Jarvis SEC 230-4 User manual

PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
TABLE OF
CONTENTS Page............................
Model SEC 230--4 and SEC 230--4LN
DC Brake and Dual Triggers
see Table 1, page 10
Mechanical Brake and One Trigger
see Table 1, page 10
Blade (230mm)
Standard, 130 Teeth 1023286........
Skip tooth, 72 Teeth 1023387.........
Noise Reduction, Skip Tooth 1023299.
Noise Reduction, 60 Teeth 1023348...
Balancer 4042035....................
Model SEC 230--4, 230--4LN
Circular Breaking Saw
EQUIPMENT
SELECTION Ordering No..............
•Notice to Employer and Safety
Director 2.................................
•Notice to Operators, Maintenance
and Cleanup Personnel 3...................
•Parts Diagram and List 4....................
•Wiring Diagrams 8.........................
•Special Tools 11...........................
•Specifications 12...........................
•Installation Instructions 12...................
•Operation Instructions 13....................
•Maintenance Instructions 14.................
Dual Trigger Model
JARVIS®
6204016.

noticetoemployer
and safety director
page 2 of 16
Models SEC 230--4 and 230--4LN
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Ensure that eye protection is worn in accordance with OSHA’s eye and face protection requirements
(29 CFR 1910.133) when operating the tool.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
NOTICE TO EMPLOYER AND SAFETY DIRECTOR
AVOID INJURY
Keep hands clear.

notice to operators, maintenance
and cleanup personnel
Models SEC 230--4 and 230--4LN
page 3 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect the power supply - or have the power supply disconnected - in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not being used.
5. Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR
1910.133) when operating the tool.
6. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool.
7. Never allow people to walk in front of the tool during its use.
8. Never allow people to hold / restrain the carcass while operating the tool.
9. Test the tool prior to use or daily. For models with dual anti--tie--down control handles: Depress each
trigger separately and the tool should not start. Depress one trigger, then pause one second and depress
the other trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress
both triggers simultaneously and the tool should start. With the tool running, release one trigger and
the tool should stop. Continue holding the depressed trigger and then depress the other trigger. The
tool should not start. Repeat this procedure holding the other trigger. If the tool malfunctions, remove
it from service and report or repair it immediately. For models with single trigger: Depress the trigger
and the tool should start. Release the trigger and the tool should stop. If the tool malfunctions, remove
it from service and report or repair it immediately.
10. Test the brake prior to use or daily. After releasing either or both triggers, the tool should stop within
2.5 seconds. If the tool malfunctions, remove it from service and report or repair it immediately.
11. Never depress the trigger(s) unless you want to use or test the tool.
12. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
13. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
Keep hands clear.

parts diagram and list
page 4 of 16
Models SEC 230--4 and 230--4LN
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
Wrench 8039147 is included.
1 1054134 Depth Gage Screw 1
2 1032359 Depth Gage Plate 1
3 1055746 Socket Head Cap Screw 2
(SEC 230--4 LN models) 7
4 1004330 Blade Washer 1
5 1023286 Standard Blade, 130 teeth 1
1023387 Skip Tooth Blade, 72 teeth
1023299 Noise Reduction Blade
1023348 Noise Red. Blade, 60 teeth
6 1004268 Flinger 1
7 1024129 Blade Guard 1
8 1055835 Flat Head Slotted Screw 5
9 1002393 Gear Head Cover 1
10 1035435 O-ring 1
11 1035544 Oil Seal 1
12 1013247 External Retaining Ring 1
13 1021350 Ball Bearing 1
14 1010432 Blade Retaining Pin 2
15 1026195 Crown Gear with item 14 1
16 1021351 Ball Bearing 1
17 3016244 Right Angle Gear Housing 1
(includes items 20 and 44)
18 1055833 Cheese Head Slotted Screw 8
19 1035437 O-ring 1
20 1021352 Needle Bearing 1
21 1026160 Pinion gear 1
22 1009127 Bearing Inner Race 1
23 1021238 Ball Bearing, 2 Row 1
24 1013219 Internal Retaining Ring 1
25 3016251** Rt. Angle Gear Hsg. LN 1
(includes items 20 and 44)
26 3020039** Shaft Assembly 230--LN
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
♦Used in models equipped with
mechanical brake only.
Figure A
27 1002332dMotor Front Cover 1
1002417♦Motor Front Cover
28 1035461 O--ring 1
29 1021513 Ball Bearing 1
30 1030058 Square Key 1
31 1064034 Rotor Assembly 1
32 1021306 Ball Bearing 1
33 1035296 O--ring 1
34 Table 3 Housing & Stator Assembly 1
35 1017188 Name and Info Label 1
36 1055590 Pan Head Slotted Screw 4
37 1055829dSocket Head Cap Screw 1
1055020♦Socket Head Cap Screw
38 1055894 Socket Head Cap Screw 2
39 1042316dRear Handle Bracket. 1
1042414♦Rear Handle Bracket
40 1055828 Oval Head Slotted Screw 1
41 1011269dShaft Coupling 1
1011355♦Shaft Coupling
42 1013309 Internal Retaining Ring 1
43 1035474dOil Seal 1
44 1038006 Grease Fitting 1
45 1061575 Damper 1
46 8039099 Blade Locking Pin 1
47 1018128 Gage Locking Lever 1
3026063 Spiral Bevel Gear Set 1
(incls item 14, 15, 21 and 22)
3016248 Housing and Gear Assy
(includes items 3, 4, 6, 8--17,
20-24 and 44)
3016252** Housing and Gear Assy. LN
(includes items 3, 4, 6, 8--16,
20--25 and 44)
d
Used in models equipped
with DC brake only.
d
V
V
** Used in LN models only

parts diagram and list
Models SEC 230--4 and 230--4LN
page 5 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
48 1055831 Oval Head Slotted Screw 8
49 1002340 Switch Cover 1
50 1035438 Switch Cover Seal 1
51 3005017 Switch Assembly 1
52 1019145 Front Handle with Trigger 1
53 1035282 O--ring 1
54 1019219 Front Handle w/o Trigger 1
55 1059067 Conduit Assembly 1
56 1018127 Trigger Lever 1
57 1055604 Hex Head Screw 4
58 1042317 Hanger Bracket 1
59 1042389 Hanger Bracket Half 1
60 1042391 Hanger Bracket Half 1
61 1055612 Socket Head Cap Screw 2
62 1055725 Pan Head Screw 2
63 1004274 Flat Washer 1
64 1014137 Spring 1
65 1029320 Lever Stop Spacer 1
66 1010355 Threaded Pin 2
67 1055847 Socket Head Cap Screw 3
68 1010363 Roll Pin 1
69 Table 3 Electrical Connector Shell 1
70 Table 3 Electrical Connector Insert 1
71 Table 3 Electric Cord 1
72 Table 3 Strain Relief Connector 1
73 1055832 Oval Head Slotted Screw 2
74 1035413 Diaphragm Seal 1
75 1055777 Cheese Head Screw 4
76 1004227 Internal Tooth Lock Washer 2
77 1007283 Hex Jam Nut 2
78 1055848 Cup Point Set Screw 1
79 1018162 Trigger Lever with item 82 1
80 1010362 Dowel Pin 1
81 1035439 O--ring 1
82 1014097 Spring 1
83 1019144 Rear Handle, Dual Triggers 1
with item 85
84 1055913 Self--Tapping Screw 2
ITEM PART NO. PART NAME QTY
85 1010167 Roll Pin 2
86 1018126 Switch Actuating Lever 1
87 1010356 Dowel Pin 1
88 1042282 Switch Holder 1
89 1055834 Pan Head Slotted Screw 1
90 1005104 Electric Switch 2
91 1004257 Ring Washer 1
92 1013220 Internal Retaining Ring 1
93 1035414 Rear Handle Cover Gasket 1
94 1002349 Rear Handle Cover with 1
item 95
95 1017083 Danger Label 1
ITEM PART NO. PART NAME QTY
Figure B

parts diagram and list
page 6 of 16
Models SEC 230--4 and 230--4LN
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
96 Table 3 Electric Cord 1
97 Table 3 Strain Relief Connector 1
98 1055055 Hex Head Screw 4
99 1005143 Push Button Switch 1
100 1032529 Switch Mounting Plate 1
101 1055915 Cheese Head Screw 3
102 1010457 Dowel Pin 1
103 1055744 Socket Head Cap Screw 2
104 1063860 Terminal Block 1
105 1036260 Trigger Bushing 1
106 1035395 U--cup Seal 1
107 1019195 Rear Handle 1
108 1035596 Bottom Handle Gasket 1
109 1010456 Dowel Pin 1
110 1018153 Trigger Lever 1
111 1014208 Spring 1
112 1039077 Spring Plunger 1
113 1035595 Rear Handle Gasket 1
114 1055150 Pan Hd Screw, Lock Washer 1
115 1055617 Socket Head Cap Screw 6
116 1055960 Socket Head Cap Screw 4
117 1035563 Handle Cover Gasket 1
118 1002418 Handle Cover, 42v 1
1002415 Handle Cover, 115--575v
with item 95
119 1004361 Plain Washer 6
120 1055872 Hex Head Screw 2
121 1035354 Oil Seal (24 mm) 1
1035486** Oil Seal (22 mm) 1
122 1071071 Brake Drum 1
1061801** Brake Drum
123 1055918 Flat Head Screw 3
124 1061800 Brake Shoe 3
125 1014066 Compression Spring (50Hz) 3
1014171 Compression Spring (60Hz) 3
126 1055616 Cheese Head Screw 3
127 1004360 Split Lock Washer 3
128 1031041 Brake Hub 1
1031029** Brake Hub
ITEM PART NO. PART NAME QTY
Figure C
Rear Handle Assembly
for 42V Mechanical Brake
Mechanical
Brake
*Install with open end facing away from motor
** Not used in current tools
129 1010455 Dowel Pin 3
130 1010454 Dowel Pin 3
3019219 Rear Handle Assy, 115--380v
3019221 Rear Handle Assy, 42v
(includes items 95, 98--107,
109--113 and 116--120)
ITEM PART NO. PART NAME QTY
*

parts diagram and list
Models SEC 230--4 and 230--4LN
page 7 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
Figure D
Control Box Assembly
Direct Current Braking
3063260
42V
1 1063632 Overload Mtg. Adapter 1
2 1055863 Pan Head Screw 2
3 1004242 Split Lock Washer 2
4 1063631 Overload Relay 1
5 1063656 Heater Pack 1
6 1063455 Fuse Terminal Block 1
7 1001159 Cord, Seven Conductor 2 ft
8 1007318 Hex Nut 4
9 1004227 Internal Lock Washer 4
10 1004226 Washer 4
11 1063629 Base Connector w/Gasket 1
12 1063627 Female Insert, 6 pole 1
13 1055979 Hex Head Screw 4
14 1011262 Cord Connector 2
15 1001119 Yellow Cord, 4 ft 1
16 1011249 Cord Connector 1
17 1001107 Black Cord, 4 ft 1
18 1007256 Locking Nut 1
19 1007266 Locking Nut 2
20 1063520 Gray Terminal Block 6
21 1063494 Gray Terminal Block 9
22 1063495 Blue Terminal Block 1
23 1016572 Electrical Enclosure 1
24 1063496 Yel/Grn Terminal Block 2
25 1042300 Terminal Rail 1
26 1032386 Mounting Plate 1
ITEM PART NO. PART NAME QTY 27 1063363 Terminal Marker 11
28 1055803 Pan Head Screw 6
29 1004247 External Lock Washer 6
30 1063456 Terminal Marker 7
31 1063570 Fuse 1
32 1063502 Fork Terminal 9
33 1029445 Hex Spacer 4
34 1004244 Internal Lock Washer 4
35 1073072 Plastic Screw 4
36 1063571 Circuit Board 1
37 1061617 Heatsink 1
38 1055741 Cheese Head Screw 8
39 1004230 Split Lock Washer 16
40 1017085 Danger Label 1
41 1017339 Connection Diagram 1
42 1063702 Interference Suppressor 1
43 1063862 Cylindrical Fuse 1
44 1063757 Transient Suppressor 1
45 1063607 Transformer 1
46 1063446 Terminal Ring 4
47 1063605 Bridge Rectifier 1
48 1004216 Washer 2
49 1063079 Terminal Ring 5
50 1063759 SCR Rectifier 1
51 1055845 Pan Head Screw 8
52 1072186 Dual SCR Rectifier 3
53 1063633 Terminal Ring 12
ITEM PART NO. PART NAME QTY

wiring and parts diagram
page 8 of 16
Models SEC 230--4 and 230--4LN
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
Figure E
Control Box Assy
DC Braking
(see Table 2)
Wiring Diagram
42V DC Brake
0

wiring diagrams
Models SEC 230--4 and 230--4LN
page 9 of 16
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
Wiring Diagram 220--240V DC Brake
Wiring Diagram 480V DC Brake

parts tables
page 10 of 16
Models SEC 230--4 and 230--4LN
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL.
[email protected]
TEL. [phone] FAX. [phone] WWW. jarvisproducts.com
JARVIS
6204016.
®
TABLE 1 -- COMPLETE TOOL PART NUMBERS
Saw Voltage/Hz 42v/50 115v/50 208v/60 230v/50 240v/60 380v/50 400v/50 415v/50 480v/60 575v/60
SEC 230--4, 2 Triggers, DC Brake 4004218 4004217 4004216
SEC 230--4LN, 2 Triggers, DC Brake 4004221 4004220 4004219
SEC 230--4, 1 Trigger, Mech Brake 4004206 4004246 4004207 4004215 4004205 4004214
SEC 230--4LN 1Trigger, Mech Brake 4004224 4004223 4004222
TABLE 2 -- DC BRAKE (See Figure E)
Item Name Part Numbers
Control Box, 2 Triggers, DC Brake 3063260 3063261 3063262 3063263 3063263 3063206 3063206 3063264 3063265 3063266
1Auxiliary Contacts 1063528 1063528 1063528 1063528 1063528
2Magnetic Starter 1063557 1063527 1063527 1063527 1063544
3Heater Pack 1063659 1063657 1063657 1063656 1063655
4Suppressor 3 1063709 1063703 1063703 1063703 1063709
5Connector Base with Cover 1063810 1063810 1063810 1063810 1063810
6Connector Insert, Female 1063808 1063808 1063808 1063808 1063808
7Washer 1004226 1004226 1004226 1004226 1004320
8Pan Head Screw 1055970 1055970 1055970 1055970 1055484
9Internal Lock Washer 1004227 1004227 1004227 1004227 1004006
10 Hex Nut 1007318 1007318 1007318 1007318 1007192
11 Cord Connector N/A N/A N/A N/A 1011248
12 Locking Nut N/A N/A N/A N/A 1007249
13 Cord Connector 1011249 1011249 1011249 1011249 1011249
14 Fuse Terminal Block 1063390 1063390 1063390 1063390 1063455
15 Fuse 1063781 1063537 1063537 1063559 1063348
16 Locking Nut 1007256 1007256 1007256 1007256 1007256
17 Electrical Enclosure 1016512 1016512 1016512 1016512 1016573
18 Mounting Plate 1032371 1032371 1032371 1032371 1032474
19 Terminal End Clamp 1063362 1063362 1063362 1063362 1063362
20 Terminal Marker 1063363 1063363 1063363 1063363 1063363
21 Grey Terminal Block 1063494 1063494 1063464 1063494 1063494
22 Terminal Rail 1063393 1063393 1063393 1063393 1063393
23 Female Disconnect Term 1063533 1063533 1063533 1063533 1063533
24 Male/Fem Piggyback Term 1063402 1063402 1063402 1063402 1063402
25 Yellow/Green Terminal Block 1063496 1063496 1063496 1063496 1063496
26 Suppressor 4 1063708 1063708 1063708 1063708 1063708
27 Transformer 1063598 1063598 1063598 1063598 1063598
28 Pan Head Screw 1055803 1055803 1055803 1055803 1055010
29 External Lock Washer 1004247 1004247 1004247 1004247 1004022
30 Terminal Marker N/A N/A N/A N/A 1063456
31 Hex Head Screw 1055754 1055754 1055754 1055754 1055477
32 Internal Lock Washer 1004227 1004227 1004227 1004227 1004244
33 Pan Head Screw 1055910 1055910 1055910 1055910 1055490
34 Fuse F2 1072310 1072310 1072310 1072310 1072310
35 Fuse F1 1072091 1063862 1063862 1063862 1072091
36 Suppressor 2 1063702 1063702 1063702 1063702 1063702
37 Suppressor 1 1063709 N/A N/A 1063701 1063709
38 Circuit Board 1063556 1063530 1063530 1063530 1063556
39 Terminal Fork 1063502 1063502 1063502 1063502 1063502
40 Internal Lock Washer 1002244 1002244 1004244 1004244 1004244
41 Hex Spacer 1029445 1029445 1029445 1029445 1029445
42 Plastic Screw 1073072 1073072 1073072 1073072 1073072
43 Danger Label 1017085 1017085 1017085 1017085 1017085
44 Wiring Diagram Label 1017340 1017342 1017342 1017294 1017344