jbc WS440 User manual

WS440
High-Temperature
Wire Stripper Tweezers
INSTRUCTION MANUAL

2
Manual ............................................... 1 unit
Ref. 0028604
High-Temperature Wire Stripper
Tweezer s ................................................. 1 unit
Metal Brush ............................................. 1 unit
Ref. 0022793
Screw Driver ............................................ 1 unit
R ef . 0 0 23 511
Packing List
The following items are included:
This manual corresponds to the following reference:
WS440-B

3
Features and Connections
Power Socket
Control Unit*
Stand
WSBT*
Stand cable*
Ref. 0024227
Equipotential connector
USB Connector
Main Switch
Fuse
High-Temperature Wire
Stripper Tweezers
WS440
W440 Cartridges*
* Not included, sold separately
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

Mark
Align the cartridges in working position using
a flat pliers (JBC Pliers PLR195).
The conical cartridge aligner helps centering
both cartridges and ensure a good
functionality.
Fix the cartridges in its working position. by
tightening the screw.
Important: It is essential to tighten the screws
for the tool to function.
Cartridge Electric
Connection Screw
3. Positioning 4. Fixing
Insert the cartridge until the reference mark.
Take the mark as reference and check that both
tips match.
Important: It is esential to insert the cartridge
till the mark for a good connection.
Loosen the screws and remove the cartridges.
Changing Cartridges
1. Removing 2. Inserting
Cartridge aligner
4

Strip Gauge Knob Strip Gauge
Adjustable Strip Gauge
Adjust the strip gauge according to your stripping requirements.
Place the wire touching the strip gauge.
3. Remove Wire
Pull the wire stripper toward to stripp off
the wire end.
2. Close Cartridges
Choose cartridges according to the wire
diameter. Pinch the wire with the blades. The
pinched area will be melted by heat.
Stripping a Wire
1. Align Wire
5
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

W440025
Cartridge
Ref.
Flat Blade
12,5 / 0.4921
Tip
mm / in
Cartridge
Ref.
W440023
Cartridge Range
WS440 is compatible with W440 Blade Cartridge Range. Find the model that best suits your
soldering needs on www.jbctools.com.
If an application requires a special tip design, contact JBC by mail [email protected].
22
24
26
28
AWG
Solid
34
30
Cartridge
Ref.
W440021
0,64 / 0,0252
0,51 / 0,0201
0,40 / 0,0157
0,32 / 0,0126
Tip Hole ø
mm / in
0,16 / 0,0063
0,25 / 0,0098
24 (7x32)
24 (19x36)
26 (10x36)
26 (19x38)
28 (19x40
27 (7x35)
30 (19x42)
30 (7x38)
AWG
Stranded
36 (7x44)
32 (19x44)
AWG
Solid
18
20
26
24
22
16
1,02 / 0,0402
Tip Hole ø
mm / in
0,81 / 0,0319
0,40 / 0,0157
0,51 / 0,0201
0,64 / 0,0252
1,29 / 0,0508
AWG
Stranded
20 (7x28)
20 (19x32)
20 (42x36)
22 (19x34)
27 (7x35)
28 (19x40)
26 (10x36)
26 (19x38)
24 (7x32)
24 (19x36)
18 (19x30)
6

W440025
Cartridge
Ref.
Flat Blade
12,5 / 0.4921
Tip
mm / in
Cartridge
Ref.
W440023
Cartridge Range
WS440 is compatible with W440 Blade Cartridge Range. Find the model that best suits your
soldering needs on www.jbctools.com.
If an application requires a special tip design, contact JBC by mail [email protected].
22
24
26
28
AWG
Solid
34
30
Cartridge
Ref.
W440021
0,64 / 0,0252
0,51 / 0,0201
0,40 / 0,0157
0,32 / 0,0126
Tip Hole ø
mm / in
0,16 / 0,0063
0,25 / 0,0098
24 (7x32)
24 (19x36)
26 (10x36)
26 (19x38)
28 (19x40
27 (7x35)
30 (19x42)
30 (7x38)
AWG
Stranded
36 (7x44)
32 (19x44)
AWG
Solid
18
20
26
24
22
16
1,02 / 0,0402
Tip Hole ø
mm / in
0,81 / 0,0319
0,40 / 0,0157
0,51 / 0,0201
0,64 / 0,0252
1,29 / 0,0508
AWG
Stranded
20 (7x28)
20 (19x32)
20 (42x36)
22 (19x34)
27 (7x35)
28 (19x40)
26 (10x36)
26 (19x38)
24 (7x32)
24 (19x36)
18 (19x30)
Accessories
To open or fix the wire stripper srews use JBC Flat Screw Driver Ref. 0023511.
To manipulate the cartridges use JBC Cartridge Extractor Pliers PLR195. More Information at www.
jbctools.com
Align cartridges with JBC pliers.Remove cartriges with JBC pliers.
Removing Inserting and Positioning
Flat Screw Driver*
Cartridge Extractor Pliers*
For cleaning the tips if unwanted material is stuck there. Metal Brush Ref. 0022793.
Metal Brush
* Not included
7
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

8
Fitters
Grip
Fitters
New Grip
Hold this way
so the fitters
can slide
Grips for WS440*
Easily replace the damaged grips using the fitters like shown in the pictures.
* Not included
4. Removing Tabs3. Pushing Grips
1. Inserting Fitters 2. Placing Fitters
Place the fitters inserted into the grip at the
top of the tweezers.
Insert the fitters into the new grip.
To remove the fitters, hold the grip and pull
them out. Use pliers if necessary.
Push the grip with the fitters onto the
tweezers.
Grips for
WS440 Wire Stripper
Tweezers
W3533

Safety
Warning
- Do not touch the blade or the metal parts around.
- Do not allow the blade be close to flammable materials.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working
to avoid personal harm.
- This appliance can be used by children over the age of eight and also persons with reduced physical,
sensory or mental capabilities or lack of experience provided that they have been given adequate
supervision or instruction concerning use of the appliance and understand the hazards involved.
- Maintenance must not be carried out by children unless supervised.
- Place the tool on the stand when is not in use.
- Turn off the power when not in use, changing parts or storing.
Caution
- Do not use the Wire Stripper for other applications than wire stripping.
- Do not modify or customize the Wire Stripper.
- Do not hit the blade against workbench to eliminate stripped insulation debris. This behavior would
damage the blade.
- Remove power from the tool by holding the plug, not the wires.
- Be careful with the fumes produced when stripping. We recomend to use our fume extractor.
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
9
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

Notes
10

11
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.
Warranty
JBC’s 2 year warranty covers this equipment against
all manufacturing defects, including the replacement
of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must
be returned, postage paid, to the dealer where it was
purchased.
Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/
within 30 days of purchase.
40 mm
50 mm
60 mm
80 mm
100 mm
130 mm 130 mm
para manuales - color gris
200 mm
300 mm
Specifications
0028604-300622
WS440
High-Temperature Wire Stripper Tweezers
Ref.: WS440-B
- Max. Power per Cartridge: 40W
- Cable Length: 1.2 m / 47.2 in
- Dimensions / Weight: 97 x 36 x 27 mm / 0.12 kg
(L x W x H) 3.82 x 1.42 x 1.06 in / 0.26 lb
- Package Dimensions / Weight: 277 x 73 x 50 mm / 0.16 kg
(L x W x H) 10.91 x 2.87 x 1.97 lb / 0.35 lb
Complies with CE standards
ESD Safe