Jetter JetControlMobile 631 User manual

User Manual
JetControlMobile 631
Controller
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60885160_01

Jetter AG
Graeterstrasse 2
71642 Ludwigsburg
Germany
Phone
Switchboard [phone]
Sales [phone]
Technical Hotline [phone]
E-mail
Technical Hotline [email protected]
Sales [email protected]
Translation of the german original User
Manual
Revision 1.00.2
Date of issue 7/6/2021
This document has been compiled by Jetter AG with due diligence, and based on the known
state of the art. Revisions and further development of our products are not automatically
mentioned in a reviewed document. Jetter AG shall not be liable for errors in form or content,
or for missing updates, as well as for damages or disadvantages resulting from such failure.

Jetter AG Table of Contents
JCM-631 User Manual iii
Table of Contents
1 Introduction ......................................................................................................................................... 6
1.1 Information on this document .......................................................................................................6
2 Safety ................................................................................................................................................... 7
2.1 General information......................................................................................................................7
2.2 Purpose ........................................................................................................................................7
2.2.1 Intended use.....................................................................................................................7
2.2.2 Usage other than intended ...............................................................................................7
2.3 Warnings used in this document ..................................................................................................7
3 Product description ............................................................................................................................ 8
3.1 Design ..........................................................................................................................................8
3.2 Product features ...........................................................................................................................9
3.3 LED indicators ..............................................................................................................................9
3.3.1 Diagnostic capability via LEDs .........................................................................................9
3.4 Nameplate ..................................................................................................................................10
3.5 Scope of delivery........................................................................................................................10
4 Technical specifications................................................................................................................... 11
4.1 Dimensions.................................................................................................................................11
4.2 Mechanical specifications...........................................................................................................11
4.3 Electrical properties....................................................................................................................12
4.3.1 CPU core and operating system ....................................................................................13
4.3.2 Ports and interfaces .......................................................................................................13
4.3.3 Inputs and outputs..........................................................................................................15
4.4 Environmental conditions ...........................................................................................................16
4.5 EMC values ................................................................................................................................18
5 Mechanical installation..................................................................................................................... 19
5.1 Requirements for installation location and mounting surface.....................................................19
5.2 Preparing for installation.............................................................................................................20
5.3 Mounting orientation...................................................................................................................20
5.3.1 Allowed mounting orientations .......................................................................................20
5.3.2 Prohibited mounting orientations....................................................................................21
6 Electrical connection ........................................................................................................................ 22
6.1 Pin assignment...........................................................................................................................23
6.1.1 X71 - Connector (male) ..................................................................................................23
6.1.2 X13 - Service connector 1 (USB + RS-232) ...................................................................24
6.1.3 X14 – Service connector 2 (Ethernet) ............................................................................25

Jetter AG Table of Contents
JCM-631 User Manual iv
6.1.4 X61 ... X66 – CAM1 ... CAM6.........................................................................................25
6.1.5 X81, X82 – Display 1 and Display 2 ...............................................................................25
6.2 Commissioning...........................................................................................................................26
6.2.1 Connecting the voltage supply .......................................................................................26
6.2.2 Booting up the controller ................................................................................................26
6.2.3 Setting up an Ethernet connection between controller and PC......................................27
7 Identification and Configuration...................................................................................................... 28
7.1 Identification ...............................................................................................................................28
7.1.1 Device web site ..............................................................................................................28
7.1.2 Electronic Data Sheet (EDS)..........................................................................................31
7.1.3 Version registers ............................................................................................................31
7.2 Operating system .......................................................................................................................33
7.2.1 Operating system update of the controller .....................................................................33
7.3 File System.................................................................................................................................39
7.3.1 Properties .......................................................................................................................39
7.4 Installing the USB/CAN adapter .................................................................................................41
8 Programming..................................................................................................................................... 42
8.1 Abbreviations, module register properties and formats..............................................................42
8.2 Storage options - Overview ........................................................................................................43
8.2.1 Operating system memory .............................................................................................43
8.2.2 File system memory .......................................................................................................43
8.2.3 Application program memory .........................................................................................43
8.2.4 Memory for volatile application program variables .........................................................44
8.2.5 Memory for non-volatile application program registers ..................................................44
8.2.6 Memory for non-volatile application program variables..................................................45
8.2.7 Special registers.............................................................................................................45
8.2.8 Inputs and outputs..........................................................................................................45
8.2.9 Flag ................................................................................................................................46
8.3 Saving and loading an application program ...............................................................................47
8.4 CANopen® STX API ..................................................................................................................48
8.4.1 STX Functions................................................................................................................48
8.4.2 Heartbeat monitoring......................................................................................................49
8.4.3 CANopen® Object dictionary .........................................................................................49
8.5 SAE J1939 STX API...................................................................................................................51
8.5.1 STX Functions................................................................................................................51
8.6 Serial interface RS-232 ..............................................................................................................53
8.6.1 Operating principle .........................................................................................................53
8.6.2 Registers - Description ...................................................................................................54
8.6.3 Programming..................................................................................................................59

Jetter AG Table of Contents
JCM-631 User Manual v
8.7 Controlling displays ....................................................................................................................61
8.8 FTP server..................................................................................................................................63
8.9 Monitoring interface activities .....................................................................................................64
8.10 User-programmable IP interface ................................................................................................65
9 Registers - Overview......................................................................................................................... 66
10 Maintenance and repairs.................................................................................................................. 75
10.1 Maintenance, repairs and disposal.............................................................................................75
10.2 Storage and shipment ................................................................................................................75
11 Service ............................................................................................................................................... 76
11.1 Customer service .......................................................................................................................76
12 Spare parts and accessories ........................................................................................................... 77
12.1 Accessories ................................................................................................................................77
12.1.1 Monitors..........................................................................................................................77
12.1.2 USB flash drives.............................................................................................................77

Jetter AG Introduction | 1
JCM-631 User Manual 6 / 78
1 Introduction
1.1 Information on this document
This document forms an integral part of the product and must be read and under-
stood prior to using it. It contains important and safety-related information for the
proper use of the product as intended.
Target groups This document is intended for specialists with appropriate qualifications.
Only competent and trained personnel is allowed to put this device into operation.
During the whole product life cycle, safe handling and operation of the device
must be ensured. In the case of missing or inadequate technical knowledge or
knowledge of this document any liability is excluded.
Availability of infor-
mation
Make sure this document is kept at the ready in the vicinity of the product
throughout its service life.
For information on new revisions of this document, visit the download area on our
website. This document is not subject to any updating service.
Start | Jetter - We automate your success.
For further information refer to the following information products:
■Version updates
Information about new versions of software products or of the operating sys-
tem of your controller.
■JetSym software Online Help
Detailed description of software functions with application examples
■Application-oriented manuals
Cross-product documentation

Jetter AG Safety | 2
JCM-631 User Manual 7 / 78
2 Safety
2.1 General information
When placed on the market, this product corresponds to the current state of sci-
ence and technology.
In addition to the operating instructions, the laws, regulations and guidelines of
the country of operation or the EU apply to the operation of the product. The op-
erator is responsible for compliance with the relevant accident prevention regula-
tions and generally accepted safety rules.
RoHS 2 The device conforms to the EU directive 2011/65/EU (RoHS 2).
2.2 Purpose
2.2.1 Intended use
The device is intended for controlling applications in the field of commercial vehi-
cles and mobile machines.
Operate the device only in accordance with the intended conditions of use, and
within the limits set forth in the technical specifications.
Intended use of the product includes its operation in accordance with this man-
ual.
2.2.2 Usage other than intended
Do not use the device in technical systems for which a high level of fail-safety is
required.
Machinery Directive This device is no safety-related part as per Machinery Directive 2006/42/EC, and
must, therefore, not be used for safety-relevant applications. This device is NOT
intended for the purpose of personal safety, and must, therefore, not be used to
protect persons.
2.3 Warnings used in this document
DANGER High risk
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING Medium risk
Indicates a potential hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION Low risk
Indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE Material damage
Indicates a situation which, if not avoided, could result in malfunctions or material
damage.

Jetter AG Product description | 3
JCM-631 User Manual 8 / 78
3 Product description
The multi-monitor controller JCM-631 lets you connect 2 displays via FPD-LinkII.
You can connect up to 8 cameras. All common interfaces such as CAN, Ethernet,
RS-232 and USB, as well as digital inputs and outputs are available.
3.1 Design
A
A
1 2 4
3
5
7
6
8 9
Fig.1: Design
1Fastening eye
2X71: Power supply connector and CAM7 … CAM8
3Position of nameplate
4Diagnostic LEDs
5Protective vent
6X14: Service interface 2 (ETH)
7X13: Service interface 1 (USB + RS-232)
8X81/X82: Connector for display 1 and display 2
9X61 … X66: Connector for CAM1 … CAM6

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3.2 Product features
■iMX6, 800 MHz
■1 GB RAM
■1 GB flash memory (available to the user)
■Programming to IEC 61131-3 using STX or in C/C++
■8 cameras
■2x FPD-LinkII-OUT
■3 digital inputs
■2 digital outputs
■4x CAN
■USB
■RS-232
■Ethernet
3.3 LED indicators
The JCM-631 has 2 LEDs. LED D2 can be configured by the user.
1
2
Fig.2: LED indicators
1"D2" LED
2"D1" LED
3.3.1 Diagnostic capability via LEDs
The color and status of the LEDs provide diagnostic options for various states. In
the programming tool JetSym, diagnostics can be performed in the Hardware
Manager or via the setup window by entering the corresponding register number.
LEDs Status Color Description
D1 ON Orange System error. Contact Jetter AG.
Flashing
slowly
Red System started, internal communication not yet
active
Flashing
slowly
Green System started, internal communication active
ON Red System error - graphics unit. Contact Jetter
AG.
Flashing
slowly
Red/
green
Temperature warning

Jetter AG Product description | 3
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LEDs Status Color Description
D2 OFF --- This LED is controlled by register 700000063.
If the register has the value 0, the LED is off.
ON Red Register 700000063 has the value 1.
ON Green Register 700000063 has the value 2.
ON Orange Register 700000063 has the value 3.
3.4 Nameplate
2
3
1
7
6
5
4
Fig.3: Sample nameplate
1Company logo
2Item number and hardware revision
3Certification mark
4Power supply specifications
5Model code number
6Bar code
7Serial number
3.5 Scope of delivery
Scope of delivery Item number Quantity
JCM-631 10001553 1

Jetter AG Technical specifications | 4
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4 Technical specifications
This chapter contains information on electrical and mechanical data, as well as
on operating data of the JCM-631.
4.1 Dimensions
174
133.5
159.7
O5.6
194.5
35
46
70
77.4
150
53.7
Fig.4: Dimensions in mm
4.2 Mechanical specifications
Parameter Description Standards
Weight 1250 g
Housing specifications
Material Die-cast aluminum hous-
ing
Housing potential Galvanically isolated
Housing film Film in the logo area with
viewing window for diag-
nostic LEDs
Coating None. Option: Coating for
category C4

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Parameter Description Standards
Screw connections All screw connections on
the outside of the housing
should be resistant to salt
spray.
Vibration resistance
Floating frequency (10 to
150 Hz)
6 h DIN EN 60068-2-6
Shock resistance
Type of shock Half-sine wave DIN EN 60068-2-27
Intensity and duration 30 g for 11 ms
Number and direction 6000 shocks
(1000 shocks in 6 direc-
tions)
Testing temperature: Room temperature
Degree of protection
Degree of protection IP65 DIN EN 60529
Conditions for IP67 The mating connectors in-
cluding the wire glands
are also IP67 rated. The
prescribed mounting ori-
entation must be ob-
served.
Tab.1: Mechanical specifications
4.3 Electrical properties
Controller Parameter Description Standards
Operating voltage 8 … 32 V DC
12 V and 14 V from vehi-
cle electrical system
External fusing 8 A
No separate operating
voltage supplies for the
outputs; housing and
GND are routed sepa-
rately
Total current consumption
of unit at 24 V
Standby current via termi-
nal 30 < 3 mA
Load dump protection Up to 70 V ISO 7637-2
Protection against polarity
reversal
Yes, up to 32 V perma-
nently
Voltage measurement for
diagnostics
12-bit resolution
Tab.2: Electrical Characteristics – Controller

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4.3.1 CPU core and operating system
Parameter Description
CPU
Type CORTEX A9 Dualcore
Switching frequency 1 GHz per core
Flash memory capacity 4 GB, 1 GB of which is available for the user
RAM 1 GB, DDR3
Coprocessor
Type CORTEX M4
Switching frequency 120 MHz
Flash memory capacity 512 kB
RAM 128 kB
FPGA
RAM 128 MB, DDR2
Operating system
Operating system Windows Compact 2013 + NET Framework
Boot loader Coprocessor CAN bootloader (via CANopen®)
Firmware Coprocessor firmware (CAN interface and video con-
troller)
Tab.3: CPU core and operating system
4.3.2 Ports and interfaces
CAN port Parameter Description
Adjustable Baud rates 125 kBaud
250 kBaud
500 kBaud
1 MBaud
Default Baud rate 250 kBaud
Protocol CANopen®
SAE J1939
Default node ID on the
CANopen® bus
127 (0x7F)
Terminating resistor Does not exist.
Must be connected externally.
Number of CAN inter-
faces
4
Tab.4: CAN port
USB port Parameter Description
Data rate USB 2.0
High-speed type 480 MBaud max.
Protocol USB host
Connection topology Connection via service connector
Maximum cable length 0.3 m
Tab.5: USB port

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Ethernet interface Parameter Description
Baud rate 100 Mbit/s
Protocols All typical LAN protocols
Connection topology Connection via M12 connector
Default Ethernet IP 192.168.10.15
Tab.6: Ethernet interface
Serial interface
RS-232
Parameter Description
Adjustable Baud rates 9.6 kBaud
19.2 kBaud
38.4 kBaud
57.6 kBaud
115.2 kBaud
Protocols All typical COM protocols, printer
Connection topology 1x connection via main connector
1x connection via service connector M12
Tab.7: Serial interface RS-232
Video interfaces
FPD Link II Parameter Description
Protocols FPD Link II
Color depth 18-bit (determined by FPD-Link II)
Supported resolutions 480x272 … 1280x800
Bandwidth 1032 Mbps
Connection topology Connection is doubled.
The displays are supplied with Ub (24 V) max. 500
mA
(PTC protected).
Tab.8: FPD Link II
CAM IN Parameter Description
Signal type Analog CVBS, 1 Vpp
Protocols PAL, NTSC
Connection topology Connection is implemented once. The cameras are
supplied by CAMERA POWER IN (looped through).
Tab.9: CAM IN

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4.3.3 Inputs and outputs
Digital outputs Parameter Description
Quantity 2
Function Digital output signal
Design H-side switch
Rated voltage DC 8 V … DC 32 V(UB)
Output current Max. 500 mA per output, short-circuit proof
Protective features Thermal tripping (hardware)
Reverse polarity protection over entire device
Short-circuit-proof
Electrical isolation None
Tab.10: Digital outputs
CAMERA POWER
OUT
Parameter Description
Quantity 1
Power consumption 500 mA per camera
Tab.11: CAMERA POWER OUT
Digital inputs Parameter Description
Quantity 3
Function Digital input signal
Design PNP
Operating point ON: 7.5 V min.
Operating point OFF: 5.0 V max.
Input resistance 3.30 kΩ
Frequency band 0 … 100 Hz (static)
Electrical isolation None
Tab.12: Digital inputs

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4.4 Environmental conditions
Parameter Description Standards
Operating temperature -30 … +75 °C DIN EN 61131-2
DIN EN 60068-2-1
DIN EN 60068-2-2
In case of direct mounting
of the rear wall on a heat
dissipating unpainted
metal plate (aluminum,
anodized aluminum, V2A,
V4A) with expected thick-
ness of 5 mm
Max. housing temperature 80 °C
Climatic conditions Humid heat
Storage temperature -40 … +85 °C
Air humidity 10 … 95 %
Salt water resistance Not designed for maritime
applications
Degree of pollution - Elec-
tronics
Degree of pollution 2 DIN EN 61131-2
Tab.13: Environmental conditions
Climatic tests
Humidity/heat,
cyclic
Parameter Description
Temperature cycling
range
+25 °C ... +55 °C
Rel. humidity 93 % ± 3%
Duration 24 h
Cycles 6
Functional state During the switch-on phases and randomly, func-
tional state A
Tab.14: Humidity/heat, cyclic
Cold constant
temperature
Parameter Description
Temperature cycling
range
-30 °C
Duration 24 h
Cycles 6
Functional state During the switch-on phases and randomly, func-
tional state A
Tab.15: Cold constant temperature
Warm constant
temperature
Parameter Description
Temperature cycling
range
+70 °C
Duration 96 h
Testing method DUT on, 10x off/on
Visual monitoring On power-up

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Parameter Description
Functional state Functional state A
Tab.16: Warm constant temperature
Combined vibration
and temperature
test
Parameter Description Standards
Frequency band 10 Hz … 2000 Hz
Power spectral density
(PSD)
10 Hz, 2 * 0.1 (g²/Hz)
20 Hz, 2 * 0.1 (g²/Hz)
100 Hz, 1 * 0,001 (g²/Hz)
500 Hz, 1 * 0,001 (g²/Hz)
2000 Hz, 1 * 0.0001 (g²/
Hz)
RMS value of accelera-
tion
2.2 g
Test direction X, Y, Z direction
Test duration 22 h per room axis
Total test duration 66 h mere vibration time
Temperature profile See thermal cycling test DIN EN 60068-2-14
Tab.17: Combined vibration and temperature test
Thermal cycling
test
Parameter Description
Testing temperature -20 °C ... +70 °C
Dwell times see temperature curve
dT/dt 1 K/min
Temperature profile Start at +20 °C
Change to -20 °C after 40 min.
90 min at -20 °C
Change to +20 °C after 40 min.
Change to +70 °C after 50 min.
100 min at +70 °C
Change to +20 °C after 50 min.
Status of DUT In operation
Tab.18: Thermal cycling test

Jetter AG Technical specifications | 4
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4.5 EMC values
EMV to EN 13309
Emitted interfer-
ence
Parameter Description Standards
Frequency band Directive 2004/104/EC,
supplemented by Direc-
tives 2005/49/EC,
2005/83/EC,
2006/28/EC and
2009/19/EC with 100 V/m
(E1 type-approval) and
EN 61000-6-2:2001 (CE)
Limit value
Tab.19: Emitted interference
Interference immu-
nity to external
magnetic field
Parameter Description Standards
Frequency Directive 2004/104/EC,
supplemented by Direc-
tives 2005/49/EC,
2005/83/EC,
2006/28/EC and
2009/19/EC with 100 V/m
(E1 type-approval) and
EN 61000-6-2:2001 (CE)
Magnetic field
Tab.20: Interference immunity to external magnetic field

Jetter AG Mechanical installation | 5
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5 Mechanical installation
WARNING Risk of burns
Contact with hot surface may cause burns.
►Take protective measures to prevent inadvertent contact with the device.
►Allow the device to cool down for some time before you start working on it.
NOTICE Damages to material or functional impairment
Welding on the chassis may cause damages to material of the device, or impair
its functions.
►Before you start welding, disconnect all connections between the device and
the electric system of the vehicle.
►Protect the device from flying sparks and welding beads (splatter).
►Do not touch the device with the welding electrode or earth clamp.
NOTICE Dirt and moisture can affect the electrical connections.
►Plug unused pins with blanking plugs.
►Protect all electrical connections with appropriate single wire seals.
5.1 Requirements for installation location and mounting
surface
NOTICE Overheating
Heat build-up can impair the function of the device
►Mount the device on a heat-conductive surface.
►Do not mount the device in the vicinity of parts which may become very hot.
The device can directly be fastened to the vehicle or to a mounting plate.
Installation location The installation location must meet the following requirements:
■The installation location must allow air to circulate.
■The installation location must be of sufficient size.
■The device must be easily accessible to allow for service work. It must be pos-
sible to disconnect the connectors at any time.
■Sufficient distance to parts with high heat generation must be maintained.
Mounting surface The mounting surface must meet the following requirements:
■Heat dissipating materials, e.g. galvanized sheet steel or anodized aluminum
must be used.
■The installation surface must be level.
■The mounting surface must not be painted.

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5.2 Preparing for installation
Fastening material Use the following fastening material:
Material Size Surface Strength class
Screws/bolts M5 galvanized 8.8
Washers M5 galvanized -
Screw nuts M5 galvanized 8.8
Tab.21: Fastening material
Mounting surface Prepare the mounting surface as follows:
1. Mark out the positions of the 4 fastening lugs.
2. Center-punch the 4 holes.
5.3 Mounting orientation
When mounting, observe the permitted and prohibited mounting orientations.
5.3.1 Allowed mounting orientations
When installing the controller, make sure that the connector plugs point to the
side.
90°
Fig.5: Allowed mounting orientations