702
31 Suppressor 4 N/A N/A N/A N/A N/A 1063702
32 Suppressor 2 1063703 1063709 1063703 1063703 1063703 1063709
33 Terminal Wire Fork 1063502 1063502 1063502 1063502 1063502 1063502
34 Terminal Wire Fork/Ring* N/A 1063555* 1063555* 1063461 1063461 1063461
35 Fuse 1063862 1072091 1063862 1063892 1063862 1072091
36 Pan Head Screw 1055803 1055803 1055803 1055803 1055803 1055010
37 Lock Washer 1004247 1004247 1004247 1004247 1004247 1004022
38 Hex Spacer 1029445 1029445 1029445 1029445 1029445 1029445

parts list
Model SEC 400 page 14 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
TABLE 1 -- MECHANICAL BRAKE (Cont’d -- See Figures F and G)
Saw Voltage/Hz 42V/50Hz 115V/50Hz 230V/60Hz 380V/50Hz 415V/50Hz 460V/60Hz
Item Name Part Number
39 Lock Washer 1004244 1004244 1004244 1004244 1004244 1004244
40 Plastic Screw 1073072 1073072 1073072 1073072 1073072 1073072
41 Terminal Rail/End Clamp 1063554 1042313/1063362 1063554 1063554 1063554 1063554/N/A
42 Contactor 1072128 1072131 1072102 1072128 1072128 1072127
43 Circuit Board 1072072 1072071 1072072 1072072 1072072 1072071
44 Screw 1055914 1055850 1055850 1055850 1055850 1055490
45 Octal Socket N/A 1063287 1063287 1063287 1063287 1063287
46 Power Supply 1063796 1063753 1063767 1063767 1063767 1063753
47 Power Supply Fuse N/A 1063862 1063862 1063862 1063862 1063862
48 Connection Diagram 1017289 1017267 1017270 1017279 1017279 1017262
49 Danger Label 1017085 1017085 1017085 1017085 1017085 1017085
50 Motor Transient Suppressor 5 N/A N/A N/A N/A N/A 3063288
51 “X”Amps 10.1 33.6 16.8 10.1 9.3 8.4
TABLE2--THREEPHASEDCBRAKE (SeeFigureH)
Saw Voltage/Hz 42V/50 115V/50 200V/50 208V/60 220V/50 230V/60 380V/50 380V/60 415V/50 460V/60 575V/60
Part Number (16 inch) 4004063 4004052 4004062 4004051 4004060 4004061 4004064 4004056 4004028
Part Number (18 inch) 4004087 4004102 4004065 4004054 4004112 4004055 4004084
Part Number (21 inch) 4004083
Control Box Number 3063063 3063176 3063168 3063175 3063164 3063164 3063174 3063174 3063173 3063151 3063172
Item Name Part Number
1Overload Relay 1063704 1072103 1072115 1072103 1072103 1072120 1072120 1072119 1072119 1072118
2Mounting Screw 1055726 1055803 1055803 1055803 1055803 1055803 1055803 1055803 1055010 1055010
3Lock Washer 1004261 1004247 1004247 1004247 1004247 1004247 1004247 1004247 1004022 1004022
4Mech.Intlk.Cont. 1063707 1072096 1072096 1072096 1072096 1072096 1072096 1072096 1072096 1072096
5Box End Connect. 1063637 1063635 1063635 1063635 1063635 1063635 1063635 1063635 1063635 1063629
1063627
6Pan Head Screw 1055724 1055741 1055741 1055741 1055741 1055741 1055741 1055741 1055366 1055484
7Washer 1004225 1004216 1004216 1004216 1004216 1004216 1004216 1004216 1004216 1004320
8Lock Washer 1004241 1004230 1004230 1004230 1004230 1004230 1004230 1004230 1004005 1004006
9Hex Nut 1007276 1007243 1007243 1007243 1007243 1007243 1007243 1007243 1007267 1007192
10 Contactor 1072131 1072104 1072130 1072102 1072102 1072128 1072128 1072128 1072127 1072124
11 Fuse Block 1063455 1063455 1063455 1063455 1063455 1063390 1063390 1063390 1063455 1063455
12 Fuse 1063771 1063771 1063771 1063771 1063771 1063781 1063781 1063781 1063539 1063539
13 Terminal Marker 1063456 1063456 1063456 1063456 1063456 1063456 1063456 1063456 1063456 1063456
14 Cord Connector 1011262 1011262 1011262 1011262 1011262 1011262 1011262 1011262 1011262 1011262
15 Locking Nut 1007266 1007266 1007266 1007266 1007266 1007266 1007266 1007266 1007266 1007266
16 Cord Connector N/A N/A N/A N/A N/A N/A N/A N/A 1011248 1011248
17 Locking Nut N/A N/A N/A N/A N/A N/A N/A N/A 1007249 1007249
18 Cable 1001132 1001132 1001132 1001132 1001132 1001132 1001132 1001132 1001132 1001132
19 Electric Enclosure 1016509 1016410 1016410 1016410 1016410 1016410 1016410 1016410 1016473 1016511
20 Wire Ring 1063079 1063079 1063079 1063079 1063079 1063079 1063079 1063079 1063079 1063079
21 Bridge Rectifier 1063605 1063605 1063605 1063605 1063605 1063605 1063605 1063605 1063605 1063605

parts list
Model SEC 400
page 15 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
TABLE2--THREEPHASEDCBRAKE (Cont’d--SeeFigureH)
Saw Voltage/Hz 42V/50 115V/50 200V/50 208V/60 220V/50 230V/60 380V/50 380V/60 415V/50 460V/60 575V/60
Item Name Part Number
22 Mounting Plate 1032484 1032466 1032466 1032466 1032466 1032466 1032466 1032466 1032457 1032457
23 Wire Ring 1063446 1063446 1063446 1063446 1063446 1063446 1063446 1063446 N/A N/A
24 Terminal Marker 1063456 1063363 1063363 1063363 1063363 1063363 1063363 1063363 1063363 1063363
25 Gray Block
Blue Block
1063520
N/A
1063494
N/A
1063494
N/A
1063494
N/A
1063494
N/A
1063494
1063495
1063494
1063495
1063494
1063495
1063494 1063494
26 Yel/GreenBlock 1063521 1063496 1063496 1063496 1063496 1063496 1063496 1063496 1063496 1063496
27 Term. Block Base N/A 1063822 1063822 1063822 1063822 1063822 1063822 1063822 1063822 1063822
28 Term. Block Plug N/A 1063823 1063823 1063823 1063823 1063823 1063823 1063823 1063823 1063823
29 Terminal Rail
Term. End Clamp
1063393
1063362
1063458
N/A
1063458
N/A
1063458
N/A
1063458
N/A
1063458
N/A
1063458
N/A
1063458
N/A
1063458
N/A
1063458
N/A
30 Rectifier (SCR) 1063764 1063764 1063764 1063764 1063764 1063764 1063764 1063764 1063764 1063764
31 Screw 1055758 1055758 1055758 1055758 1055758 1055758 1055758 1055758 1055366 1055366
32 Pan Head Screw N/A N/A N/A N/A N/A N/A N/A N/A 1055490 1055490
33 Lock Washer N/A N/A N/A N/A N/A N/A N/A N/A 1004006 1004006
34 Suppressor 3 1072422 1063827 1063827 1063827 1063827 1063827 1063827 1063827 1063827 1063827
35 Suppressor 5 N/A N/A N/A N/A N/A N/A N/A N/A 1063702 1063702
36 Suppressor 2 1063702 1063702 1063702 1063702 1063702 1063702 1063702 1063702 1063702 1063702
37 Wire Fork 1063461 1063461 1063461 1063461 1063461 1063461 1063461 1063461 1063461 1063461
38 Wire Fork 1063502 1063502 1063502 1063502 1063502 1063502 1063502 1063502 1063502 1063502
39 Fuse, F1 1063651 1063862 1063862 1063862 1063862 1063862 1063862 1063862 1072091 1072091
40 Fuse, F2 1063651 1063862 1063862 1063862 1063862 1063862 1063862 1063862 1072310 1072091
41 Transformer 1063754 1063754 1063782 1063782 1063782 1063754 1063754 1063754 1063754 1063754
42 ATD Circuit Board 1063765 1063772 1063772 1063772 1063772 1063772 1063772 1063772 1063765 1063765
43 Suppressor 4 1063708 1063757 1063818 1063818 1063818 1063757 1063757 1063757 1063708 1063708
44 Hex Spacer 1029445 1029445 1029445 1029445 1029445 1029445 1029445 1029445 1029445 1029445
45 Lock Washer 1004244 1004244 1004244 1004244 1004244 1004244 1004244 1004244 1004244 1004244
46 Plastic Screw 1073072 1073072 1073072 1073072 1073072 1073072 1073072 1073072 1073072 1073072
47 Suppressor 1 1063708 1063757 1063757 1063757 1063757 1063757 1063757 1063757 1063708 1063708
48 Screw 1055726 1055944 1055944 1055944 1055944 1055944 1055944 1055944 1055501 1055501
49 Lock Washer 1004261 1004261 1004261 1004261 1004261 1004261 1004261 1004261 1004051 1004051
50 Danger Label 1017085 1017085 1017085 1017085 1017085 1017085 1017085 1017085 1017085 1017085
51 Wiring Diagram 1017292 1017274 1017337 1017268 1017268 1017278 1017278 1017332 1017239 1017280
52 Motor Transient
Suppressor 7
N/A N/A N/A N/A N/A N/A N/A N/A 3063288 3063241
53 “X” Amps 33.6 18.0 18.5 16.8 16.8 10.1 10.1 9.3 8.4 6.7

wiring diagrams
Model SEC 400 page 16 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Wiring Diagrams
Mechanical Brakes
460V Tool
42V Tool

wiring diagrams
Model SEC 400
page 17 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Wiring Diagrams
Three Phase Brakes
460V Tool
Wiring Diagrams
Two Phase Brake
42V only

wiring diagrams
Model SEC 400 page 18 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
Wiring Diagrams
Motor Hook--up
For specific voltage and frequency, refer to
Wiring Diagram Label inside control box cover.

special tools
Model SEC 400
page 19 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
THE FOLLOWING TOOLS ARE RECOMMENDED
FOR PROPER AND EFFECTIVE ASSEMBLY AND
DISASSEMBLY OF THE JARVIS MODEL SEC 400
HOG SPLITTING SAW.
BEARING PULLER
8039101
NEEDLE BEARING
PULLER
8039080
GEAR PULLER
8039096
BEARING PUSHER
8039071
INNER RING
FIXTURE
8039102
CONDUIT WRENCH
8039070
NEEDLE BEARING
PUSHER
8039074
COMPLETE TOOL KIT
8039097
*NEEDLE BEARING
EXTRACTOR
8039166
*BEARING CUP
EXTRACTOR
8039165
SPECIAL TOOLS FOR THIN
HEAD MODEL SEC 400 ONLY.
NOT INCLUDED IN KIT.
*

specifications, installation
and operation instructions
Model SEC 400 page 20 of 24
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.[email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
6204004;.
®
SPECIFICATIONS
Voltages 575, 460, 380, 230, 220, 208V, 3 ph, 60Hz
415, 380, 220, 115, 42V, 3 ph, 50Hz
Power 5 hp 3729 W
Capacity 750 / hour
Control Handles
Electric Dual Anti--tie Down 12V
Brake Electric or Mechanical
Blade Diameter 16 in 406 mm
18 in 457 mm
21 in 533 mm
Blade Speed 1400 RPM
Cutting Depth (max.) 5.1 in 130 mm
6.1 in 155 mm
7.6 in 193 mm
Overall Length 37 in 940 mm
Weight (Electronic Brake) 110 lbs 49.9 kg
(Mechanical Brake) 130 lbs 59 kg
Vibration less than (<) 120 dB <1.0 m/sec2
Noise 85 dB
INSTALLATION INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR-
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29CFR 1910.147) BEFORE PERFORMING ANY REPAIRS OR
MAINTENANCE.
ALL WIRING MUST BE DONE IN ACCORDANCE WITH NA-
TIONAL, STATE AND LOCAL ELECTRICAL CODES.
1 Install the electrical control box in a convenient
location.
2 Wire the electrical control box. Note: Electrical
control boxes are different for different power sup-
plies. You must have the proper control box for your
power supply. Refer to Tables 1 and 2 for applicable
control box numbers.
2.1 Attach terminals L1, L2, and L3, and earth
ground to the applicable power supply. See wir-
ing diagram inside control box cover.
2.2 The connection between the SEC 400 and the
electrical control box is pre--wired and is
approximately 20 feet long. Tighten the com-
pression nut on the female connector to ensure
proper sealing. Refer to Figure 1.
3 Install a balancer above the work station on a trolley.
3.1 The trolley should have sufficient travel to allow
the operator to reach the entire work area.
Figure 1
Power Supply
4 Suspend the SEC 400 from the balancer.
4.1 Adjust the balancer to the operator’s preference.
OPERATION INSTRUCTIONS
1 Turn on the power.
2Each day, before you begin operation, go through
the following checklist:
2.1 Make sure that the SEC 400 moves freely on its
balancer.
2.2 Make sure that the dual anti--tie down control
handles (the front and the rear handles) are
working correctly. Depress one trigger, then
pause one second and depress the other trigger
and the tool should not start. Repeat this proce-
dure reversing the triggers. Depress both trig-
gers simultaneously (within one half second of
each other) and the tool should start. With the
tool running, release one trigger and the tool
should stop within 1.5 seconds. Continue hold-
ing the depressed trigger and then depress the
other trigger. The tool should not start. Repeat
this procedure holding the other trigger. If the
tool malfunctions, remove it from service and re-
port the problem to your supervisor immediate-
ly.
2.3 Make sure that the brake is working correctly.
Depress both triggers simultaneously to start
the saw. Release either trigger and the saw blade
should stop within 1.5 seconds. If the tool mal-
functions, remove it from service and report the
problem to your supervisor immediately.
Always use two hands when starting and stopping the
tool. Continue holding the tool with two hands until the
saw blade comes to a complete stop.