Jetter JetControl 365MC User manual

User Manual
JetControl 365MC
Controller
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60880627_01

Jetter AG
Graeterstrasse 2
71642 Ludwigsburg Germany
Germany
Phone
Switchboard [phone]
Sales [phone]
Technical hotline [phone]
E-mail
Technical hotline [email protected]
Sales [email protected]
www.jetter.de
Translation of the german original User Manual
Revision 1.32.1
Date of issue 10/28/2022
This document has been compiled by Jetter AG with due diligence based on the state of the art as
known to them. Any revisions and technical advancements of our products are not automatically
made available in a revised document. Jetter AG shall not be liable for any errors either in form or
content, or for any missing updates, as well as for any damage or detriment resulting from such
failure.

Jetter AG Table of Contents
User Manual – JetControl 365MC iii
Table of Contents
1 Introduction......................................................................................................................................... 7
1.1 Information on this document ...................................................................................................... 7
1.2 Typographical conventions.......................................................................................................... 7
2 Safety ................................................................................................................................................... 8
2.1 General Information..................................................................................................................... 8
2.2 Purpose ....................................................................................................................................... 8
2.2.1 Intended use.................................................................................................................... 8
2.2.2 Usage other than intended .............................................................................................. 8
2.3 Warnings used in this document ................................................................................................. 9
3 Product Description ......................................................................................................................... 10
3.1 System overview ....................................................................................................................... 10
3.2 Design ....................................................................................................................................... 11
3.3 Product features ........................................................................................................................ 11
3.4 Status indication ........................................................................................................................ 12
3.4.1 Diagnostics capabilities by means of status indication.................................................. 12
3.4.2 LED states during the boot process .............................................................................. 13
3.4.3 LED states after detection of an IP address conflict...................................................... 14
3.5 Nameplate ................................................................................................................................. 15
3.6 Scope of delivery ....................................................................................................................... 15
3.7 Order reference/options............................................................................................................. 15
4 Technical specifications .................................................................................................................. 17
4.1 Dimensions................................................................................................................................ 17
4.2 Mechanical specifications.......................................................................................................... 18
4.3 Electrical properties ................................................................................................................... 19
4.3.1 System power supply .................................................................................................... 20
4.4 Real-time clock .......................................................................................................................... 21
4.5 Environmental conditions .......................................................................................................... 21
4.6 EMI values................................................................................................................................. 22
4.6.1 Housing ......................................................................................................................... 22
4.6.2 Shielded data and I/O lines ........................................................................................... 22
4.6.3 DC power supply inputs and outputs............................................................................. 23
5 Mechanical installation .................................................................................................................... 24
5.1 Installing the device on the DIN rail ........................................................................................... 24
5.2 Removing the device from the DIN rail...................................................................................... 25
5.3 Dismounting the enclosure from the backplane module............................................................ 26

Jetter AG Table of Contents
User Manual – JetControl 365MC iv
6 Electrical connection........................................................................................................................ 27
6.1 Improving the noise immunity.................................................................................................... 27
6.2 Ports and interfaces................................................................................................................... 29
6.2.1 Selector switch S11 - Mode selector ............................................................................. 29
6.2.2 Terminal X10 - Power supply ........................................................................................ 30
6.2.3 Port X11 – Serial interface............................................................................................. 31
6.2.4 Ports X14, X15 - Ethernet.............................................................................................. 32
6.2.5 Port X19 - CAN Bus....................................................................................................... 33
6.2.6 Slot X61 - SD Memory Card .......................................................................................... 38
6.3 Commissioning .......................................................................................................................... 39
6.3.1 Configuring error states................................................................................................. 42
6.3.2 Configuration in JetSym ................................................................................................ 43
7 Identification and Configuration ..................................................................................................... 45
7.1 Identification .............................................................................................................................. 45
7.1.1 Electronic Data Sheet (EDS)......................................................................................... 45
7.1.2 Version registers............................................................................................................ 49
7.2 IP configuration.......................................................................................................................... 51
7.2.1 Factory settings ............................................................................................................. 51
7.2.2 Determining the IP address of the controller using JetIPScan ...................................... 51
7.2.3 Configuration memory ................................................................................................... 53
7.2.4 Configuration file "config.ini".......................................................................................... 54
7.2.5 Configuration registers .................................................................................................. 58
7.2.6 Setting the IP address ................................................................................................... 59
7.2.7 Using names for IP addresses ...................................................................................... 67
7.3 Operating system ...................................................................................................................... 69
7.3.1 Operating system update of the controller..................................................................... 69
7.3.2 Operating system update of a JX2 or JX3 module........................................................ 71
7.4 File System................................................................................................................................ 75
7.4.1 Properties ...................................................................................................................... 75
8 Programming .................................................................................................................................... 77
8.1 Abbreviations, module register properties and formats ............................................................. 77
8.2 Storage options - Overview ....................................................................................................... 78
8.2.1 Operating system memory ............................................................................................ 78
8.2.2 File system memory ...................................................................................................... 78
8.2.3 Application Program Memory ........................................................................................ 79
8.2.4 Memory for volatile application program variables ........................................................ 80
8.2.5 Memory for non-volatile application program registers.................................................. 81
8.2.6 Memory for non-volatile application program variables................................................. 82
8.2.7 Registers on I/O modules.............................................................................................. 83

Jetter AG Table of Contents
User Manual – JetControl 365MC v
8.2.8 Memory for non-volatile registers on the backplane module......................................... 84
8.2.9 Special registers ............................................................................................................ 85
8.2.10 Inputs and outputs......................................................................................................... 85
8.2.11 Flag................................................................................................................................ 87
8.3 Saving and loading an application program .............................................................................. 89
8.4 Addressing expansion modules................................................................................................. 89
8.4.1 Numbering registers and I/Os........................................................................................ 90
8.5 System commands .................................................................................................................... 95
8.6 Real-time clock .......................................................................................................................... 95
8.7 Startup delay time...................................................................................................................... 95
8.8 System runtime registers........................................................................................................... 96
8.9 Monitoring interface activities .................................................................................................... 96
8.10 Jetter Ethernet system bus........................................................................................................ 97
8.11 Control of alphanumeric displays and HMIs .............................................................................. 98
8.12 Controlling printer and serial interfaces ..................................................................................... 98
8.13 Project Engineering of a JX2 Station......................................................................................... 99
8.14 Project Engineering of a JX3 Station......................................................................................... 99
8.15 JCF-SV1 "simple servo function"............................................................................................. 100
8.16 E-mail feature .......................................................................................................................... 101
8.17 Modbus/TCP............................................................................................................................ 102
8.17.1 Modbus/TCP server..................................................................................................... 103
8.17.2 Modbus/TCP client with STX functions ....................................................................... 105
8.18 User-programmable serial interface ........................................................................................ 107
8.19 User-programmable IP interface ............................................................................................. 107
8.20 User-programmable CAN interface ......................................................................................... 108
8.21 CANopen STX API .................................................................................................................. 108
8.22 Motion control .......................................................................................................................... 111
8.23 FTP server............................................................................................................................... 113
8.24 HTTP server ............................................................................................................................ 114
8.25 FTP client ................................................................................................................................ 115
8.26 Automatic copying of controller data (AutoCopy) .................................................................... 116
9 Registers - Overview ...................................................................................................................... 117
10 Maintenance and repairs................................................................................................................ 140
10.1 Maintenance, repairs and disposal.......................................................................................... 140
10.2 Storage and shipment ............................................................................................................. 140
11 Service ............................................................................................................................................. 141
11.1 Customer service..................................................................................................................... 141

Jetter AG Table of Contents
User Manual – JetControl 365MC vi
12 Spare parts and accessories ......................................................................................................... 142
12.1 Spare parts .............................................................................................................................. 142
12.2 Accessories ............................................................................................................................. 142
12.2.1 CAN bus cable............................................................................................................. 142
12.2.2 Ethernet Cable............................................................................................................. 143
12.2.3 Cable for the serial interface........................................................................................ 143

Jetter AG Introduction | 1
User Manual – JetControl 365MC 7 / 148
1 Introduction
1.1 Information on this document
This document forms an integral part of the product and must be read and under-
stood prior to using it. It contains important and safety-related information for the
proper use of the product as intended.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Availability of
information
Make sure this document is kept at the ready in the vicinity of the product
throughout its service life.
For information on new revisions of this document, visit the download area on our
website. This document is not subject to any updating service.
Start | Jetter - We automate your success.
For further information refer to the following information products:
■JetSym software Online Help
Detailed description of software functions with application examples
■Application-oriented manuals
Cross-product documentation
■Version updates
Information about new versions of software products or of the operating sys-
tem of your controller
1.2 Typographical conventions
This manual uses different typographical effects to support you in finding and
classifying information. Below, there is an example of a step-by-step instruction:
üThis symbol indicates requirements which have to be met before executing
the following action.
►This sign or a numbering at the beginning of a paragraph marks an action in-
struction that must be executed by the user. Execute the instructions one after
the other.
ðThe target after a list of instructions indicates reactions to, or results of these
actions.
INFO Further information and practical tips
In the info box you will find helpful information and practical tips about your prod-
uct.

Jetter AG Safety | 2
User Manual – JetControl 365MC 8 / 148
2 Safety
2.1 General Information
When placed on the market, this product corresponds to the current state of sci-
ence and technology.
In addition to the operating instructions, the laws, regulations and guidelines of
the country of operation or the EU apply to the operation of the product. The op-
erator is responsible for compliance with the relevant accident prevention regula-
tions and generally accepted safety rules.
2.2 Purpose
2.2.1 Intended use
This device has been designed to control machinery, such as conveyors, produc-
tion machines, and handling machines.
Operate the device only in accordance with the intended conditions of use, and
within the limits set forth in the technical specifications.
Intended use of the product includes its operation in accordance with this man-
ual.
SELV The operating voltage of this device is classified as Safety Extra Low Voltage and
is therefore not subject to the European Low Voltage Directive. The device may
only be operated from a SELV source.
2.2.2 Usage other than intended
This device must not be used in technical systems which to a high degree have
to be fail-safe.
Machinery Directive This device is no safety-related part as per Machinery Directive 2006/42/EC, and
must, therefore, not be used for safety-relevant applications. This device is NOT
intended for the purpose of personal safety, and must, therefore, not be used to
protect persons.

Jetter AG Safety | 2
User Manual – JetControl 365MC 9 / 148
2.3 Warnings used in this document
DANGER
High risk
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Medium risk
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Low risk
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE
Material damage
Indicates a situation which, if not avoided, could result in mal-
functions or material damage.

Jetter AG Product Description | 3
User Manual – JetControl 365MC 10 / 148
3 Product Description
The modular JC-365MC control system is designed for the medium performance
range. It covers all areas of industrial automation.
Besides traditional control functions, this controller also offers the possibility to
program servo drives as point-to-point axes, axis groups and complex path con-
trols thanks to its motion control functionalities.
3.1 System overview
Fig.1: System overview

Jetter AG Product Description | 3
User Manual – JetControl 365MC 11 / 148
3.2 Design
2
1
12
13
11
10
8
7
3
5
4
69
Fig.2: Design
1Status indication
2Upper DIN rail latch
3Module enclosure
4Backplane modules with DIP switches
5Connector X119: Connector for JX3 IO modules
6DIN rail release latch
7Port X19: JX2 system bus and CAN bus interface
8Port X61: SD card slot
9Lower latch
10 Terminal X10: Power supply
11 Port X11: Serial port
12 Sockets X14, X15: Ethernet interface
13 Selector switch S11: Mode selector
3.3 Product features
■Up to a maximum of 16 PtP axes via JX2 system bus
■Up to 64 PtP axes via Ethernet
■Up to 12 axes as path control (a maximum of 6 axes on the JX2 system bus)
■2 Ethernet ports with integrated switch
■Programming in high-level language STX according to IEC 61131-3
■Non-volatile variable memory:
240,000 bytes (with option -R: 480,000)
60,000 registers (with -R option: 120,000)
■STX program/data memory: 24MB
■1 serial port (RS-232/422/485)

Jetter AG Product Description | 3
User Manual – JetControl 365MC 12 / 148
■Either 1 JX2 system bus port or 1CAN port (CANopen)
■1 additional CAN port (CANopen)
■A maximum of 16 JX3 modules can be directly added to the unit
■Real-time clock
■Modbus/TCP client and server
■SD memory card
Additional options Your JC-365MC may be equipped with additional options (see Order reference/
options [}15]). You must already specify the additional options for your con-
troller when placing the order. The controller cannot be equipped with additional
features afterwards.
3.4 Status indication
LEDs indicate the communication status of the device as well as the status of the
power supply.
R E D1 D2
U1 U2
U3 U4
SD
Fig.3: Status indication
LED Description
R State of operating system
E General error
D1 Special states
D2 State of boot loader
SD Access to SD card
U1 …
U4
Application-specific programming is possible
3.4.1 Diagnostics capabilities by means of status indication
The color and status of the LEDs provide diagnostic options for various states. In
the JetSym programming tool, diagnostics can be performed in the Hardware
Manager or via the setup window by entering the corresponding register number.
LED Status Color Description
R OFF --- No power supply or defective.
Blinking at 1
Hz
Green Either the controller is still booting up, or it
does not execute the application program.
Blinking at
4Hz
Green Reset or fatal error.
ON Green Application program is being executed.
E OFF --- No error occurred.
Blinking at 1
Hz
Red There is no valid OS.
Blinking at
4Hz
Red Reset, fatal error, or checking the network con-
sistency.
ON Red Error; refer to error register.

Jetter AG Product Description | 3
User Manual – JetControl 365MC 13 / 148
LED Status Color Description
D1 OFF --- Normal operating condition.
Blinking at 1
Hz
Red Automatic IP configuration; AutoCopy function
is completed, or first half of start delay is being
executed.
Blinking at
4Hz
Red Reset; fatal error, or second half of start delay
is being executed.
ON Red autocopy.ini file is being executed.
D2 OFF --- Boot loader is not running.
Blinking at 1
Hz
Red Boot loader: Automatic IP configuration.
Blinking at
4Hz
Red Reset or fatal error.
ON Red Boot loader is being executed.
3.4.2 LED states during the boot process
If the following requirements are met, the bus nodes goes through the normal
boot process without errors:
■Mode selector S11 is in RUN position.
■There is a valid OS.
■There must be a valid application program.
The LED flashing patterns indicate the different stages of the boot process.
LEDs R E D1 D2 State
Phase 1 Reset
Color Green Red Red Red Reset
Blinking
pattern
4Hz 4Hz 4Hz 4Hz
Phase 2 Operating system
Color Green - - Red The device is initializing the
operating system.
Blinking
pattern
1Hz OFF OFF ON
Phase 3 Parser
Color Green - - - The OS reads the settings of
the DIP switch on the back-
plane module and checks
whether an Ethernet switch
exists.
Blinking
pattern
1Hz OFF OFF OFF
Phase 4 Interfaces and programs
Color Green Red - - The OS initializes realtime
clock, Ethernet interface and
file system.
Blinking
pattern
1Hz ON OFF OFF
Phase 5a Start delay
The controller only executes phases 5a and 5b only if a time value is entered in
R 202971 Start delay.
Color Green Red Red - The first half of the start de-
lay is in progress.
Blinking
pattern
1Hz ON 1Hz OFF

Jetter AG Product Description | 3
User Manual – JetControl 365MC 14 / 148
LEDs R E D1 D2 State
Phase 5b Start delay
Color Green Red Red - The second half of the start
delay is in progress.
Blinking
pattern
1Hz ON 4Hz OFF
Phase 6 Application program
Color Green Red Red - The OS initializes the mod-
ules on the system bus, as
well as software features
(Web, Modbus/TCP, etc.).
Then it loads the application
program.
Blinking
pattern
1Hz ON ON OFF
Phase 7 Operating state
Color Green - - - The operating state is dis-
played
Blinking
pattern
1Hz OFF OFF OFF Logic voltage supply is OK;
application program has
been stopped
ON OFF OFF OFF Logic voltage supply is OK;
application program is run-
ning
Tab.1: LED states during the boot process
3.4.3 LED states after detection of an IP address conflict
During boot-up or when the IP address was changed at runtime, the controller
checks its own set IP address. If the controller detects that its IP address is al-
ready used on the network, it takes the following actions:
■The controller sets bit 24 in R 200009.
■The controller sets bit 7 in R 200008 (collective error bit of R 200009).
■Then, the LEDs on the controller indicate the following:
LEDs E D1 D2 State
Color Red Red Red The controller has detected an IP
address conflict.
Blinking
pattern
ON 1Hz 1Hz
To exit this state, the following two steps must be taken:
1. Resolve the IP address conflict.
2. Reboot the controller.

Jetter AG Product Description | 3
User Manual – JetControl 365MC 15 / 148
3.5 Nameplate
63
12
5 4
Fig.4: Sample nameplate
1Company logo
2Serial number
3Certification mark
4Item number
5Hardware revision
6Item name
3.6 Scope of delivery
Scope of delivery Item number Quantity
JC-365MC Depending on
option
1
Male connector in spring-cage technology,
2-pin
60870409 1
Terminal labels 60870411 10
Keying pins 60870410 1
Installation manual 60873051 1
3.7 Order reference/options
The order reference consists of the name of the controller and the desired op-
tions. Each of the additional options listed below supplements the controller.
The order reference only reflects existing options.
JC-365MC - A - R
Element Description
JC-365MC Controller with Motion Control feature
A Number of axes: 4, 8, or unlimited;
if unlimited, A is not applicable, e.g. JC-365MC-R
Number of axes: 16 max. on the JX2 system bus
Path control: 4, 8 or 12 servo axes
R Additional option: Memory expansion to 120,000 non-volatile regis-
ters
INFO Ordering additional options
Specify your desired options in the order. The controller cannot be equipped with
additional features afterwards.

Jetter AG Product Description | 3
User Manual – JetControl 365MC 16 / 148
Number of axes 4, 8 or an unlimited number of axes can be connected to the JC-365MC con-
troller.
Item no. Order reference
10001337 JC-365MC-4
10001338 JC-365MC-8
10001336 JC-365MC
Integrated Web
server and e-mail
feature
With its integrated web server and e-mail feature the controller supports the fol-
lowing functions:
■FTP server/FTP client: The FTP server lets you handle directories and files
using an FTP client.
■HTTP server: The user can store HTML pages on the controller and display
register contents at run time using SSI (Server side includes).
■SMTP client: The SMTP client lets you send e-mails.
Modbus/TCP The controller supports the Modbus/TCP protocol. The controller can act as both
server and client.

Jetter AG Technical specifications | 4
User Manual – JetControl 365MC 17 / 148
4 Technical specifications
This chapter contains information on electrical and mechanical data as well as
operating data of the JC-365MC.
4.1 Dimensions
100.7
63.5
131.4
25 30
56
50
103.4 96.1
Fig.5: Dimensions in mm
INFO CAD data
CAD data of the device can be found in the download area of our homepage.

Jetter AG Technical specifications | 4
User Manual – JetControl 365MC 18 / 148
4.2 Mechanical specifications
Parameter Description Standards
Mounting orientation Mounted vertically on DIN
rail
Weight 275 g
Enclosure specifications
Material Plastic
Maximum height of fall
Units within packing 1m DINEN61131-2
DINEN60068-2-31
Units within product pack-
aging
0.3m
Vibration resistance
Frequency sweeps 1octave/minute,
sinusoidal
DINEN61131-2
DINEN60068-2-6
Constant amplitude 3.5mm 5Hz ≤ f ≤ 9Hz
Constant acceleration 1g 9Hz ≤ f ≤ 150Hz
Number and direction 10 sweeps for all 3 spatial axes
Shock resistance
Type of shock Half-sine wave DINEN61131-2
DINEN60068-2-27
Intensity and duration 15g for 11ms
Number and direction 3 shocks in the directions of all 3 spatial axes
Degree of protection
Degree of protection IP20 DINEN60529
Tab.2: Mechanical specifications

Jetter AG Technical specifications | 4
User Manual – JetControl 365MC 19 / 148
4.3 Electrical properties
Power supply
(terminal X10)
Parameter Description
Supply voltage DC 24 V
Permissible voltage range -15% … +20%
Input current
Without HMI Max. 1.0A
With HMI Max. 1.5A
Power consumption
Without HMI Max. 24 W
With HMI Max. 36W
Tab.3: Power supply (terminal X10)
Serial interface
(port X11)
Parameter Description
Terminal type MiniDIN, shielded
Number of pins 8
Electrical isolation None
Number of interfaces 1
Interface standards RS-232/RS-422/RS-485-2
Baud rates 1,200 ... 115,200 baud
Bits per character 5, 6, 7, 8
Number of stop bits 1, 2
Parity Even, odd, none, 1, 0
Tab.4: Serial interface (port X11)
Ethernet interface
(ports X14, X15)
Parameter Description
Terminal type RJ45 jack
Number of ports 2
Interconnected via internal switch
Bit rate 10 Mbit/s, 100 Mbit/s (Cat 5e)
Auto-crossover Yes
Tab.5: Ethernet interface (ports X14, X15)
CAN bus interface
(port X19)
Parameter Description
Terminal type Female Sub-D connector
Number of pins 9
Electrical isolation None
Tab.6: CAN bus interface (port X19)

Jetter AG Technical specifications | 4
User Manual – JetControl 365MC 20 / 148
SD card (slot X61) Parameter Description
Plug-in card type Standard SD card
Mechanical operation push/push
Maximum memory size 32MB ... 32GB
Drive format FAT
Protection against insert-
ing the SD card in the
wrong direction
Yes
Tab.7: SD card (slot X61)
Memory
configurations
Parameter Description
Non-volatile memory 240,000 bytes
With –R option: 480000
60,000 application registers (32-bit)
With –R option: 120000
STX program/data
memory
24MB
Flash disk 24MB
Tab.8: Memory configurations
Electrical
Safety
Parameter Description Standards
Class of protection III DIN EN 61131-2
Dielectric test voltage Functional ground is con-
nected to chassis ground
internally
Protective connection 0
Overvoltage category II
Tab.9: Electrical safety
4.3.1 System power supply
The controller supplies the local system bus with logic and power supply voltage.
These two types of voltage are for supplying the connected expansion modules.
System bus Parameter Description
Bus type JX3 system bus
Logic voltage
Supply voltage DC +5V
Permissible voltage range -15 % ... +10 %
Additional voltage
Supply voltage DC +24V
Permissible voltage range -15 % ... +20%
Tab.10: System bus