JUKI APW-895NE User manual
No.00
40195482
APW-895NE/IP-420
INSTRUCTION MANUAL
使用说明书
NOTE : Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
注意 : 为了安全地使用，请您在使用之前一定阅读本使用说明书。
另外，请您注意保管本使用说明书，以便随时查阅。
APW-895NE/IP-420
* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.
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For the sewing machine, automatic machine and ancillary devices (hereinafter collectively referred to as
"machine"), it is inevitable to conduct sewing work near moving parts of the machine. This means that there
is always a possibility of unintentionally coming in contact with the moving parts. Operators who actually
operate the machine and maintenance personnel who are involved in maintenance and repair of the machine
are strongly recommended to carefully read to fully understand the following SAFETY PRECAUTIONS
before using/maintaining the machine. The content of the SAFETY PRECAUTIONS includes items which
are not contained in the specications of your product.
The risk indications are classied into the following three different categories to help understand the meaning
of the labels. Be sure to fully understand the following description and strictly observe the instructions.
Warning label
❶
❷
❸
❶•Thereisthepossibilitythatslighttoseriousinjuryordeathmaybecaused.
•Thereisthepossibilitythatinjurymaybecausedbytouchingmovingpart.
❷•Toperformsewingworkwithsafetyguard.
•Toperformsewingworkwithsafetycover.
•Toperformsewingworkwithsafetyprotectiondevice.
❸•BesuretoturnthepowerOFFbeforecarryingout"machine-headthreading",
"needlechanging","bobbinchanging"or"oilingandcleaning".
❸
❷
❶
Electrical-shock
dangerlabel
DANGER :
Thisindicationisgivenwherethereisanimmediatedangerofdeathorserousinjuryifthepersoninchargeoranythird
partymishandlesthemachineordoesnotavoidthedangeroussituationwhenoperatingormaintainingthemachine.
WARNING :
Thisindicationisgivenwherethereisapotentialityfordeathorseriousinjuryifthepersoninchargeoranythird
partymishandlesthemachineordoesnotavoidthedangeroussituationwhenoperatingormaintainingthemachine.
CAUTION :
Thisindicationisgivenwherethereisadangerofmediumtominorinjuryifthepersoninchargeoranythirdpar-
tymishandlesthemachineordoesnotavoidthedangeroussituationwhenoperatingormaintainingthemachine.
Itemsrequiringspecialattention.
Pictorialwarningindication
Thereisariskofinjuryifcontact-
ingamovingsection.
Pictorialwarning
indication
Beawarethatholdingthesewing
machineduringoperationcan
hurtyourhands.
Thereisariskofelectricalshockif
contactingahigh-voltagesection.
Thereisariskofentanglementin
thebeltresultingininjury.
Thereisariskofaburnifcontact-
ingahigh-temperaturesection.
Thereisariskofinjuryifyou
touchthebuttoncarrier.
Beawarethateyedeciencycan
becausedbylookingdirectlyatthe
laserbeam.
Indicationlabel
Thecorrectdirectionisindicated.
Thereisariskofcontactbetween
yourheadandthesewingma-
chine.
Connectionofaearthcableis
indicated.
TO ENSURE SAFE USE OF YOUR SEWING MACHINE
(I)Explanationofrisklevels
(II)
Explanationofpictorialwarningindicationsandwarninglabels
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SAFETY PRECAUTIONS
1. Whenitisnecessarytoopenthecontrolboxcontainingelectricalparts,besuretoturnthepower
offandwaitforveminutesormorebeforeopeningthecoverinordertopreventaccidentleadingto
electricalshock.
Accidentmeans"tocause
personalinjuryordeathor
damagetoproperty."
DANGER
CAUTION
Basicprecaution
1. Besuretoreadtheinstructionmanualandotherexplanatorydocumentssuppliedwithaccessoriesof
themachinebeforeusingthemachine.Carefullykeeptheinstructionmanualandtheexplanatorydocu-
mentsathandforquickreference.
2. Thecontentofthissectionincludesitemswhicharenotcontainedinthespecicationsofyourproduct.
3. Besuretowearsafetygogglestoprotectagainstaccidentcausedbyneedlebreakage.
4. Thosewhouseaheartpacerhavetousethemachineafterconsultationwithamedicalspecialist.
Safetydevicesandwarninglabels
1. Besuretooperatethemachineafterverifyingthatsafetydevice(s)iscorrectlyinstalledinplaceand
worksnormallyinordertopreventaccidentcausedbylackofthedevice(s).
2. Ifanyofthesafetydevicesisremoved,besuretoreplaceitandverifythatitworksnormallyinorderto
preventaccidentthatcanresultinpersonalinjuryordeath.
3. Besuretokeepthewarninglabelsadheredonthemachineclearlyvisibleinordertopreventaccident
thatcanresultinpersonalinjuryordeath.Ifanyofthelabelshasstainedorcomeunstuck,besureto
changeitwithanewone.
Applicationandmodication
1. Neverusethemachineforanyapplicationotherthanitsintendedoneandinanymannerotherthanthat
prescribedintheinstructionmanualinordertopreventaccidentthatcanresultinpersonalinjuryor
death.JUKIassumesnoresponsibilityfordamagesorpersonalinjuryordeathresultingfromtheuseof
themachineforanyapplicationotherthantheintendedone.
2. Nevermodifyandalterthemachineinordertopreventaccidentthatcanresultinpersonalinjuryor
death.JUKIassumesnoresponsibilityfordamagesorpersonalinjuryordeathresultingfromthema-
chinewhichhasbeenmodiedoraltered.
Educationandtraining
1. Inordertopreventaccidentresultingfromunfamiliaritywiththemachine,themachinehastobeused
onlybytheoperatorwhohasbeentrained/educatedbytheemployerwithrespecttothemachineoper-
ationandhowtooperatethemachinewithsafetytoacquireadequateknowledgeandoperationskill.To
ensuretheabove,theemployerhastoestablishaneducation/trainingplanfortheoperatorsandedu-
cate/trainthembeforehand.
Itemsforwhichthepowertothemachinehastobeturnedoff
Turningthepoweroff: Turningthepowerswitchoff,thenremovingthepowerplugfromtheoutlet.
Thisappliestothefollowing.
1. Besuretoimmediatelyturnthepoweroffifanyabnormalityorfailureisfoundorinthecaseofpower
failureinordertoprotectagainstaccidentthatcanresultinpersonalinjuryordeath.
2. Toprotectagainstaccidentresultingfromabruptstartofthemachine,besuretocarryoutthefollow-
ingoperationsafterturningthepoweroff.Forthemachineincorporatingaclutchmotor,inparticular,
besuretocarryoutthefollowingoperationsafterturningthepoweroffandverifyingthatthemachine
stopscompletely.
2-1. Forexample,threadingthepartssuchastheneedle,looper,spreaderetc.whichhavetobethread-
ed,orchangingthebobbin.
2-2. Forexample,changingoradjustingallcomponentpartsofthemachine.
2-3. Forexample,wheninspecting,repairingorcleaningthemachineorleavingthemachine.
3. Besuretoremovethepowerplugbyholdingtheplugsectioninsteadofthecordsectioninordertopre-
ventelectrical-shock,earth-leakageorreaccident.
4. Besuretoturnthepoweroffwheneverthemachineisleftunattendedbetweenworks.
5. Besuretoturnthepoweroffinthecaseofpowerfailureinordertopreventaccidentresultingofbreak-
ageofelectricalcomponents.
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PRECAUTIONSTOBETAKENINVARIOUSOPERATIONSTAGES
Transportation
1. Besuretoliftandmovethemachineinasafemannertakingthemachineweightinconsideration.Refer
tothetextoftheinstructionmanualforthemassofthemachine.
2. Besuretotakesufcientsafetymeasurestopreventfallingordroppingbeforeliftingormovingthe
machineinordertoprotectagainstaccidentthatcanresultinpersonalinjuryordeath.
3. Oncethemachinehasbeenunpacked,neverre-packitfortransportationtoprotectthemachineagainst
breakageresultingfromunexpectedaccidentordropping.
Unpacking
1. Besuretounpackthemachineintheprescribedorderinordertopreventaccidentthatcanresultin
personalinjuryordeath.Inthecasethemachineiscrated,inparticular,besuretocarefullychecknails.
Thenailshavetoberemoved.
2. Besuretocheckthemachineforthepositionofitscenterofgravityandtakeitoutfromthepackage
carefullyinordertopreventaccidentthatcanresultinpersonalinjuryordeath.
Installation
(I)Tableandtablestand
1. BesuretouseJUKIgenuinetableandtablestandinordertopreventaccidentthatcanresultinper-
sonalinjuryordeath.IfitisinevitabletouseatableandtablestandwhicharenotJUKIgenuineones,
selectthetableandtablestandwhichareabletosupportthemachineweightandreactionforceduring
operation.
2. Ifcastersarettedtothetablestand,besuretousethecasterswithalockingmechanismandlock
themtosecurethemachineduringtheoperation,maintenance,inspectionandrepairinordertoprevent
accidentthatcanresultinpersonalinjuryordeath.
(II)Cableandwiring
1. Besuretopreventanextraforcefrombeingappliedtothecableduringtheuseinordertoprevent
electrical-shock,earth-leakageorreaccident.Inaddition,ifitisnecessarytocableneartheoperating
sectionsuchastheV-belt,besuretoprovideaspaceof30mmormorebetweentheoperatingsection
andthecable.
2. Besuretoavoidstarburstconnectioninordertopreventelectrical-shock,earth-leakageorreaccident.
3. Besuretosecurelyconnecttheconnectorsinordertopreventelectrical-shock,earth-leakageorre
accident.Inaddition,besuretoremovetheconnectorwhileholdingitsconnectorsection.
(III)Grounding
1. Besuretohaveanelectricalexpertinstallanappropriatepowerpluginordertopreventaccidentcaused
byearth-leakageordielectricstrengthvoltagefault.Inaddition,besuretoconnectthepowerplugtothe
groundedoutletwithoutexceptions.
2. Besuretogroundtheearthcableinordertopreventaccidentcausedbyearthleakage.
(IV)Motor
1. Besuretousethespeciedratedmotor(JUKIgenuineproduct)inordertopreventaccidentcausedby
burnout.
2. Ifacommerciallyavailableclutchmotorisusedwiththemachine,besuretoselectonewithanentan-
glementpreventivepulleycoverinordertoprotectagainstbeingentangledbytheV-belt.
Beforeoperation
1. Besuretomakesurethattheconnectorsandcablesarefreefromdamage,dropoutandloosenessbe-
foreturningthepoweroninordertopreventaccidentresultinginpersonalinjuryordeath.
2. Neverputyourhandintothemovingsectionsofthemachineinordertopreventaccidentthatcanresult
inpersonalinjuryordeath.
Inaddition,checktobesurethatthedirectionofrotationofthepulleyagreeswiththearrowshownon
pulley.
3. Ifthetablestandwithcastersisused,besuretosecurethetablestandbylockingthecastersorwith
adjusters,ifprovided,inordertoprotectagainstaccidentcausedbyabruptstartofthemachine.
Duringoperation
1. Besurenottoputyourngers,hairorclothingclosetothemovingsectionssuchasthehandwheel,
handpulleyandmotororplacesomethingnearthosesectionswhilethemachineisinoperationinorder
topreventaccidentcausedbyentanglementthatcanresultinpersonalinjuryordeath.
2. Besurenottoplaceyourngersnearthesurroundareaoftheneedleorinsidethethreadtake-uplever
coverwhenturningthepoweronorwhilethemachineisinoperationinordertopreventaccidentthat
canresultinpersonalinjuryordeath.
3. Themachinerunsatahighspeed.Neverbringyourhandsnearthemovingsectionssuchaslooper,
spreader,needlebar,hookandclothtrimmingknifeduringoperationinordertoprotectyourhands
againstinjury.Inaddition,besuretoturnthepoweroffandchecktobesurethatthemachinecomplete-
lystopsbeforechangingthethread.
4. Becarefulnottoallowyourngersoranyotherpartsofyourbodytobecaughtbetweenthemachine
andtablewhenremovingthemachinefromorreplacingitonthetableinordertopreventaccidentthat
canresultinpersonalinjuryordeath.
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5. Besuretoturnthepoweroffandchecktobesurethatthemachineandmotorcompletelystopbeforere-
movingthebeltcoverandV-beltinordertopreventaccidentcausedbyabruptstartofthemachineormotor.
6. Ifaservomotorisusedwiththemachine,themotordoesnotproducenoisewhilethemachineisatrest.
Besurenottoforgettoturnthepoweroffinordertopreventaccidentcausedbyabruptstartofthemotor.
7. Neverusethemachinewiththecoolingopeningofthemotorpowerboxshieldedinordertopreventre
accidentbyoverheat.
Lubrication
1. BesuretouseJUKIgenuineoilandJUKIgenuinegreasetothepartstobelubricated.
2. Iftheoiladheresonyoureyeorbody,besuretoimmediatelywashitoffinordertopreventinamma-
tionorirritation.
3. Iftheoilisswallowedunintentionally,besuretoimmediatelyconsultamedicaldoctorinordertopre-
ventdiarrheaorvomiting.
Maintenance
1. Inpreventionofaccidentcausedbyunfamiliaritywiththemachine,repairandadjustmenthastobe
carriedoutbyaservicetechnicianwhoisthoroughlyfamiliarwiththemachinewithinthescopedened
intheinstructionmanual.BesuretouseJUKIgenuinepartswhenreplacinganyofthemachineparts.
JUKIassumesnoresponsibilityforanyaccidentcausedbyimproperrepairoradjustmentortheuseof
anypartotherthanJUKIgenuineone.
2. Inpreventionofaccidentcausedbyunfamiliaritywiththemachineorelectrical-shockaccident,besure
toaskanelectricaltechnicianofyourcompanyorJUKIordistributorinyourareaforrepairandmainte-
nance(includingwiring)ofelectricalcomponents.
3. Whencarryingoutrepairormaintenanceofthemachinewhichusesair-drivenpartssuchasanaircyl-
inder,besuretoremovetheairsupplypipetoexpelairremaininginthemachinebeforehand,inorderto
preventaccidentcausedbyabruptstartoftheair-drivenparts.
4. Besuretocheckthatscrewsandnutsarefreefromloosenessaftercompletionofrepair,adjustment
andpartreplacement.
5. Besuretoperiodicallycleanupthemachineduringitsdurationofuse.Besuretoturnthepoweroff
andverifythatthemachineandmotorstopcompletelybeforecleaningthemachineinordertoprevent
accidentcausedbyabruptstartofthemachineormotor.
6. Besuretoturnthepoweroffandverifythatthemachineandmotorstopcompletelybeforecarryingout
maintenance,inspectionorrepairofthemachine.(Forthemachinewithaclutchmotor,themotorwill
keeprunningforawhilebyinertiaevenafterturningthepoweroff.So,becareful.)
7. Ifthemachinecannotbenormallyoperatedafterrepairoradjustment,immediatelystopoperationand
contactJUKIorthedistributorinyourareaforrepairinordertopreventaccidentthatcanresultinper-
sonalinjuryordeath.
8. Ifthefusehasblown,besuretoturnthepoweroffandeliminatethecauseofblowingofthefuseand
replacetheblownfusewithanewoneinordertopreventaccidentthatcanresultinpersonalinjuryor
death.
9. Besuretoperiodicallycleanuptheairventofthefanandinspecttheareaaroundthewiringinorderto
preventreaccidentofthemotor.
Operatingenvironment
1. Besuretousethemachineundertheenvironmentwhichisnotaffectedbystrongnoisesource(electro-
magneticwaves)suchasahigh-frequencywelderinordertopreventaccidentcausedbymalfunctionof
themachine.
2. Neveroperatethemachineinanyplacewherethevoltageuctuatesbymorethan"ratedvoltage±10%"
inordertopreventaccidentcausedbymalfunctionofthemachine.
3. Besuretoverifythattheair-drivendevicesuchasanaircylinderoperatesatthespeciedairpressure
beforeusingitinordertopreventaccidentcausedbymalfunctionofthemachine.
4. Tousethemachinewithsafety,besuretouseitundertheenvironmentwhichsatisesthefollowing
conditions:
Ambienttemperatureduringoperation 5°Cto35°C
Relativehumidityduringoperation 35%to85%
5. Dewcondensationcanoccurifbringingthemachinesuddenlyfromacoldenvironmenttoawarmone.
So,besuretoturnthepoweronafterhavingwaitedforasufcientperiodoftimeuntilthereisnosign
ofwaterdropletinordertopreventaccidentcausedbybreakageormalfunctionoftheelectricalcompo-
nents.
6. Besuretostopoperationwhenlightningashesforthesakeofsafetyandremovethepowerplugin
ordertopreventaccidentcausedbybreakageormalfunctionoftheelectricalcomponents.
7. Dependingontheradiowavesignalcondition,themachinemaygeneratenoiseintheTVorradio.Ifthis
occurs,usetheTVorradiowithkeptwellawayfromthemachine.
8. Inordertoensuretheworkenvironment,locallawsandregulationsinthecountrywherethesewing
machineisinstalledshallbefollowed.
Inthecasethenoisecontrolisnecessary,anearprotectororotherprotectivegearshouldbewornac-
cordingtotheapplicablelawsandregulations.
9. Disposalofproductsandpackagesandtreatmentofusedlubricatingoilshouldbecarriedoutproperly
accordingtotherelevantlawsofthecountryinwhichthesewingmachineisused.
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Precautions to be taken so as to use the APW-895NE more safely
1. To avoid accidents caused by electric shock, never open the motor cover, the main body
cover, the control box cover, or the operation panel cover, or touch the components inside the
control box or the operation panel while the power switch is ON.
1. Do not look in the laser beam. Do not directly look directly at the beam with an optical appara-
tus.
1. To avoid personal injuries, when returning the machine head from the raised state to the
home position, return it to the home position after conrming that there is no tool or compo-
nent under the gas spring.
2. To avoid personal injuries and damage of sewing machine, do not damage with tools or parts
the rod section of the gas spring located under the machine head.
3. To avoid personal injuries, immediately replace the gas spring with a new one when the rod
section of gas spring does not function properly with a aw or the like, or it is judged as a
defective one. For the judgment standard of defectiveness, refer to the item of "Standard of
replacing time of the gas spring".
[Do not use anything other than JUKI genuine gas spring (Part No. : 40023177).]
4. To avoid personal injuries, do not use with the gas spring removed.
5. Do not put your hand under the needle when you turn ON the power switch or operate the
machine.
6. When depressing the foot pedal, the clamp foot moves at high speed. Do not place your hand,
ngers, or face within the moving range of the clamp foot with your foot on the pedal.
7. Be sure to turn OFF the power switch before tilting the machine head.
8. To protect against possible danger, never place your ngers, hair or anything near the motor
pulley and other driving part while the machine is in operation.
9. If any of the following phenomena should arise, immediately turn OFF the power switch and
have a maintenance personnel inspect the machine.
(1) In the case where needle breakage or thread breakage frequently arises.
(2) In the case where the machine exhibits irregular behavior.
10. Do not turn off the air supply while the sewing machine is in operation.
11. Do not shift the clamp foot with the sewing table opened.
12. Be sure to connect the FG wire of the power cable to the earth of the main power source.
13. Do not place anything that might generate a high heat/humidity around the electrical box.
14. Use welt patches reinforced with adhesive interlining.
15. Keep your hands away from the corner knife while the machine is in operation.
16. For the machine provided with a stacker (optional), attach the safety pipe for stacker to ac-
tivate the stacker. Avoid the use of the stacker with the machine or independently with the
stacker or safety pipe held opened to ensure safety.
17. Do not quickly repeat ON/OFF of the power switch since erroneous motion such as panel ab-
normal indication or the like will be caused. Perform the power ON operation after 5 seconds
or more from turning OFF the power.
18. Be sure to perform drawing/inserting the power plug socket with the power switch OFF.
19. Be careful of handling this product so as not to pour water or oil, shock by dropping, and the
like since this product is a precision instrument.
20. For the work at the position lower than the surface of the wooden table, perform the work pay-
ing attention to the overhead table or the like.
21. To protect personal accident, when lifting or transporting the machine, use the heavy machine
such as the fork lift or the like.
22. Do not place hands under the binder and clamp foot which drop by their own weight when
you operate the emergency stop switch.
23. In a domestic environment this product may cause radio interference, in which case the user
may be required to make corrective actions.
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Safety devices and warning labels
CAUTION
In addition, be aware that the safety devices such as the "eye protection cover" and "nger guard"
are sometimes omitted in the sketches, illustrations and gures included in the Instruction Manual
for the explanation's sake. In the practical use, never remove those safety devices.
Rotational direction label
This label warns the
direction of rotation of
sewing machine.
Warning label
against pinching
This label warns
that there is a risk
of contact between
human body and
corner knife.
Watch-your-
head label
This label warns
that there is a risk
of contact between
the part which pro-
trudes from ma-
chine and human
body when binder
device stays open.
Power switch
This switch is used for
disconnecting the power
unit of the sewing ma-
chine from the power sup-
ply. It is also used as the
emergency stop switch.
Safety pipe
This pipe prevents con-
tact between stacker
and human body when
the former operates.
Electrical-shock
danger label
(EU
type)
(Refer to
"Electri-
cal-shock
danger
label" on
page i.)
In order to protect
against electrical
shock, safety
precautions to
be taken to avoid
danger are writ-
ten on this label.
Caution tape
This tape warns
that there is a
risk of contact
between the
projecting part of
clamp foot base
and human body.
Warning label
against pinching
This label warns
that there is a risk
of contact between
human body and
clamp foot.
Top cover
This is a cover to
prevent contact be-
tween work clamp and
human body when the
work clamp travels
forward and backward.
Gas spring
Component to en-
sure safety when
raising/returning
the sewing ma-
chine from/to its
home position.
Load-center
label
This label indi-
cates the cen-
ter of gravity
of he machine.
(Two parts)
Warning label
against pinching
This label warns
that there is a risk
of contact between
hands/ngers and
center knife.
Warning label
against pinching
This label warns that
ngers or other parts
of human body can
be pinched in the
thread take-up lever.
Warning label
against pinching
This label warns that
there is a risk of con-
tact between hands/
ngers and binder
and clamp foot.
Warning label
(Refer
to the
warn-
ing la-
bel on
page i.)
The label gives
the minimum
precautions to
be taken when
operating the
sewing machine.
Warning
label against
pinching
This label
warns that
there is a risk
of contact
with hands/
ngers and
dart stretcher.
Certication label
Declaration of conformity
21CFR1040.10
Applicable standard:
IEC60825
Laser caution label
This label warns
workers not to
look straight into
laser light.
vii
EC DECLARATION OF CONFORMITY
We hereby declare that the sewing unit or sewing system described as
complies with the following applicable regulations :
EU Machinery Directive 2006/42/EC
EU EMC Directive 2014/30/EU
EU RoHS Directive 2011/65/EU
Applied harmonized standards, in particular :
EN ISO12100, EN ISO10821, EN IEC 60204-31, EN 50581
Manufacturer :
JUKI CORPORATION
2-11-1, Tsurumaki, Tama-shi, Tokyo, Japan
Model
Description Industrial Sewing Unit
Function automatically make stitches and sew
APW-895NE
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CONTENTS
I. CAUTIONS BEFORE OPERATION.................................................................................. 1
II. CONFIGURATION OF THE MACHINE ........................................................................... 2
III. SPECIFICATIONS........................................................................................................... 3
1. MECHANICAL SPECIFICATIONS .......................................................................................................... 3
2. ELECTRICAL SPECIFICATIONS............................................................................................................ 3
IV. INSTALLATION............................................................................................................... 4
1. REMOVING PACKING MATERIALS.......................................................................................................4
2. SECURING THE MACHINE.....................................................................................................................4
3. CONNECTING THE FOOT PEDAL......................................................................................................... 5
4. CONNECTING THE AIR COUPLER ......................................................................................................5
5. CONNECTING THE POWER PLUG .......................................................................................................6
6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE .................................. 7
7. INSTALLING SP-46N (CLAMP BAR STACKER) (OPTIONAL PART NO. : 40149301) ........................ 8
8. INSTALLING SP-47N (ROLLER STACKER) (OPTIONAL PART NO. : 40149302) ............................... 9
9. REMOVING THE HEAD FIXING PLATE ...............................................................................................10
10. INSTALLING OPERATION PANEL IP-420.......................................................................................... 10
11. LUBRICATING THE OIL TANK ........................................................................................................... 11
12. INSTALLING SA-120N (INTERLINING SUPPLYING DEVICE)
(OPTIONAL PART NO. : 40149798) .....................................................................................................12
13. ADJUSTMENT OF SA-120N (INTERLINING SUPPLYING DEVICE)
(OPTIONAL PART NO. : 40149798) .....................................................................................................13
V. PREPARATION OF THE SEWING MACHINE .............................................................. 14
1. HOW TO OPERATE THE SEWING MACHINE HEAD.......................................................................... 14
(1) How to attach the needles ...............................................................................................................14
(2) Thread used.....................................................................................................................................14
(3) How to pass the needle thread ........................................................................................................ 14
2. HOW TO REMOVE THE SEWING TABLE............................................................................................ 15
(1) When replacing the bobbin thread................................................................................................... 15
(2) Cautions to be taken when the sewing tables are removed ............................................................ 16
3. HOW TO WIND THE BOBBINS ............................................................................................................17
4. HOW TO THREAD THE BOBBIN CASE ..............................................................................................18
5. HOW TO INSTALL THE BOBBIN CASE...............................................................................................18
6. HOW TO ADJUST THE THREAD TENSION ........................................................................................19
7. SETTING THE MATERIAL TO BE SEWN............................................................................................. 20
8. ADJUSTING THE MATERIAL GUIDE................................................................................................... 20
9. ADJUSTING THE CUTTING WIDTH OF CORNER KNIVES................................................................ 21
VI. HOW TO USE THE OPERATION PANEL.................................................................... 22
1. PREFACE ..............................................................................................................................................22
2. BASIC OPERATION OF THE OPERATION PANEL (IP-420) ...............................................................25
(1) Conguration of IP-420.................................................................................................................... 25
(2) Buttons used in common .................................................................................................................26
(3) Basic operation ................................................................................................................................26
3. EXPLANATION OF THE BASIC SCREEN............................................................................................ 29
(1) Input screen (Independent sewing mode)........................................................................................29
(2) Sewing screen (Independent sewing mode) ................................................................................... 30
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(3) Input screen (Alternate sewing mode) .............................................................................................31
(4) Sewing screen (Alternate sewing mode) .........................................................................................32
(5) Input screen (Cycle sewing mode)...................................................................................................33
(6) Sewing screen (Cycle sewing mode) ..............................................................................................34
4. USING THE COUNTER .........................................................................................................................35
(1) Setting procedure of the counter......................................................................................................35
(2) Releasing procedure of count-up.....................................................................................................38
(3) Counter value changing procedure during sewing .......................................................................... 38
5. CHANGING THE SEWING MODE ........................................................................................................39
6. USING THE SEWING PATTERN...........................................................................................................40
(1) Performing the selection of pattern.................................................................................................. 40
(2) Performing the new creation of pattern............................................................................................ 41
(3) Copying the pattern..........................................................................................................................42
(4) Erasing the pattern...........................................................................................................................44
(5) Naming the pattern ..........................................................................................................................45
(6) Editing procedure of the cycle sewing data .....................................................................................46
7. CHANGING THE SEWING DATA.......................................................................................................... 48
(1) Changing procedure of the sewing data .......................................................................................... 48
(2) Sewing data list................................................................................................................................49
8. CHANGING THE MEMORY SWITCH DATA .........................................................................................57
(1) Changing procedure of the memory switch data ............................................................................. 57
(2) Memory switch data list....................................................................................................................58
9. PERFORMING OPTIONAL SETTING...................................................................................................66
(1) Changing procedure of the optional setting .....................................................................................66
(2) Optional setting list...........................................................................................................................67
10. CHANGING THE DEVICE SETTING................................................................................................... 68
(1) Changing procedure of the device setting .......................................................................................68
(2) Device setting list............................................................................................................................. 69
11. CUSTOMIZING THE PEDAL OPERATION .........................................................................................70
(1) Method to select and use the customized data................................................................................70
(2) Customizing the pedal operation data .............................................................................................71
12. CUSTOMIZING THE DATA INPUT SCREEN ......................................................................................73
13.
PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN ...................................................... 75
14. USING THE INFORMATION................................................................................................................77
(1) Observing the maintenance inspection information......................................................................... 78
(2) Releasing procedure of the warning ................................................................................................79
(3) Observing the production control information ..................................................................................80
(4) Performing setting of the production control information ................................................................. 82
(5) Observing the operation measurement information......................................................................... 84
15. USING THE COMMUNICATION FUNCTION ......................................................................................86
(1) Handling possible data ....................................................................................................................86
(2) Performing communication by using the media............................................................................... 86
(3) Performing communication by using USB .......................................................................................86
(4) Take-in of the data ........................................................................................................................... 87
(5) Take-in of plural data together ......................................................................................................... 88
16. PERFORMING FORMATTING OF THE MEDIA.................................................................................. 90
VII. MAINTENANCE........................................................................................................... 91
1. INSPECTION .........................................................................................................................................91
(1) Maintenance and inspection of the pneumatic device ..................................................................... 91
xii
(2) Maintenance and inspection related to the sewing machine ........................................................... 91
(3) With regard to the waste oil of the hook oil...................................................................................... 92
(4) With regard to the cleaning of the hook shaft base.......................................................................... 92
2. MARKING LIGHT...................................................................................................................................93
(1) Fixed marking (standard)................................................................................................................. 93
(2) Movable marking (optional)..............................................................................................................93
(3) Adjusting the marking light irradiation position.................................................................................94
3. REPLENISHING GREASE TO THE DESIGNATED PLACE................................................................. 95
4. CONSUMABLE REPLACEMENT COMPONENTS...............................................................................97
5. TILTING THE MACHINE........................................................................................................................99
6. STANDARD OF REPLACING TIME OF THE GAS SPRING ..............................................................100
7. ADJUSTING THE CORNER KNIFE ....................................................................................................101
8. HOW TO ADJUST THE FOOT PEDAL ...............................................................................................102
9. ERROR CODE LIST ............................................................................................................................103
10. INPUT NUMBER TABLE ................................................................................................................... 113
− 1 −
I. CAUTIONS BEFORE OPERATION
Following items have to be checked every working day before the operation of the machine
and before the start of work hours.
1. Ascertain that the sewing machine is lled with the predetermined amount of oil.
2. Never operate the machine unless the lubricating part in the hook has been lled up with oil.
3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.
*
(This is necessary particularly when the compressor is stopped for a lunch break or the like.)
If the compressed air pressure is equal to or less than the designated value, troubles such as
interference between the parts can occur. It is therefore necessary to carefully check the com-
pressed air pressure.
4. Check whether the needle thread/bobbin thread need to be replenished.
5. To perform sewing immediately after turning ON the power switch, perform trial stitching rst,
then proceed with sewing of actual products after the test sewing.
− 2 −
II. CONFIGURATION OF THE MACHINE
The APW-895N consists mainly of the following units.
A Frame and structural components (Framesewing table, covers, foot switch, etc.)
B Clamp foot unit and feed mechanism
C Corner knife unit
DBinder unit (Binder components and its driving components)
EPneumatic control unit (Pneumatic control devices and pipings)
FStacker unit (Optional)
GSewing machine head
HElectric control unit (Control panel)
IOperation panel
J Power switch (Also used as the emergency stop switch)
K Temporary stop switch
With this machine consisting of the aforementioned 11 units, you can do desired welting work simply by set-
ting materials (garment body, interlining piece, welting patch, etc.) in place and operating the switches on the
operation panel.
In addition, when temporary stop switch K is pressed during operation of the device, the device stops.
DK
I
B
A
J
F
E
G
H
C
− 3 −
III. SPECIFICATIONS
1. MECHANICAL SPECIFICATIONS
1 Sewing machine LH-895N model of 2-needle, lockstitch machine with a center knife
2 Sewing speed 3,000 sti/min (max.)
3 Stitch length Lockstitch : 2.0 to 3.4 mm (standard : 2.5 mm)
Condensation stitch : 0.5 to 1.5 mm (standard : 1.0 mm)
Back tack stitch : 0.5 to 3.0 mm (standard : 2.0 mm)
Condensation/Back tack stitch selectable
4Types of welt Parallel double welt Each with ap or without ap
5 Pocket lip length
(Welt lenght)
Possible to set in increments of 1 mm within the range of min. 18 to max. 220 mm
Note that the pocket length is min. 35 mm when using the corner knife.
6 Welting width
(Needle gauge)
10, 12 mm
7 Needles ORGAN DP X 17 #14 to #18 (standard #16)
8 Thread Spun thread #60 (Recommended)
9 Hook Full rotary, vertical-axis, self-lubrication hook
10 Thread take-up lever Slide thread take-up lever
11 Needle bar stroke 33.3mm
12 Cloth feed mechanism Driven by stepping motor
13 Control By a micro-computer
14 Safety mechanism Machine operation is automatically stopped if the cloth feed mechanism error detector,
the needle thread breakage detector or any of the various safety devices is actuated.
15 Lubricating oil JUKI New Defrix Oil No. 1
16 Operating air pressure 0.5 MPa
17 Air consumption Approx. 40 Nℓ/min
18 Dimensions of machine Width : 1,095 mm
Length : 1,500 mm
Height :
1,165 mm
(1,800 mm - when including the thread stand)
19 Weight 238.5kg
20 Noise - Equivalent continuous emission sound pressure level (LpA) at the workstation :
A-weighted value of 78.5 dB; (Includes KpA = 2.5 dB); according to ISO 10821- C.6.3
-ISO 11204 GR2 at 3,000 sti/min for the sewing cycle, 4.5s ON.
(Pattern : No.1, Jump feed speed of clamp foot : Max speed).
2. ELECTRICAL SPECIFICATIONS
1The number of independent sewing patterns that
can be stored in memory 99 (1 to 99)
2The number of alternate sewing patterns that can be
stored in memory 20 (1 to 20)
3The number of cycles that can be stored in memory 20 (1 to 20)
4 Input power : Single phase : 220 to 240V 50/60 Hz
Voltage uctuation : Within + 10% of the rated voltage
5 Power consumption 270VA
− 4 −
IV. INSTALLATION
Remove the upper cover and remove
the string and packing materials that
have xed the clamp foot.
Remove the string and packing
materials that have xed the clamp
bar stacker.
Remove the string that has xed the
binder unit.
Draw out the corner knife unit and
remove the string that has xed the
unit. Cut and remove the clip band that
has xed the needle bar.
1. REMOVING PACKING MATERIALS
2. SECURING THE MACHINE
❶
❷
CAUTION :
To prevent a fatal accident, lower and x adjust bolts ❷(4 places) located at the side of caster ❶after
moving the machine to the level and stabilized place.
When lifting the machine, hold the frame without holding the wooden table.
Wooden table
Frame
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