JUMO dTRON 16.1 B 70.3011 User manual

JdTRON 16.1
Compact microprocessor controller
B 70.3011
Operating Manual
07.01/00346816

!Please read this Manual carefully before starting up the instrument. Keep this Manual in a
place which is at all times accessible to all users. Please assist us to improve this Manual
where necessary. Your suggestions will be most welcome.
!All necessary settings are described in this Operating Manual. If any difficulties should still
arise during start-up, you are asked not to carry out any manipulations on the unit which are
not permitted. You could endanger your rights under the warranty. Please contact the nea-
rest office or the main factory.
EWhen returning chassis, assemblies or components, the rules of EN 100 015 “Protection of
electrostatically endangered components” have to be observed. Use only the appropriate
ESD packaging material for transport.
Please note that we can not be held liable for any damages caused by ESD (electrostatic di-
scharges).

Contents
Contents
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Identifying the instrument version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Fitting in position and removing the controller chassis . . . . . . . . . . . . . . . . . . . . . . . . .7
3.3 Cleaning the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
4.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Displays and keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.3 Entering setpoints and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.4 Entering the configuration codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Contents
6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1 Process value input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.2 External setpoint input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.3 Logic inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.4 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.5 Limit comparators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.7 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
6.8 Ramp function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
6.9 Programme controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.10 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.11 Self-optimisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.1 Configuration code and parameter tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
7.2 Setpoint priorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
7.3 Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

1 Description
3
1 Description
■Programmable single/double
setpoint controller or
proportional controller with
PID structure.
■Self-optimisation
■Ramp function
■Programme function
■Programmable input filter
■2 limit comparators
■5 outputs with freely assigned
functions
■Process value output
■2 setpoints with
setpoint switching
■2 parameter sets with
parameter set switching

2 Identifying the instrument version
4
2 Identifying the instrument version
Basic type (1) (2) (3) (4) (5) (6)
703011/ .. – ... – ... – ... – .. / ...
(1) Controller function Code
Single-setpoint controller, O function
(relay de-energised above setpoint) 10
Single-setpoint controller, S function
(relay de-energised below setpoint) 11
Double-setpoint controller
switching/switching
analogue/switching
switching/analogue
3.
.0
.1
.2
Proportional controller
falling characeristic (reverse action)
rising characteristic (direct action)
5.
.0
.1
(2) Process value input Code
Pt 100 001
Pt 1000 006
Fe-Con J 040
Cu-Con U 041
Fe-Con L 042
NiCr-Ni K 043
Pt10Rh-Pt S 044
(2) Process value input (continued) Code
Pt13Rh-Pt R 045
Pt30Rh-Pt6Rh B 046
NiCrSi-NiSi N 048
Linearised transducers
0—20mA 052
4—20mA 053
0—10V 063
2—10V 071
(3) Input for external setpoint/
interface (option)
Code
not used 000
Interface RS485, isolated 053
External setpoint
0—20mA
4—20mA
0—10V
2—10V
11 .
.. 1
.. 2
.. 7
.. 8

2 Identifying the instrument version
5
Delivery package:
- controller
- 1 seal
- 1 mounting frame
- Operating Manual B70.3011
(4) Output 3 (option) Code
not used 000
Relay 101
Logic output 0/12V 113
Analogue output/process value output
0—20mA
4—20mA
0—10V
2—10V
001
005
065
070
Transistor output 30V DC 50mA 106
TRIAC output 230 V AC 1A 107
(5) Supply Code
110 —240V +10/-15%
AC 48 —63Hz 23
20 —53V AC/DC 48 —63Hz 22
(6) Extra Codes Code
no extra Code 000
UL approval 061
Factory assignment of outputs Output
on 12345
Single-setpoint controller (O function) H X —XX
Single-setpoint controller (S function) X C —XX
Double-setpoint controller
(switching/switching) HC—XX
Double-setpoint controlller
(analogue/switching) XCHXX
Double-setpoint controller
(switching/analogue) HXCXX
Proportional controller
(falling characteristic, indirect action) XXHXX
Proportional controller
(rising characteristic, direct action) XXCXX
H -heating contact In principle, the outputs
can be freely assigned
through configuration
codes.
Outputs 4 and 5 are nor-
mally logic outputs (0/5V).
C - cooling contact
lk1 - limit comparator 1
lk2 - limit comparator 2
X - no function
—- not available
mm inch
10.5
30.5
44.5
45+0.5
48
51
100
115.5
0.41
1.20
1.75
1.77+0.02
1.89
2.01
3.93
4.55

3 Installation
6
3 Installation
3.1 Dimensions

3 Installation
7
3.2 Fitting in position and removing the controller chassis
hFit the seal provided onto the instrument
housing
hInsert the controller from the front into the
panel cut-out.
hFrom the back of the panel, push the
mounting frame onto the instrument
housing and press it against the back of
the panel, compressing the springs, until
the latches snap into the notches provided
and it is securely fixed in position.
hPress together the knurled areas (top and
bottom) on the front panel and pull out the
controller chassis.
3.3 Cleaning the front panel
The front panel can be cleaned with the usual wash and rinse agents and cleaners. It has a limited
degree of resistance to organic solvents (e. g. petrol, benzene, P1, xylene and similar). Do not use
any high-pressure cleaners.
Seal

4 Electrical connection
8
4 Electrical connection
4.1 Notes on installation
- The choice of cable, the installation and the electrical connection must conform to the re-
quirements of VDE 0100 “Regulations on the Installation of Power Circuits with nominal
voltages below 1000V”or the appropriate local regulations.
- The electrical connection must only be carried out by properly qualified personnel.
- If contact with live parts is possible when working on the instrument, it has to be isolated on
both poles from the supply.
- A current limiting resistor interrupts the supply circuit in case of a short-circuit. The external
fuse of the supply should not be rated above 1A (slow). The load circuit must be fused for the
maximum relay current in order to prevent welding of the output relay contacts in case of an
external short-circuit.
- Electromagnetic compatibility conforms to the standards and regulations listed under
Technical Data.
- Run input, output and supply lines separately and not parallel to each other.

4 Electrical connection
9
- Sensor and interface lines should be arranged as twisted and screened cables.
Do not run them close to current-carrying components or cables.
- Do not connect any additional loads to the supply terminal of the instrument.
- The instrument is not suitable for installation in hazardous areas.
- Apart from faulty installation, there is a possibility of interference or damage to controlled
processes due to incorrect settings on the controller (setpoint, data of parameter and
configuration levels, internal adjustments). Safety devices independent of the controller, such
as overpressure valves or temperature limiters/monitors, should always be provided and
should be capable of adjustment only by specialist personnel. Please refer to the appropriate
safety regulations in this connection. Since auto-tuning (self-optimisation) can not be expect-
ed to handle all possible control loops there is a theoretical possibility of unstable parameter
settings. The resulting process value should therefore be monitored for its stability.

4 Electrical connection
10
4.2 Connection diagram
VThe electrical connection must
only be made by properly
qualified personnel.

5 Operation
11
5 Operation
5.1 Displays and keys
(1) Process value display
red, 10mm, 4 digits
(2) Setpoint display
green, 7mm, 4 digits
(3) PGM key
to select the parameters
(4) Decrement key
to alter values
(5) Increment key
to alter values
(6) EXIT key
to quit the levels
(7) LED for ramp/programme function
lights up when configured; green
(8) LED for status indication
for outputs 1 to 3; yellow

5 Operation
12
5.2 Principle of operation
Generally, the following applies:
hChange to the next level with P
(Press key for at least 2 sec!)
hChange to the next parameter with P
hReturn to standard display with X
Standard display
The displays show the process value and the ac-
tive setpoint or the programme/ramp setpoint.
The active setpoint can be changed here.
vSection 5.3
Operating level
Here the setpoints SP1 and SP2 are input and
the profile segments of the programme function
are programmed (if the programme function is
configured).

5 Operation
13
Parameter level
The limit values of the limit comparators and the
controller parameters are programmed here.
The instrument has two parameter sets. Display
switching of the parameter sets is via parameter
Pb.1.
vSection 6.4
Configuration level
The basic functions of the controller are set here.
Settings can only be made after leaving the
parameter level via the y.0 parameter.
Time-out
If no operation occurs, the controller returns au-
tomatically to standard display after approx.
30 sec.

5 Operation
14
5.3 Entering setpoints and parameters
Parameters and setpoints are input and altered by continually altering the value. The change
speeds up the longer the key is held down.
hIncrease the setpoint (parameter) with I
hDecrease the setpoint (parameter) with D
The setpoint (parameter) is accepted automatically after ap-
prox. 2 sec; display flashes briefly
hAbort the input with X
The value alters only within the permitted range of values.
vSection 6.2 (setpoint limits)
5.4 Entering the configuration codes
hSelect the digit with D(digit flashes!)
hAlter the value with I
hConfirm the code with P
or
abort the input with X
Example: Altering the setpoint
in standard display

6 Configuration
15
6 Configuration
The following sections describe the functions of the instrument with their relevant parameters and
settings.
The parameter and the configuration codes are listed in the sequence in which they appear within
the level structure. The following procedure is however recommended:
Presentation
The configuration codes have 4 positions. For functionally relevant positions, the kind of function
and its selection possibility is described in the appropriate column. Positions which are not rele-
vant for the function are marked with an “X”in the column.
hFamiliarise yourself with the controller functions
hEnter the parameter values and the configuration codes in the table provided for this
purpose on the back cover. The parameters and configuration codes are listed in the
order of their appearance.
hEnter the parameters and configuration codes into the instrument
HFor the experienced user, the parameters and configuration codes are summarised in
the tables which are provided in the Appendix.
vSection 7.1

6 Configuration
16
6.1 Process value input
The process variable is fed into the controller via the process value input.
Parameter Value range factory-set Notes
dF 0.0—100.0 sec 0.6sec Filter time constant to adapt
the digital input filter (0sec = filter off)
C111 Transducer XXX
Pt 100 0
Pt 1000 1
Fe-Con L 2
NiCr-Ni K 3
Pt10Rh-Pt S 4
Pt13Rh-Pt R 5
Pt30Rh-Pt B 6
Cu-Con U 7
NiCrSi-NiSi N 8
Fe-Con J 9
Standard signal 0 —20mA /0 —10V (note the instrument version!) A
Standard signal 4 —20mA /2 —10V (note the instrument version!) b
k= factory setting X= position functionally not relevant

6 Configuration
17
1. On a display with one or two decimal places the value range and the factory setting
change accordingly (e. g. 1 decimal place → value range: -199.9 to +999.9).
Parameter Value range factory-set Notes
SCL -1999 to +9999 digit10 Start/end of value range for standard signals
Example: 0—20 mA→20—200°C:
SCL = 20 /SCH = 200
SCL and SCH are simultaneously the calibration
for the process value output
vSection 6.6
SCH -1999 to +9999 digit1100
OFFS -1999 to +9999 digit10 Process value correction (offset)
The offset can be used to correct the measured value by
a certain amount up or down.
Examples:
Measured value Offset Displayed value
294.7 + 0.3 295.0
295.3 –0.3 295.0

6 Configuration
18
6.2 External setpoint input
Via this input (option) a setpoint can be provided using a standard signal.
1. On displays with one or two decimal places the value range and the factory setting
change accordingly (e. g. 1 decimal place → value range: -199.9 to +999.9).
C111 Transducer XXX
no function 0
Standard signal 0 —20mA 1
Standard signal 4 —20mA 2
Standard signal 0 —10V 3
Standard signal 2 —10V 4
k= factory setting X=position functionally not relevant
Parameter Value range factory-set Notes
SPL -1999 to +9999 digit1-200 Display start/end with external setpoint input.
Low/high setpoint limit for SP1 and SP2.
Example: 4 —20mA →0 —250°C:
SPL = 0, SPH = 250
Setpoint limits
Setpoint inputs below or above these limits are not
accepted.
The value of SPL / SPH flashes on the display.
SPH -1999 to +9999 digit1850