JUMO B 703571.0 User manual

JUMO DICON touch
Two-channel process and program controller with
touchscreen 8.9 cm (3.5 ")
B 703571.0
Operating Manual
2014-01-20/00603327

3
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.1 Warning symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.2 Note signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.3 Representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Identifying the device version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Order details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 General accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.5 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.1 Mounting site and climatic conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 Environmental influences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Close mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Insertion in panel cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5 Care and treatment of the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.1 Installation notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1.1 Cables, shielding, and grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1.2 Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1.3 Intended use, misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.1 Connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3.3 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.4 Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.5 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.6 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.7 Voltage supply (according to nameplate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.3.8 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

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5.1 Display and operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Device menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.3 Alarm and event list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Function buttons, history and channel changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.5 Images in the operating loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.5.1 Controller screen 1, Controller screen 2 and Controller overview . . . . . . . . . . . . . . . . . . . . . . . . 37
5.5.2 Program controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.5.3 General screen 1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.5.4 Recording image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.5.5 Process screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
6.1 Logging on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2 Logging out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.3 Changing the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7 User level (Log-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.1 Example 4 Transferring controller setpoint values to the user level . . . . . . . . . . . . . . . . . . . . . . 45
8 Program administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.1 Enter program curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.1.1 On the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.1.2 About the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.1.3 Section run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1.4 Setpoint values 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1.5 Control contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.1.6 Tolerance band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.1.7 Number of repetitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.1.8 Start section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.1.9 Parameter block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9 Device information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.1.1 Version, motherboard, Ethernet information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.3 Inputs/outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.3.1 Digital and analog inputs, digital and analog outputs, external digital, and external analog inputs .
52
9.4 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.4.1 Mathematics, logic signal, limit value outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.4.2 Timer signal, digital controller signals, control contacts, controller, analog flag, digital flag . . . . 53
9.5 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.5.1 Ethernet status 1 to 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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10 Functional level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
10.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10.1.1 Activate functional level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
11.1 Date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
11.2 Daylight saving time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
11.3 Controller/parameter blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.4 Setpoint values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.4.1 Entered on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
11.4.2 Entered using the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
12 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
12.1 Analog selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12.2 Digital selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
12.3 Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
12.4 Digital inputs IN1 to 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
12.5 Analog inputs IN8, IN9, IN10, IN11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
12.5.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.6 Controller1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.6.1 Controller configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12.6.2 Controller inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
12.6.3 Self-optimization controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.6.4 Control loop monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
12.6.5 Output level monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
12.6.6 Controller setpoint values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
12.6.7 Ramp function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
12.7 Digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.8 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.9 Limit value monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
12.9.1 Function and hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.9.2 Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
12.9.3 Start-up alarm suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
12.9.4 Acknowledging self-locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
12.9.5 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
12.10 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
12.10.1General configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
12.10.2Configurating the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
12.10.3Start screen and watermark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
12.10.4Operating loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
12.10.5Recording colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
12.10.6Color for controller screens 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
12.10.7Program controller screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
12.10.8General screens 1, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

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12.11 Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
12.11.1Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
12.11.2Analog channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
12.11.3Digital channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
12.12 Program controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
12.12.1Controller signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
12.12.2Extended functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
12.12.3Basic status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12.12.4Manual operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.12.5Behavior for out of range parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.12.6Weekly program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.13 Timer or time switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
12.14 Digital controller signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.14.1Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.15 Mathematics/logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
12.16 Flags/service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
12.16.1Flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
12.16.2Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
12.17 External digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
12.18 External analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
12.18.1Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
12.19 Serial interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
12.20 Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
12.21 Relay module (accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
12.22 PROFIBUS DP (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13 Configuration – in setup program only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
13.1 Installing the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
13.1.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
13.1.2 Software requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
13.2 Starting the setup program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
13.2.1 Establish the connection to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
13.2.2 Setup data transfer on or from the external mass storage device . . . . . . . . . . . . . . . . . . . . . . . 121
13.3 Country settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
13.4 User list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
13.5 User level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13.6 E-mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13.7 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
13.8 Modbus frames for reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
13.9 Modbus frames for writing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
13.10 Customer-specific linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.10.1Grid points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
13.10.2Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
13.11 Process screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
13.11.1Process screen editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
13.11.2Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

7
13.11.3Signal types for process screens (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
13.11.4General object features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
13.11.5Preview screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
13.11.6Transfer process screen to device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
14 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
14.1 Calibrating the touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
15 Online parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
15.1 Fine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
15.2 Ethernet (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
15.3 Date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
15.4 Screenshot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
15.5 Deleting measurement data memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
15.6 Enabling of extra codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
15.7 Testing calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
15.8 Various process values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
16 Error and alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
16.1 Error messages in float values and on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
16.2 Display of error messages for binary values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
17 Retrofitting optional boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
17.1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
17.2 Identifying the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
17.3 Installing modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
17.3.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

8

9
1 Introduction
1.1 Safety information
General information
This manual contains information that must be observed in the interest of your own safety and
to avoid damage to assets. This information is supported by symbols which are used in this
manual as indicated.
Please read this manual before commissioning the device. Keep the manual in a place acces-
sible to all users at all times.
If difficulties occur during commissioning please refrain from carrying out any manipulations
that could jeopardize your warranty rights.
1.1.1 Warning symbols
1.1.2 Note signs
DANGER!
This symbol indicates that personal injury caused by electrical shock may occur if the re-
spective precautionary measures are not carried out.
WARNING!
This symbol in connection with the signal word indicates that personal injury may occur if the
respective precautionary measures are not carried out.
CAUTION!
This symbol in connection with the signal word indicates that damage to assets or data loss
will occur if the respective precautionary measures are not taken.
CAUTION!
This symbol indicates that components could be destroyed by electrostatic discharge
(ESD = Electro Static Discharge) if the respective cautionary measures are not taken.
Only use the ESD packages intended for this purpose to return device inserts, assembly
groups, or assembly components.
READ DOCUMENTATION!
This symbol – placed on the device – indicates that the associated device documentation
has to be observed. This is necessary to recognize the kind of the potential hazards as
well as the measures to avoid them.
NOTE!
This symbol refers to important information about the product, its handling, or additional
use.
REFERENCE!
This symbol refers to further information in other sections, chapters, or manuals.

1 Introduction
10
1.1.3 Representation
Menu structure
The > symbol between words indicates a menu structure and enables the parameters to be
quickly detected in the configuration level or for navigation in the setup program, such as the
software version of the devices, for example:
DEVICE MENU >GENERAL >VERSION >SWVERSION
Active input
The device has no buttons and is operated using a finger or a pen.
The following instructions will therefore make references to "touching" and the images dis-
played will show a hand operating the device.
FURTHER INFORMATION!
This symbol is used in the tables and refers to further information in connection with the
table.
&
DISPOSAL!
This device and the batteries (if installed) must not be disposed in the garbage can after
use! Please ensure that they are disposed properly and in an environmentally friendly
manner.

11
1 Introduction
1.2 Description
The DICON touch is a two-channel universal process and program controller that displays in-
formation on a vibrant screen. The device is easy to operate via a touchscreen.
Both control channels use the tried-and-tested JUMO control algorithm with two possible opti-
mization options. These enable a simple and highly-accurate startup. It also enables multiple
zone control, cascade control, or other complex control tasks.
The block diagram below illustrates the various different hardware options offered by the mod-
ular hardware concept. Four analog universal inputs and up to eight external inputs can record
a variety of physical measured values with high precision. The actuators can be controlled di-
rectly in the device with either an analog or digital setup. These can be expanded further
through external digital outputs. Interfaces such as Modbus (master/slave), PROFIBUS, or
Ethernet with Web server can be used for the communication with higher-order systems.
To ensure secure process operation, the device has a password-protected user administration
with individual assignment of rights for different levels or control commands. Screen masks for
controllers, program generators, recording, and for overview screens are ready-made and
available. An individual process screen can be created using the configuration software. Using
the extra-code recording function, important analog and digital process values can be saved so
that they are tamper-proof, so that they can be graphically visualized, and so that they can be
exported via interface or USB stick in a tamper-proof fashion to the PC.
The configuration software ensures that the process controller can be easily programmed, that
math or logical coherences can be described, and that customer-specific linearizations can be
created. In addition, tools for simulating external signals or control paths are included. These
tools can also record for the duration of the startup.
A comprehensive alarm and limit-value concept as well as a flexible digital signal administration
complete the "all-in-one" device.

1 Introduction
12
1.3 Block diagram
Analog input ( In8universal)
Analog input (universal) In10
Relay output OUT1
(changeover contact)
703571
8 expansion slots
Voltage supply
- AC 110 to 240 V, +10/-15 %
- AC/DC 20 to 30 V
Interface RS485)
Modbus master or slave
COM1 (
Relay output OUT2
(changeover contact)
Digital/analog outputs
OUT4
OUT3
Digital/analog outputs
OUT6
OUT5
Digital/analog outputs
OUT8
OUT7
Digital/analog outputs
OUT10
OUT9
Digital/analog outputs
OUT12
OUT11
Interface COM2 (
Modbus master or slave,
PROFIBUS-DP slave or Ethernet
RS422/485)
USB interfaces
- USB device
- USB host
Available ex-works
Option
7 In1 to 7
(potential free contact)
Digital inputs
Analog input (universal) In9
Analog input (universal) In11

13
2 Identifying the device version

2 Identifying the device version
14
2.1 Order details
(1) Basic type
703571 JUMO DICON touch - two-channel process and program controller with RS485 inter-
face
(2) Version
8 Standard with factory settings
9 Customer-specific configuration (specifications in plain text)
(3) National language of display texts
01 German
02 English
03 French
(4) Input 3 (IN10)
00 Not used
10 Analog input (universal)
(5) Input 4 (IN11)
00 Not used
10 Analog input (universal)
(6) Output 3 (OUT3/4)
00 None
11 1 relay (changeover contact)
12 2 relays (N/O contact)
13 1 solid-state relay 230 V, 1 A
14 1 logic output 0/22 V
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays®1
(7) Output 4 (OUT5/6)
00 None
11 1 relay (changeover contact)
12 2 relays (N/O contact)
13 1 solid-state relay 230 V, 1 A
14 1 logic output 0/22 V
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays
(8) Output 5 (OUT7/8)
00 None
11 1 relay (changeover contact)
12 2 relays (N/O contact)

15
2 Identifying the device version
13 1 solid-state relay 230 V, 1 A
14 1 logic output 0/22 V
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays
(9) Output 6 (OUT9/10)
00 None
11 1 relay (changeover contact)
12 2 relays (N/O contact)
13 1 solid-state relay 230 V, 1 A
14 1 logic output 0/22 V
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays
(10) Output 7 (OUT11/12)
00 None
11 1 relay (changeover contact)
12 2 relays (N/O contact)
13 1 solid-state relay 230 V, 1 A
14 1 logic output 0/22 V
15 2 logic outputs 0/12 V, 20 mA
16 1 analog output
17 2 PhotoMOS® relays
(11) Supply voltage
23 AC 110 to 240 V +10/-15 %, 48 to 63 Hz
25 AC/DC 20 to 30 V, 48 to 63 Hz
(12) COM2 interface
00 Not used
08 Ethernet
54 RS422/485 Modbus RTU
64 PROFIBUS-DP
(13) DIN-tested
000 Without approval
056 With DIN approval
(14) GL-tested
000 Without approval
062 With GL approval
(15) Extra codes
000 Without extra code
213 Recording function

2 Identifying the device version
16
2.2 Scope of delivery
• 1 controller in the ordered version
• 1 Operating Manual B 703571.0
• 1 panel seal 4 retaining elements for panel installation
2.3 General accessories
214 Math and logic module
223 Program controller
1PhotoMOS is a registered trademark of Panasonic Corporation
(1) /(2) -(3) -(4) (5) -(6) (7) (8) (9) (10
)
-(11) -(12) /(13) ,(14) ,(15)
Order code /-- - - - / , , ,
...1
Order exam-
ple
703571 / X - X - X X - X X X X X - X - X / X , X , X
1List extra codes in sequence, separated by commas.
Article Part no.
Program editor/startup 00607139
Setup/program editor 00606496
PCA3000/PCC JUMO software package 709701/709702 00431884
USB cable A-connector mini B-connector 3 m 00506252

17
2 Identifying the device version
2.4 Accessories
Article Part no.
Modules for expansion slots:
1 analog input (universal) 00581159
1 relay output (changeover contact) 00581160
2 relay outputs (N/O contact) 00581162
1 logic output DC 0/22 V max. 30 mA 00581165
2 logic outputs DC 0/12 V max. 20 mA 00581168
1 solid state relay AC 230 V, 1 A 00581164
2 PhotoMOS® relays1
DC 50 V, max. 200 mA,
AC 35 V, max. 200 mA
00581171
1 analog output (universal) 00581169
Ethernet interface 00581174
Serial interface RS422/RS485 00581172
PROFIBUS-DP interface 00581173
1PhotoMOS is a registered trademark of Panasonic Corporation

2 Identifying the device version
18
2.5 Nameplate
Position
The nameplate is affixed to the case.
Contents
The nameplates contain important information. This includes:
Device type
Compare the specifications on the nameplate with the order.
Identify the supplied device version using the order details (order code).
Part no. (PN)
The part no. clearly identifies an article in the catalog. It is important for communication be-
tween the customer and the sales department.
Fabrication number (F-No.:)
Among other things, the fabrication number contains the date of production (year/week).
Example: F-No. = 1234567801013010000
The figures in question are in positions 12, 13, 14, and 15 (from the left).
The device was therefore produced in the 1st calendar week of 2013.
Identifying the optional modules
The device type also contains information about optional default modules, as in the following
example of the Ethernet interface (Figure 08):
703571/8-01-00-00-00-00-00-00-00-25-08... (see type key)
Further information on identifying optional modules is included in this chapter:
B 703571.0 - Chapter 9.2 "Slots", page 51
(A)
(B)
(C)
(D)
1234567801013010000
Description Designation on the nameplate
Device type (A) Type
Voltage supply, power consumption (B)
Fabrication number (C) F-No.
Part no. (D) TN

19
3 Mounting
3.1 Mounting site and climatic conditions
The mounting site should be free from vibration, dust and corrosive media. Install controllers
as far away as possible from sources of electromagnetic fields, such as those created by fre-
quency converters or high-voltage ignition transformers. Conditions at the mounting site must
correspond to the following environmental influences:
3.1.1 Environmental influences
3.1.2 Case
Ambient/storage temperature range -5 to +55 °C/-30 to +70 °C
Resistance to climatic conditions Humidity 3K3 (DIN EN 60721-3-3) with extended temperature
range,
rel. humidity ≤95 % mid-year without condensation
Case type Plastic front frame with metal case barrel
Front frame dimensions 96 mm × 96 mm
Panel cut-out 92+0.8 mm × 92+0.8 mm according to DIN IEC 61554
Close mounting Spacing between the panel cut-outs, min. 35 mm horizontally and
min. 80 mm vertically
Panel thickness Max. 5 mm
Depth behind panel Max. 130 mm
Mounting Four mounting brackets
Operating position
(including the viewing angle of the TFT color
screen)
Any
Horizontal ±65°, vertical +40 to -65°
Protection type Front IP66, rear IP20, according to DIN EN 60529
Weight (fully fitted) approx. 1000 g

3 Mounting
20
3.1.3 Electrical data
Voltage supply
Connection
Voltage
At the back via screw terminals
AC/DC 20 ... 30 V, 48 to 63 Hz or AC 110 to 240 V +10/-15 %, 48 to
63 Hz
Power consumption At voltage supply 230 V: max. 38.1 VA/11.5 W
At voltage supply 24 V: max. 21.9 VA/11.5 W
Inputs and outputs
Connection
Conductor cross section
At the back via screw terminals
Max. 2.5 mm 2, wire or strand with end sleeve
Electrical safety According to DIN EN 61010-1
Overvoltage category III, pollution degree 2
Electromagnetic compatibility
Interference emission
Interference immunity
According to DIN EN 61326-1
Class A - For industrial applications only
Industrial requirements
Memory data recorder Memory cycle Recording interval
When recording:
4 analog signals
3 digital signals
1 s approx. 44 days
3 s approx. 220 days
10 s approx. 441 days
60 s approx. 2646 days (7 years, 91 days)