Jarvis Buster IV Technical manual

TABLE OF
CONTENTS Page.........................
Buster IV Band Saw
460/230V--60Hz 4006030...........
380/220V--50Hz 4006032...........
Spring Balancer 4042052.................
Air Balancer (4 feet overall length) 4042016.
Air Balancer (10 feet overall length) 4042020
Standard Blade (119 inches) 1023101......
Cut Tooth Blade (119 inches) 1023339.....
JET Blade (119 inches) 1023619..........
•Safety Messages to Employer and
Safety Director 2...................
•Safety Messages to Operators,
Maintenance and Cleanup Personnel 3
•Parts Diagram and List 4............
•Specifications 11...................
•Installation Instructions 11...........
•Operation Instructions 13............
•Maintenance Instructions 14.........
•Motor Wiring Diagrams 16...........
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
Model Buster IV
Beef Splitting Band Saw
EQUIPMENT
SELECTION Ordering No..............
JARVIS®
6206001;:

safety messages to employer
and safety director
page 2 of 16
Model Buster IV
®
JARVIS
6206001;:
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
1. Follow our installation and maintenance instructions for proper installation and care of the tool.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow the procedure outlined in this brochure.
3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s); give
one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal cleanup
foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
6. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Avoid injury. Do not permit the tool to be misused.
9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTOR
AVOID INJURY
Keep hands clear.

safety messages to operators,
maintenance and cleanup personnel
page 3 of 16 Model Buster IV
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
®
JARVIS
6206001;:
1. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool when it is connected to the power supply.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
3. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repairs or maintenance.
4. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
5. Disconnect the power supply when the tool is not in use.
6. Test the tool prior to use or daily. Depress one trigger, then pause one second and depress the other
trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress both triggers
simultaneously and the tool should start. With the tool running, release one trigger and the tool should
stop. Continue holding the depressed trigger and then depress the other trigger. The tool should not
start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove it from service
and report or repair it immediately.
7. Never depress the triggers unless you want to use or test the tool.
8. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.
SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
Keep hands clear.

parts diagram and list
page 4 of 16
Model Buster IV
®
JARVIS
6206001;:
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
ITEM PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY
1 1055338 Flat Head Socket Cap Screw 5
2 1055277 Flat Head Socket Cap Screw 1
3 1002220 Idler Wheel Cover 1
4 1061201 Door Catch 1
5 1038011 Grease Fitting 1
6 1007176 Lock Nut 1
7 1055536 Socket Head Cap Screw 1
8 1042127 Support Bracket with item 7 1
9 1021235 Roller Bearing Cone 2
10 1021234 Roller Bearing Cup 2
3021006 Bearing Cup and Cone
11 1057023 Idler Wheel 1
12 1013141 Internal Retaining Ring 1
13 1055363 Flat Head Socket Cap Screw 4
14 1042126 Slide Plate 1
15 1055021 Socket Head Cap Screw 8
16 1061220 Slide Rail 2
17 1029194 Slide Rail Spacer 2
18 1020146 Idler Wheel Shaft 1
19 1016231 Idler End Housing 1
20 1055862 Flat Head Screw 2
21 1004275 Washer 2
22 1060030 Hex Head Threaded Insert 1
23 1004154 Plain Washer 6
24 1055488* Hex Head Screw 6
25 1006025 Door Knob 1
26 1013122 Internal Retaining Ring 1
27 page 6 Torque Knob Assembly 1
28 1010579 Roll Pin 2
29 page 6 Guide Assembly, Idler End 1
30 1055457 Socket Hd Shoulder Screw 2
31 1036127 Bushing (spare part only) 1
32 1032155 Guide Mounting Plate 1
33 1002224 Guide Plate Cover 1
34 1055270 Socket Head Cap Screw 2
35 1036103 Torque Knob Thrust Bushing 1
36 1055026 Socket Set Screw, Cup Pt. 1
37 1055486 Hex Head Screw 2
38 1007177 Taper Nut 5
39 1067008 Hinge with item 40 1
40 1010214 Hinge Pin 1
41 1029195 Hinge Spacer 1
42 1055361 Flat Head Socket Cap Screw 4
43 1002221 Hinge Cover 1
IDLER END
Figure A
*
** Use grease gun 8038001
* Tighten to 37 lbf--ft (50 N--m)
**

parts diagram and list
page 5 of 16 Model Buster IV
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
®
JARVIS
6206001;:
1 page 7 or 8 Top Handle Assembly 1
2 1013122 Internal Retaining Ring 1
3 1006025 Door Knob 1
4 1004051 Int. Tooth Lock Washer 1
5 1004093 Int. Tooth Lock Washer 1
6 1055304 Hex Head Screw 1
7 1055358 Hex Head Screw 1
8 page 7 Hanger Assembly 1
9 1055027 Socket Head Cap Screw 4
10 1026078 Driven Gear 60 Hz 86 Teeth 1
1026080 Driven Gear 50 Hz 82 Teeth
11 1002213 Bearing Retaining Cover 1
12 1021424 Ball Bearing 1
13 1044043 Bearing Retaining Flange 1
14 1035208 O-ring 1
15 1055331 Hex Head Screw 2
16 3063021 Conduit Assembly 1
17 1055498* Hex Head Screw 6
18 1004154 Plain Washer 6
19 1055344 Hex Head Screw 1
20 1050232 Male Elbow Assembly 1
21 1059030 Plastic Tubing (12 inch) 1
22 1050242 Male Connector 1
23 1055287 Hex Head Screw 2
24 1051001 Quick Connect Plug 1
25 1061203 External Water Manifold 1
26 1016233 Drive End Housing with
items 58 and 59 1
27 1011217 Drain Coupling 1
28 1055049 Socket Head Cap Screw 4
29 1004275 Washer 2
30 1055862 Flat Head Screw 2
31 1061614 Internal Water Manifold 1
32 1055499 Pan Head Screw 1
33 1061580 Adjustable Nozzle 1
34 1029187 Spacer 1
35 1035207 Oil Seal 1
36 1055338 Flat Head Socket Screw 5
37 1010214 Hinge Pin 1
38 1055296 Hex Head Screw 4
39 1004049 Split Lock Washer 4
40 1067007 Hinge with item 37 1
41 1002222 Drive Wheel Cover 1
42 1032156 Nut Cover Plate 1
43 1055277 Flat Head Socket Screw 1
44 1055459 Socket Head Cap Screw 2
45 1002209 Guide Plate Cover 1
46 1010579 Roll Pin 2
47 1032155 Guide Mounting Plate 1
48 1036127 Bushing (spare part only) 1
49 1061201 Door Catch 1
50 1007173** Bearing Locknut 1
51 1057022 Drive End Wheel 1
52 1055025 Flat Head Socket Screw 3
53 1002219 Drive End Rail Cover 1
54 1058061 Blade Guide 1
55 1055490 Pan Head Screw 3
56 1035210 O-ring 1
57 1055485 Flat Head Screw 1
58 1017081 Danger Label 1
59 1055482 Pan Head Screw 4
60 1061221 Saw Frame Rail 1
61 1002218 Idler End Rail Cover 1
62 1055361 Flat Head Socket Screw 3
63 page 6 Drive End Blade Guide 1
64 1024063 Blade Guide Guard 1
65 1055255 Flat Head Socket Screw 4
ITEM PART NO. PART NAME QTY
ITEM PART NO. QTY
DRIVE END
Figure B
PART NAME
*
**
** Tighten to 80 lbf--ft (109 N--m)
using wrench 8039120
* Tighten to 37 lbf--ft (50 N--m)

parts diagrams and list
page 6 of 16
Model Buster IV
®
JARVIS
6206001;:
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
1 1036103 Thrust Bushing 1
2 1013244 Internal Retaining Ring 1
3 1020144 Torque Knob Shaft 1
4 1030067 Woodruff Key 1
5 1021259 Flanged Bearing Race 1
6 1035163 O-ring 1
7 1007041 Hex Lock Nut 1
8 1006026 Torque Knob 1
9 1021106 Roller Bearing 1
10 1039024 Ball Plunger 8
11 1002239 Torque Knob Cover 1
12 1055482 Pan Head Screw 2
3006005 Torque Knob Assembly
(includes items 1-12)
13 1006022 Lock Pin Knob 2
14 1073037 Socket Set Screw, Cup Pt. 2
15 1036124 Drive End Lock Pin Bushing 1
1036131 Idler End Lock Pin Bushing 1
16 1014059 Compression Spring 2
17 1010213 Drive End Lock Pin 1
1010219 Idler End Lock Pin 1
18 1055302 Pan Head Screw 8
19 1016228 Drive End Guide Housing 1
1016234 Idler End Guide Housing 1
20 1061202 Guide Plug 2
21 1058078 Back--up Blade Guide 2
22 1055014 Socket Head Cap Screw 2
23 1058090 Fiber Blade Guide 4
24 1032160 Blade Guide Mounting Plate 2
25 1058061 Blade Guide Insert 4
26 1055418 Pan Head Slotted Screw 12
3058051 Drive End Guide Package
(includes items 13-26) 1
3058054 Idler End Guide Package
(includes items 13-26) 1
27 1035209 O-ring 1
28 1021139 Ball Bearing 1
29 1055948 Socket Head Cap Screw 3
30 1016227 Bearing Retaining Flange 1
31 1055104 Socket Head Cap Screw 4
32 1004069 Split Lock Washer 4
33 1010215 Locator Pin 2
34 1016225 Gear Housing 1
35 1035009 O-ring 1
36 1030096 Square Key 1
37 page 9 Motor (3.3 Hp., 3 Phase): 1
1008077 460/230V, 60 Hz
1008135 380/220V, 50 Hz
38 1055357 Hex Head Screw 8
39 1004032 Flat Washer 8
40 1050771 Hex Socket Pipe Plug 2
41 1035206 Oil Seal 1
42 1055467 Socket Set Screw, Cup Pt. 1
43 1026087 Drive Gear 60 Hz (30 Teeth) 1
1026088 Drive Gear 50 Hz (34 Teeth)
44 1055468 Socket Set Screw, Flat Pt. 1
Motor Accessories, Finned: 1
1035214 Gasket Seal
1021240 Ball Bearing (Front)
1021241 Ball Bearing (Rear)
1063163 Rotor
1035216 Oil Seal
1063176 Electrical Plug
ITEM PART NO. PART NAME QTY
Torque Knob Assembly
Blade Guide Assembly,
Idler and Drive End
Finned Motor and
Gear Cover
Torque wrench nut adapter 8030054
Torque wrench 8039138
Set to slip at 60--65 lbf--in (6.8--7.3 N--m)

parts diagrams and list
page 7 of 16 Model Buster IV
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
®
JARVIS
6206001;:
Dual Handle
Control Assembly
Top Handle
Assembly
1 1055721 Socket Set Screw, Cup Pt. 2
2 1042125 Hanger Bracket 1
3 1021493 Cylindrical Bearing 2
4 1028040 Pin and Shackle Link Assy. 1
5 1055469 Socket Set Screw, Cup Pt. 1
6 1055455* Socket Hd. Shoulder Screw 1
7 1050243 Handle 1
8 1016226 Bearing Retaining Housing 1
9 1055471 Thumb Screw 1
10 1061855 Cylindrical Insert 2
11 1028061 Hanger Link 1
12 1055367 Socket Head Cap Screw 2
3061080 Hanger Assembly
(includes items 1-11)
13 1018085 Right Hand Trigger Lever 1
14 1036132 Bushing 2
15 1019086 Switch Hsg. and Hdl. w/item 14 1
16 1011182 Strain Relief Connector 1
17 1005020 Push Button Switch 2
18 1005112 Safety Kill Switch 1
19 1017085 Electric Danger Label 1
20 1055487 Pan Head Screw 7
21 1002223 Switch Hsg Cover w/item 19 1
22 1061222 Switch Housing Gasket 1
23 1055090 Button Head Screw 4
24 1011223 Strain Relief Connector 1
1011174 Cord Connector, 42V only
25 1063148 Switch Boot 1
26 1011203 Strain Relief Connector 1
27 1035123 Threaded Boot Seal 2
28 1018086 Left Hand Trigger Lever 1
29 1010145 Dowel Pin 2
3019035 Saw Handle Assembly
(includes items 13-23
and 25-29)
30 1055296 Hex Head Screw 1
31 1004182 Washer 1
32 1021314 Bushing 1
33 1010273 Threaded Pin 2
34 1018111 Trigger Lever with items 32, 1
35 and 36
35 1061368 Trigger Roller 1
36 1010275 Dowel Pin 1
37 1014097 Compression Spring 1
38 1055304 Hex Head Screw 1
39 1019118 Handle 1
40 1042164 Handle Bracket 1
41 1013181 External Retaining Ring 1
42 1016316 Switch Housing 1
43 1039044 Plunger with item 44 1
44 1035173 O-ring 1
45 1014098 Compression Spring 1
46 1005059 Push Button Switch 1
47 1035282 O-ring 1
48 1002270 Switch Cover 1
49 1055592 Flat Head Phillips Screw 3
50 1035210 O--ring 1
51 1063220 Electrical Connector w/item 50 1
52 1001049 Wire and Plug 1
53 1010274 Threaded Pin 1
54 1055358 Hex Head Screw 1
55 1042176 Handle Bracket 1
56 1007022 Hex Lock Nut 1
57 1007059 Hex Lock Nut 1
3019073 Top Handle Assembly
(includes items 30-57)
ITEM PART NO. PART NAME QTY
Hanger Assembly *Tighten to 115 lbf--ft (156 N--m)
*

parts diagrams and list
page 8 of 16
Model Buster IV
®
JARVIS
6206001;:
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
Electric Handles for Export Tools
1 1055304 Hex Head Screw 1
2 1018113 Trigger Lever with item 5 1
3 1010273 Threaded Pin 2
4 1014096 Spring 1
5 1021314 Bushing 1
6 1013181 External Retaining Ring 1
7 1042164 Handle Bracket 1
8 3005017 Switch Assembly 1
9 1035282 O--ring 1
10 1002270 Switch Cover 1
11 1055592 Flat Head Screw 3
12 1035210 O--ring 1
13 1063220 Electrical Connector w/item 13 1
14 1010274 Threaded Pin 1
15 1001049 Wire with Molded Plug 1
16 1055358 Hex Head Screw 1
17 1042176 Handle Mounting Bracket 1
18 1007022 Hex Lock Nut 1
19 1007059 Hex Lock Nut 1
20 1010297 Roll Pin 1
21 1019128 Switch Handle with item 20 1
22 1004182 Washer 1
23 1055296 Hex Head Screw 1
3019115 Top Handle Assembly
(includes items 1--23)
24 1018085 Right Hand Trigger Lever 1
25 1036132 Bushing 2
26 1010145 Pin 2
27 1019086 Switch Hsg. & Hdl. w/item 25 1
28 1011182 Connector, 90 Degree 1
29 1005114 Switch 2
30 1016354 Switch Housing with item 31 2
31 1035012 O--ring 2
32 1055629 Round Head Screw 4
33 1004423 Washer 8
34 1013198 External Retaining Ring 2
35 1039051 Plunger 2
36 1014119 Spring 2
37 1013197 Internal Retaining Ring 2
38 1061222 Gasket 1
39 1002223 Housing Cover with item 40 1
40 1017085 Danger Label 1
41 1055487 Pan Head Screw 7
42 1007242 Hex Nut 4
43 1042240 Switch Mounting Bracket 1
44 1005112 Safety Kill Switch 1
45 1055090 Button Head Screw 4
46 1011223 Strain Relief Connector 1
47 1063148 Switch Boot 1
48 1011203 Electrical Connector 1
49 1018086 Left Hand Trigger Lever 1
3019128 Rear Handle Assy. (includes
items 24--45, 47--49)
ITEM PART NO. PART NAME QTY
Top Handle
Assembly
Rear Handle
Assembly

parts diagram and list
page 9 of 16 Model Buster IV
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
®
JARVIS
6206001;:
For 9 wire and 6 wire motor
Electric Motor with Smooth Housing
hook--ups see page 15.
ITEM PART NO. PART NAME QTY
1 1055321 Socket Head Cap Screw 6
2 1002342 Motor Cover 1
3 1035456 O--ring 1
4 1021240 Ball Bearing 1
5 3064001 Rotor Assembly 1
6 1013211 Retaining Ring 1
7 1021302 Ball Bearing 1
8 1014141 Wave Spring 1
9 1016406 Motor Housing 1
10 1017158 Information Label 1
11 1055039 Drive Screw 4
12 1063783 Stator, 575V--60Hz
1063576 Stator, 460/230V--60Hz
1063780 Stator, 415V--50Hz
1063778 Stator, 380/220V--60Hz
1063773 Stator, 380/220V--50Hz
1063742 Stator, 115V--50Hz
1063779 Stator, 208V--60Hz
1063712 Stator, 42V--50Hz
13 1051151 Threaded Fitting 2
14 1055849 Socket Set Screw 2
15 1035214 Gasket 1
16 1035216 Seal 1
Stator and Housing Assembly
(includes items 9--14)
3016336 Hsg. & Stator 575V--60Hz
3016337 Hsg. & Stator 460/230V--60Hz
3016338 Hsg. & Stator 415V--50Hz
3016339 Hsg. & Stator 380/220V--60Hz
3016340 Hsg. & Stator 380/220V--50Hz
3016342 Hsg. & Stator 208V--60Hz
3016341 Hsg. & Stator 115V--50Hz
3016343 Hsg. & Stator 42V--50Hz
Power Cord (specify length)
1001111 42V
1001046 115V--575V

parts diagram and list
page 10 of 16
Model Buster IV
®
JARVIS
6206001;:
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. [email protected]
TEL. [phone] FAX. [phone] WWW.jarvisproducts.com
1 1032450 Mounting Plate 1
2 1063496 Terminal Block, Yel/Green 2
3 1016418 Electrical Enclosure 1
4 1063495 Terminal Block, Blue 1
5 1063494 Terminal Block, Grey 5
6 1063522 Terminal Rail 1
7 1063363 Terminal Marker 8
8 1063390 Terminal Block, Fuse 1
9 1063825 Terminal Marker 1
10 1063743 Fuse 1
11 1055803 Screw, Pan Head 3
12 1004247 External Lock Washer 3
13 1072122 Contactor 1
14 1029445 Hex Spacer 4
15 1004244 Lock Washer 4
16 1073072 Pan Head Slotted Screw 4
ITEM PART NO. PART NAME QTY
17 1072117 Overload Relay 1
18 1072091 Fuse, Glass 115V 1
1063862 Fuse, Glass 230V
19 1007266 Locking Nut 1
20 1072071 ATD Circuit Board, 115V 1
1072072 ATD Circuit Board, 230V 1
21 1011262 Cord Connector 1
22 1063502 Terminal Fork 9
23 1007256 Locking Nut 1
24 1011249 Cord Connector 1
25 1007249 Locking Nut 2
26 1011248 Cord Connector 2
27 1001089 Cord, 3 ft 1
28 1017085 Label Outside Cover 1
29 1017155 Label inside Cover 1
3063179 Control Box Assy, 380V
ITEM PART NO. PART NAME QTY
Control Box with Starter 380V