Jarvis SEC 230 User manual

TABLE OF
CONTENTS Page.
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Models SEC 230 and 230–LN
with DC Brake page 11.
. . . . . . . . . .
with Mechanical Brake page 13. . . .
Blade (230mm)
Standard, 130 Teeth 1023286. . . . . .
Skip tooth, 72 Teeth 1023387. . . . . . .
Noise Reduction, Skip Tooth 1023299
Noise Reduction, 60 Teeth 1023348.
Balancer 4042004 . . . . . . . . . . . . . . . . . . . .
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
Model SEC 230 and 230–LN
Circular Breaking Saw
EQUIPMENT
SELECTION Ordering No..
. . . . . . . . . . . .
•Notice to Employer and Safety
Director 2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
•Notice to Operators, Maintenance
and Cleanup Personnel 3.
. . . . . . . . . . . . . . . . . .
•Parts Diagram and List 4. . . . . . . . . . . . . . . . . . . .
•Wiring Diagrams 13. . . . . . . . . . . . . . . . . . . . . . . .
•Special Tools 15. . . . . . . . . . . . . . . . . . . . . . . . . . .
•Specifications 16 . . . . . . . . . . . . . . . . . . . . . . . . . . .
•Installation Instructions 16. . . . . . . . . . . . . . . . . . .
•Operation Instructions 17. . . . . . . . . . . . . . . . . . . .
•Maintenance Instructions 17. . . . . . . . . . . . . . . . .
Dual Trigger Model
JARVIS
6204008:::

notice to employer
and safety director
page 2 of 20
Model SEC 230 and 230–LN
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure
that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed
are four (4) copies of “NOTICE T O OPERA T ORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The
tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
7. Ensure
that proper procedures are established in accordance with OSHA ’ s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
8. Follow our installation and maintenance instructions for proper installation and care of the tool.
9. Avoid injury. Do not permit the tool to be misused.
10. If
you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool br ochur es will be pr ovided upon
request.
NOTICE T O EMPLOYER AND SAFETY DIRECT OR
AVOID INJUR Y
Keep hands clear .

notice to operators, maintenance
and cleanup personnel
Model SEC 230 and 230–LN
page 3 of 20
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect
the power supply - or have the power supply disconnected - in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not being used.
5. Never
put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool.
6. Never allow people to walk in front of the tool during its use.
7. Never allow people to hold / restrain the carcass while operating the tool.
8. Test
the tool prior to use or daily . For models with dual anti–tie–down control handles: Depress each
trigger separately and the tool should not start. Depress both triggers simultaneously and the tool
should
start. Release eithe r or both triggers and the tool should stop. If the tool malfunctions, r emove
it fr om service and r eport or r epair it immediately . For models with single trigger: Depress the trigger
and the tool should start. Release the trigger and the tool should stop. If the tool malfunctions, r emove
it
fr om service and r eport or r epair it immediately.
9. Test the brake prior to use or daily . After releasing either or both triggers, the tool should stop within
1.5 seconds. If the tool malfunctions, remove it from service and r eport or r epair it immediately.
10. Never depress the trigger(s) unless you want to use or test the tool.
11. Never
make modifications or alterations to the tool. Report or r eplace any missing or illegible labels.
12. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
NOTICE T O OPERA T ORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING T OOL FROM SER VICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
Keep hands clear .

parts diagram and list
page 4 of 20
Model SEC 230 and 230–LN
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

 Not used in current tools.
W rench 8039147 is included.
1 1054134 Depth Gage Screw 1
2 1032359 Depth Gage Plate 1
3 1055746 Socket Head Cap Screw 4
(SEC 230–LN models) 7
1054135
Blade Retaining Screw 1
4 1004330 Blade Ret. W asher , 4 Hole 1
1004267
Blade Ret. W asher , 1 Hole
1004318 Blade Ret. W asher , 2 Hole
5 1023286 Blade, Standard, 130 teeth 1
1023387
Blade, Skip T ooth, 72 teeth
1023299 Blade, Noise Reduction
1023348 Blade, Noise Red, 60 teeth
6 1004268 Flinger 1
7 1024129 Blade Guard 1
8 1055835 Flat Head Slotted Screw 5
9 1002393 Gear Head Cover 1
1002336Gear Head Cover
10 1035435 O-ring 1
1
1 1035544 Oil Seal 1
1035436
Oil Seal
12 1013247 External Retaining Ring 1
13 1021350 Ball Bearing 1
14 1010432 Blade Retaining Pin 2
15 1026195 Crown Gear 1
(includes item 14)
16 1021351 Ball Bearing 1
17 3016244 Right Angle Gear Housing 1
(includes items 20 and 42)
18 1055833 Cheese Hd. Slotted Screw 8
19 1035437 O-ring 1
20 1021352 Needle Bearing 1
21 1026160 Pinion gear 1
22 1009127 Bearing Inner Race 1
23 1021238 Ball Bearing, 2 Row 1
1021348
Ball Bearing, 1 Row
24 1013219 Internal Retaining Ring 1
25 3016251** Rt. Ang. Gear Hsg. LN
(includes items 20 and 42)
ITEM. PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY
♦
Used in models equipped with
mechanical brake only .
Figure A
26 3020039** Shaft Assembly 230–LN 1
27 1002337 Motor Front Cover 1
1002416♦Motor Cover (Mech Brake)
28 1035371 O–ring 1
29 1021353 Ball Bearing 1
30 1030058 Square Key 1
31 1064031 Rotor 1
32 1021306 Ball Bearing 1
33 T able 1 Hsg & Stator Assy (DC Brake) 1
Table
2 ♦Hsg & Stator Assy (Mech Bk)
34 1017188 Name and Info Label 1
35 1055590 Pan Head Slotted Screw 4
36 1055829 Socket Head Cap Screw 1
1055020 SHCScrew (Mech Brake)
37 1055894 Socket Head Cap Screw 2
38 1042294 Rear Handle Bracket. 1
1042414♦Rear Bracket (Mech Brake)
39 1011269 Shaft Coupling 1
1011355♦
Shaft Coupling (Mech Brake)
40 1514014 Internal Retaining Ring 1
41 1035474 Oil Seal 1
42 1038006 Grease Fitting 1
43 1061575 Damper 1
44 8039099 Blade Locking Pin 1
45 1018128 Gage Locking Lever 1
3026063
Spiral Bevel Gear Set 1
(incls item 14, 15, 22 and 23)
3026049 Spiral Bevel Gear Set (2 hole) 1
(incls. items 15, 21 and 22)
3016248 Housing and Gear Assy
(includes items 3, 4, 6, 8–16,
17, 20-24 and 42)
3016252** Housing and Gear Assy . LN
(includes items 3, 4, 6, 8–16,
20-25 and 42)

Used
in models equipped
with DC brake only.



** SEC 230–LN only
**
**

parts diagram and list
Model SEC 230 and 230–LN
page 5 of 20
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::


 Used on DC brake models with single cord only .
46 1055831 Oval Head Slotted Screw 8
47 1002340 Switch Cover 1
48 1035438 Switch Cover Seal 1
49 1035282 O-ring 1
50 3005017 Switch Assembly 1
51 1019145 Front Handle (trigger) 1
52 1042310** Handle Mtg. Bracket, Left 1
53 1042295 Hanger Bracket 1
54 1042389 Hanger Bracket Half 1
55 1063209* T rigger Plug 1
56 T able 1* T rigger Cord 1
57 1042390 Hanger Bracket Half 1
58 1055612 Socket Head Cap Screw 2
59 1042311** Handle Mtg. Bracket, Right 1
60 1055832 Oval Head Slotted Screw 2
61 T able 1 Electric Plug, Motor 1
62 T able 1 Electric Cord, Motor 1
63 1011260* Strain Relief Connector 1
64 T able 1 Strain Relief Connector 1
65 1017083 Danger Label 1
66 1002339* Rear Handle Cover 1
1002349Rear
Handle Cover
(includes item 65)
67 1035414 Rear Handle Cover Gasket 1
68 1013220 Internal Retaining Ring 1
69 1004257 Ring W asher 1
70 1035413 Diaphragm Seal 1
71 1005104 Electric Switch 2
72 1055834 Pan Head Slotted Screw 1
73 1042282 Switch Holder 1
74 1010356 Dowel Pin 1
75 1018126 Switch Actuating Lever 1
76 1010167 Roll Pin (incl. with item 78) 2
77 1055913 Self–T apping Screw 2
78 1019144 Rear Handle (Dual T rig.) 1
1019141
Rear Handle (Single T rig.)
79 1014097 Spring 1
80 1035439 O–ring 1
81 1010362 Dowel Pin 1
ITEM PART NO. PART NAME QTY
82 1018162 T rigger Lever 1
83 1055848 Cup Point Set Screw 1
84 1007283 Hex Jam Nut 1
85 1004227 Internal T ooth Lock W asher 2
86 1055777 Cheese Head Screw 4
87 1018127 T rigger Lever 1
88 1059067 Conduit Assembly 1
89 1055725 Pan Head Screw 2
90 1004274 Flat W asher 1
91 1014137 Spring 1
92 1029320 Lever Stop Spacer 1
93 1010355 Threaded Pin 2
94 1055847 Socket Head Cap Screw 3
95 1019217 Front Handle (no trigger) 1
96 1055604 Hex Head Screw 4
ITEM PART NO. PART NAME QTY
* Used on DC brake models with dual cord only .
Figure B
*
*
*
*
**
**
**
**
Used on SEC 230–LN.
**
Items 3, 46–54, 57–59 and 87–94 on dual trigger models.

parts diagram and list
page 6 of 20
Model SEC 230 and 230–LN
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

97 Table 2 Electric Cord 1
98 T able 2 Strain Relief Connector 1
99 1055055 Hex Head Screw 4
100 1005143 Push Button Switch 1
101 1032529 Switch Mounting Plate 1
102 1055915 Cheese Head Screw 3
103 1010457 Dowel Pin 1
104 1055744 Socket Head Cap Screw 2
105 1063860 T erminal Block 1
106 1036260 T rigger Bushing 1
107 1035395 U–cup Seal 1
108 1019195 Rear Handle 1
109 1035596 Bottom Handle Gasket 1
1
10 1010456 Dowel Pin 1
11
1 1018153 T rigger Lever 1
1
12 1035595 Rear Handle Gasket 1
1
13 1055150 Pan Hd Screw, Lock Washer 1
1
14 1055617 Socket Head Cap Screw 6
1
15 1055960 Socket Head Cap Screw 4
1
16 1035563 Handle Cover Gasket 1
1
17 T able 2 Handle Cover (incls item 65) 1
1
18 1004361 Plain W asher 6
1
19 1055872 Hex Head Screw 2
120 1035486 Oil Seal 1
121 1061801 Brake Drum 1
122 1055918 Flat Head Screw 3
123 1061800 Brake Shoe 3
124 1014066 Compression Spring (50Hz) 3
1014171 Compression Spring (60Hz) 3
125 1055616 Cheese Head Screw 3
126 1004360 Split Lock Washer 3
127 1031029 Brake Hub 1
128 1010455 Dowel Pin 3
129 1010454 Dowel Pin 3
3019219 Rear Hdl. Assy
, 1 15–380v
3019221 Rear Handle Assy
, 42v
(incls items 65, 99–108, 1 10,
11
1 and 1 15–119)
ITEM PART NO. PART NAME QTY
Figure C
Rear Handle Assembly
for Mechanical Brake Models
Mechanical
Brake
*
* Install
with open end facing away from motor

parts diagram and list
Model SEC 230 and 230–LN
page 7 of 20
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

Figure E
Control Box Assembly
Direct Current Braking with Dual Cords
See T able 1, page 1 1 for part numbers
Figure E above shows general control box layout with dual cords. For
specific voltages, see appropraite wiring diagram label inside cover
.
SUPPRESSOR LOCA TION FOR
CONTROL BOX ASSEMBLY
MODELS 3063052, 3063061, 3063075,
3063077, 3063142, and 3063244,
SUPPRESSOR LOCATION FOR
CONTROL BOX ASSEMBLY
MODELS 3063074 and 3063120

parts diagram
page 8 of 20
Model SEC 230 and 230–LN
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

Figure F
Control Box Assembly
Direct Current Braking with Single Cord
See T able 1, page 1 1 for part numbers
Figure F above shows general control box layout with single cord. For
specific voltages, see appropraite wiring diagram label inside cover .
SUPPRESSOR LOCATION FOR
CONTROL BOX ASSEMBLY MOD-
ELS 3063254, 3063258 and 3063259
SUPPRESSOR LOCATION FOR
CONTROL BOX ASSEMBLY MODELS
3063205, 3063255. 3063256 and 3063257

parts diagram and list
Model SEC 230 and 230–LN
page 9 of 20
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

Figure G
Control Box Assembly
42V DC Brake Only .
Direct Current Braking
with Dual Cords.
1 1063607 Transformer, T1 1
2 1063632 Overload Mounting Adapter 1
3 1063631 Overload Relay 1
4 1063656 Heater Pack 1
1063655* Heater Pack (1 Trig.)
5 1055863 Pan Head Screw 2
6 1004242 Lock Washer 2
7 1011248* Cord Connector 1
8 1007249* Locking Nut 1
9 1001089* Electric Cord 1
10 1001107 Electric Cord 2
1
1 1011249* Cord Connector 2
1011249
Cord Connector 1
12 1007256* Locking Nut 2
1007256Locking Nut 1
13 1001119 Electric Cord 1
14 1063455 Fuse T erminal Block 1
ITEM PART NO. PART NAME QTY
15 1011262 Cord Connector 2
16 1007266 Locking Nut 2
17 1063208* Electrical Outlet 1
18 1063624* Electrical Outlet 1
19 1063662* Grommet 2
20 1063625* Electrical Plug 1
21 1001108* Electric Cord 1
22 1063520 Gray T erminal Block 6
23 1063494* Gray T erminal Block 7
1063494Gray T
erminal Block 9
24 1063495 Blue T erminal Block 1
25 1063496 Y el/Green T erminal Block 2
26 1032386 Mounting Plate 1
27 1042300 T erminal Rail 1
ITEM PART NO. PART NAME QTY
See page 10 for items 28–54 part numbers.
* Used on control box assembly with dua l cords only.
 Used on control box assembly with single cord only.
For specific voltages,
see appropraite wiring
diagram label inside
cover.
***
**
***

parts diagram and list
page 10 of 20
Model SEC 230 and 230–LN
JARVIS PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLET OWN, CONNECTICUT 06457-4926
UNITED ST A TES OF AMERICA
TEL. [phone] F AX. 860-347-6978
6204008:::

28 1016416* Electrical Enclosure 1
1016572Electrical Enclosure
29 1063363* T erminal Marker 9
1063363T
erminal Marker 11
30 1063456 T erminal Marker 7
31 1055803 Pan Head Screw 6
32 1004247 External Lock Washer 6
33 1063570 Fuse 1
34 1063502 T erminal Fork 7
35 1063571 ATD/Brake Circuit Board 1
36 1029302 Spacer 4
37 1004244 Internal Lock W asher 4
38 1061617 Heat Sink 1
39 1063651 Pigtail Fuse 1
40 1063702 Suppressor , 2 Sup 1
41 1063757 Suppressor , 1 Sup 1
42 1055741 Cheese Head Screw 8
43 1004230 Lock Washer 14
44 1017085 Danger Label 1
ITEM PART NO. PART NAME QTY
45 1017210* Connection Diagram 1
1017339
Connection Diagram
46 1004216 Flat W asher 2
47 1063605 Bridge Rectifier 1
48 1063446 T erminal Ring 4
49 1063079 T erminal Ring 5
50 1063759 SCR Rectifier 1
51 1060068 Threaded Insert 6
52 1055845 Pan Head Screw 6
53 1063622 Dual SCR Rectifier 3
54 1063633 Ring T erminal 12
55 1063629Base Connector w/gasket 1
56 1063627 Insert Connector (Female) 1
57 1055979Hex Head Screw 4
58 1004226 Plain W asher 4
59 1004227 Internal T ooth W asher 4
60 1007318Hex Nut 4
61 1001159Grey Cord 2 ft
ITEM PART NO. PART NAME QTY
See page 9 for items 1–27 part numbers.
 Used on control box assembly with single cord only.
Control Box Assembly 42V DC
Brake Only . Direct Current Braking
with Single Cord.
Figure H
* Used on control box assembly with dua l cords only.
For specific voltages,
see appropraite wiring
diagram label inside
cover.
