J+J J4C S20 User manual

www.jjbcn.com
HANDBOOK
J.J. BCN INTERNACIONAL, S.A.

INDEX
01. Actuator Part List
·S20, S35, S55, S85, B20, B35, B55, B85,
H20, H35, H55 & H85
·S140, S300, B140, B300, H140 & H300
02. J4C Series
· Voltage
· Electrical Connectors
· ID Actuator Label
· Local Visual Posion Indicator
· Emergency Manual Override Facility
· Adjustment of the Cams
· Table of Consumpons
· External Connecng Diagram
· Actuator Operaonal Status
03. Datasheet
· J4C 20
· J4C 35
· J4C 55
· J4C 85
· J4C 140
· J4C 300
04. Opons
· DPS
· BSR
· Bluetooth & Wifi
· Modbus
05. Kits
· DPS
· BSR
· INTERFACE
06. Cerficaons
07. Guarantee
08. General Advise
09. Safety Notes
10. Faqs
11. Contact
HANDBOOK

01 ACTUATOR PART LIST
HANDBOOK_ACTUATOR PART LIST 03
INDEX
MODELS: S20, S35, S55, S85, B20, B35, B55, B85, H20, H35, H55 & H85
Posion indicator
Volt free contact plug
Automac-manual lever
visual control of operaon
ISO mulflange
Power supply plug
Manual override

HANDBOOK_ACTUATOR PART LIST 04
INDEX
MODELS: S140, S300, B140, B300, H140 & H300
Posion indicator
Volt free contact plug
visual control of operaon
Power supply plug
ISO mulflange
Automac-manual lever
Manual override

02 J4C SERIES
HANDBOOK_J4C SERIES 05
INDEX
J4C Electric actuators operate with the use of live electricity. It is recommended that only qualified
electrical engineers be allowed to connect or adjust these actuators.
READ THESE INSTRUCTIONS BEFORE CONNECTING THE ACTUATOR. DAMAGE CAUSED BY
NON COMPLIANCE OF THESE INSTRUCTIONS IS NOT COVERED BY OUR WARRANTY.
Warning: Ensure that the square rubber seal is in place when fixing each
DIN plug to the actuator. Failure to do so could allow water ingress and
damage caused by this installaon error will invalidate any warranty. The
DIN plugs are fixed to their respecve bases on the actuator housing with
a screw. Do not over ght the screw (8) when assembling (Max. 0.5Nm ).
1. Gasket
2. Terminal strip
3. Cable fixing screws
4. Housing
5. Washer
6. Grommet
7. Gland - nut
8. Fixing screw
9. Washer
10. Gasket
All our actuators model S20 to S300 are ready to work from 24-240VAC / 24-135VDC.
All our actuators model B20 to B300 are ready to work at 12 VDC/VAC ONLY.
All our actuators model H20 to H300 are ready to work from 85-240VAC/VDC.
VOLTAGE TO BE CONNECTED
Warning: Before connecng ensure that the voltage to be applied to the actuator is within the range
shown on the idenficaon label. The supplied electrical connectors, used to connect to the actuator
are DIN plugs. Ensure the diameter of cable to be used conforms to the maximum and minimum
requirements of the DIN plugs to maintain water ghtness (Fig.1).
ELECTRICAL CONNECTORS

_04
HANDBOOK_J4C SERIES 06
INDEX
ID ACTUATOR LABEL
1 - Actuator Model.
2 - Voltage to be connected.
3 - Time the actuator needs to run to the
indicated degrees.
4 - Actuator ready to bear between –20ºC
& + 70ºC.
5 - Plate to fix the valve to the actuator,
following ISO 5211.
6 - Female output drive size, following DIN3337.
7 - Maximum torque break.
8 - Actuator serial number.
9 - Bar code of the serial number.
10 - Actuator Series.
11 - Working angle.
12 - Duty: 75%. Example: S20 Model -
Maneuver me = 10sec.
Time between maneuvers = 3.3 sec.
13 - Actuator with the IP67 protecon.
14 - Actuator with the CE cerficate.
15 - Quality Control Conformity .
16 - QR code for manufacturing.
17 - DPS opons.
18 - BSR opons.
19 - POTENTIOMETER opons.
110
11
12
14
13
15
16
19
18
2
3
4
5
6
8
9
17
24-240 AC (50/60HZ) / 24-135 DC (PATENT PENDING)
OUT different of IN:
Nm

HANDBOOK_J4C SERIES 07
INDEX
LOCAL VISUAL POSITION INDICATOR
LOCAL VISUAL POSITION INDICATOR
All J4C actuators are supplied with a local visual posion indicator comprises a black base with a
yellow insert that shows, both the posion and direcon of rotaon (Fig.6).
The open and close posions have the following logos molded into the top cover OPEN 90 and CLOSE 0.
Opening = Closing =
Fig. 6 0 = CLOSE Fig. 6 90 = OPEN
TWO YELLOW INDICATORS:
For 3 way ball valve, L port.
THREE YELLOW INDICATORS:
For 3 way ball valve, T port.

HANDBOOK_J4C SERIES 08
INDEX
The J4C has 2 operang modes, automac and manual, the required mode is selected by using a
lever on the lower half of the actuator housing (Fig 7).
The 2 posions are marked:
AUTO = Automac operaon
MAN = Manual operaon
Warning: Do not remove the selector lever securing screw, as this will allow its internal mechanism
to become loose and will cause irreparable damage to the actuator’s gearbox.
Removing this screw will invalidate the warranty.
When “AUTO” posion is selected:
The hand wheel, of models 20,35,55, and 85 rotates automacally, it is very important not to block
it, otherwise the actuator could suffer unrepairable damages.
EMERGENCY MANUAL OVERRIDE FACILITY:
Fig. 7 J4C 20 TO 85 Fig. 7 J4C 140 TO 300
J4C 20 TO 85
Hand Wheel
J4C 140 TO 300
Posion Indicator
Automac - Manual

HANDBOOK_J4C SERIES 09
INDEX
When “MAN” funcon is selected:
1 - The electronic system cuts the power to the motor aer a few minutes.
2 - The mechanical connecon between the motor and the output sha is disconnected.
3 - The desired posion can be achieved by using the hand wheel.
4 - There are two ways to re-acve the motor aer being isolated whilst in “MAN” posion:
a) With the actuator in “MAN” funcon, turn the hand wheel to one of the end posions (open
or close). If the end posion switch is acvated the motor stops. Now change the manual
override from “MAN” to “AUTO” , and the actuator is ready to operate automacally again.
b) Change from “MAN” mode to “AUTO”. Deacvate the supply voltage for a few seconds
which resets the actuator and it could operate automacally again.
Under normal condions, the actuator may only be operated with the closed cover. If work is
performed on the actuator with the removed cover, the supply and control voltage must first be
disconnected. Adjustments, which need to be done in the energized state, should be carried out
with special insulated tools.
How to do it: Tolling: One special plasc wrench (is supplied together with the actuator). The wrench
is ed together with the motor by using one plasc clamp.
To move the cams, introduce the special plasc wrench in the hole of the cam and turn it round
(see both opons on the enclosed pictures).
ADJUSTMENT OF THE CAMS
¡WARNING! RISK OF ELECTRIC
SHOCK INSIDE THE ACTUATOR.
AUTHORIZED PERSONNEL ONLY

HANDBOOK_J4C SERIES 10
INDEX
4
3
Cams 1 and 3 Cams 2 and 4
3
4
2
1
2
1
1) Cam 1 is to adjust the close posion.
2) Cam 2 is to adjust the open posion.
3) Cam 3 is to adjust the close posion confirmaon.
4) Cam 4 is to adjust the open posion confirmaon.
To ensure that the posion confirmaon works, adjust the
confirmaon cams (3 & 4) 3° (+/-1º) before the motor stop.
The standard actuators are always adjusted at 0º (close)
and 90º (open).
POSITION OF THE CAMS
CAM

HANDBOOK_J4C SERIES 11
4
2
cams 2 / 4
3) To adjust the open posion to more than 90
0
.
Turn the wrench to an-clockwise direcon
- cams 2 and 4.
The cam 4 (confirmaon) should press the
lever of the micro switch a bit earlier than
the cam 2.
4
2
cams 2 / 4
4) To adjust the open posion to less than 90
0
.
Turn the wrench to clockwise direcon -
cams 2 and 4.
The cam 4 (confirmaon) must press the
lever of the micro switch a bit earlier than
the cam 2.
1) To adjust the close posion at less than 0
0
.
Turn the wrench to clockwise direcon -
cams 1 and 3.
The cam 3 (confirmaon) should press
the lever of the micro switch a bit earlier
than the cam 1.
3
1
cams 1 / 3
2) To adjust the close posion at more than 0
0
.
Turn the wrench to an-clockwise direcon
- cams 1 and 3.
The cam 3 (confirmaon) should press the
lever of the micro switch a bit earlier than
the cam 1.
3
1
cams 1 / 3
INDEX

HANDBOOK_J4C SERIES 12
INDEX
TABLE OF CONSUMPTIONS

HANDBOOK_J4C SERIES 13
INDEX
TABLE OF CONSUMPTIONS

HANDBOOK_J4C SERIES 14
INDEX
EXTERNAL CONNECTING DIAGRAM
3 WIRES ON - OFF
J4C 20/85
J4C 140/300
A = Power supply plug
A: VAC 3 WIRES (Grey plug)
PIN 1 = Neutral + PIN 2 = Phase = Close
PIN 1 = Neutral + PIN 3 = Phase = Open
A: VDC 3 WIRES (Grey plug)
PIN 1 = (-) Negave + PIN 2 = (+) Posive = Close
PIN 1 = (-) Negave + PIN 3 = (+) Posive = Open
B = Volt free contact, plug
PIN 1 / PIN 2 = Close
PIN 1 / PIN 3 = Open
A B
A B
J4C 20/85
J4C 140/300
2 WIRES ON - OFF
A B
A B
A = Power supply plug
A: VDC 2 WIRES (Grey plug)
PIN 2 = (+) Posive + PIN 3 = (-) Negave = Close
PIN 2 = (-) Negave + PIN 3 = (+) Posive = Open
B = Volt free contact plug
PIN 1 / PIN 2 = Close
PIN 1 / PIN 3 = Open
J4C 20/85
J4C 140/300
POSITIONER
A B
A = Power supply plug
A: VAC 2 WIRES (Grey plug)
PIN 1 = Neutral + PIN 2 = Phase = Power supply plug
A: VDC 2 WIRES (Grey plug)
PIN1=(-) Negave + PIN 2=(+) Posive = Power supply plug
B = Volt free contact plug
PIN 1 / PIN 2 = Closed
PIN 1 / PIN 3 = Open
C= Instrumentaon Signal
C: Input signal : 4/20mA or 0/10V
PIN 1 = (-) Negave + PIN 2 = (+) Posive = Input signal
PIN 1 = (-) Negave + PIN 3 = (+) Posive = Output signal
A C
C
B
INSTRUMENTATION SIGNAL
NO VOLTAGE

HANDBOOK_J4C SERIES 15
ACTUATOR OPERATIONAL STATUS
MODELS: 20, 35, 55, 85, 140 & 300
The LED Light provides visual communicaon between the actuator and the user.
The current operaonal status is shown by different LED colors.
Without power supply .........................................................................................................................................................................................................................................................
In open posion ...........................................................................................................................................................................................................................................................................
In close posion ...........................................................................................................................................................................................................................................................................
Opening ...................................................................................................................................................................................................................................................................................................
Closing ......................................................................................................................................................................................................................................................................................................
Torque limiter funcon on, moving from close to open.....................................................................................................................................................................
Torque limiter funcon on, moving from open to close.....................................................................................................................................................................
Actuator in MANUAL mode (Exceeded me) ..........................................................................................................................................................................................
The actuator has stopped (no close/no open posion) ..................................................................................................................................................................
In middle posion .....................................................................................................................................................................................................................................................................
ON-OFF ACTUATOR ACTUATOR OPERATIONAL STATUS
INDEX

HANDBOOK_J4C SERIES 16
ACTUATOR WITH BSR ACTUATOR OPERATIONAL STATUS
Without power supply ...............................................................................................................................................................................................................................................................
In open posion .................................................................................................................................................................................................................................................................................
In close posion .................................................................................................................................................................................................................................................................................
Opening ......................................................................................................................................................................................................................................................................................................
Closing............................................................................................................................................................................................................................................................................................................
Torque limiter funcon on, moving from close to open .....................................................................................................................................................................
Torque limiter funcon on, moving from open to close .....................................................................................................................................................................
Actuator in MANUAL mode (Exceeded me)...................................................................................................................................................................................................
The actuator has stopped (no close/no open posion)........................................................................................................................................................................
In middle posion ...........................................................................................................................................................................................................................................................................
Actuator without power, working with the BSR NO system.
Max.3 min., (led off) .....................................................................................................................................................................................................................................................................
Actuator without power, working with the BSR NC system.
Max.3 min., (led off)........................................................................................................................................................................................................................................................................
Baery protecon. Danger, the baery needs recharging.
BSR blocked .............................................................................................................................................................................................................................................................................................
ACTUATOR OPERATIONAL STATUS
ACTUATOR WITH DPS
INDEX

03 Datasheet - J4C 20
HANDBOOK_DATASHEET - J4C 20 _17
INDEX
Housing: Ancorrosive polyamide (lid & body)
Main external sha: Ancorrosive polyamide
External screws: stainless steel
Gears: Steel and polyamide
Visual posion indicator: Polyamide
Dome: Polycarbonate
Adjustable internal cams: Polyamide
Electric motor: 24VDC Brushless motor
Insulaon: Class B
(IEC 60034) Service: S4
GENERAL CHARACTERISTICS

J4C 20 SIZES
HANDBOOK_DATASHEET - J4C 20 _18
INDEX

Exploded View
HANDBOOK_DATASHEET - J4C 20_19
INDEX
Ϯ
ϭ





&&
ϰ
ϰ
ϯ
ϯ
Ϯ
ϭ
:ϰϮϬ
EhD K YhEd/dz
ϭ WϬϬϯϰϱ ϯ
Ϯ WϬϬϯϳϮ ϭ
ϯ WϬϬϯϰϲ ϭ
ϰ WϬϬϬϱϯ ϯ
ϱ WϬϬϭϯϯ ϭ
ϲ DDϬϬϮϱϴ ϭ
ϳ WϬϬϱϰϭ ϭϮ
ϴ WϬϬϰϱϱ ϭ
ϵ WϬϬϬϱϬ ϭ
ϭϬ WϬϬϬϰϰ ϭ;ΎϭϰͿ
ϭϬ WϬϬϬϰϯ ϭ;ΎϭϭͿ
EhD K YhEd/dz
ϭϬ WϬϬϬϰϮ ϭ;ΎϬϵͿ
ϭϭ DDϬϬϭϴϳ ϭ
ϭϮ WϬϬϰϱϲ ϭ
ϭϯ WϬϬϬϱϲ ϭ
ϭϰ WϬϬϬϱϰ ϭ
ϭϱ WϬϬϰϱϳ ϭ
ϭϲ WϬϭϬϵϴ ϰ
ϭϳ WϬϬϬϲϳ ϭ
ϭϴ WϬϬϬϲϴ ϭ
ϭϵ DDϬϬϬϬϰ ϭ
ϭϵ нWϬϬϬϲϵ ϭ
EhD K YhEd/dz
ϮϬ WϬϭϬϵϵ Ϯ
Ϯϭ DDϬϭϯϴϮ ϭ
Ϯϭ нWϬϬϬϭϯ ϭ
Ϯϭ нWϬϭϬϰϮ ϭ
Ϯϭ нWϬϬϬϴϰ ϭ
ϮϮ WϬϬϯϰϬΎ ϭ
Ϯϯ WϬϬϬϮϯ ϭ
Ϯϰ WϬϬϬϯϳ ϭ
Ϯϱ WϬϬϬϴϯ ϭ
6
12
25
7
18
17
7
9
10
11
14
20
23
4
4
24
1
2
3
5
4
19
21
15
7
22
8
13
7
16

Exploded View
HANDBOOK_DATASHEET - J4C 20_20
INDEX
ϭ





&&
ϰ
ϰ
ϯ
ϯ
Ϯ
Ϯϭ
NUM K YhEd/dz
Ϯϲ WϬϬϬϱϳ ϭ
Ϯϳ WϬϬϳϵϰ ϭ
Ϯϴ WϬϬϵϵϭ ϭ
Ϯϵ WϬϭϬϭϯ ϭ
ϯϬ WϬϭϬϬϬ Ϯ
ϯϭ WϬϬϯϰϯ Ϯ
ϯϮ WϬϬϬϯϭ ϭ
ϯϯ WϬϬϬϭϰ ϯ
ϯϰ WϬϬϮϱϭ ϭ
:ϰϮϬ
NUM K YhEd/dz
ϯϱ WϬϬϵϳϰ ϭ
ϯϲ WϬϬϬϯϮ ϯ
ϯϳ WϬϬϬϮϭ ϭ
ϯϴ WϬϬϵϲϬ ϭ
ϯϵ WϬϬϭϰϯ ϭ
ϰϬ WϬϬϵϱϱ ϭ
ϰϭ WϬϬϴϲϭ ϭ
ϰϮ WϬϬϭϰϱ ϭ
30
27
28
29
31
32
33
42
36
33
41
37
38
39
36
33
34
35
36
31
40
26