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JVC RX-7022RSL User manual

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SERVICE MANUAL
AUDIO/VIDEO CONTROL RECEIVER
No.21101
May. 2002
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
RX-7022RSL
RX-7020RBK
RX-7022RSL/RX-7020RBK
Contents
Safety precautions --------------------------------------------------------1-2
Disassembly method -----------------------------------------------------1-3
Adjustment method -------------------------------------------------------1-8
Description of major ICs -------------------------------------------------1-9~24
RX-7022RSL
Area suffix
B ----------------------------- U.K.
E --------- Continental Europe
EN ---------- Northern Europe
EV ------------ Eastern Europe
RX-7020RBK
Area suffix
E --------- Continental Europe
DVD VCR
TV SOUND/DBS
ADJUST
RX-7022R
AUDIO/VIDEO CONTROL RECEIVER
SETTING
MASTER VOLUME
CONTROL
DOWN UP
CD TAPE/CDR
SOURCE NAME
BASS BOOST
INPUT
ANALOG/DIGITAL
SPEAKERS ON/OFF
SURROUND MODE
PHONES
SURROUND ON/OFF
FM/AM TUNING
STANDBY
STANDBY/ON
FM/AM PRESET FM MODE
MEMORY
INPUT ATT
FM/AM
DVD MULTI
PHONO
SOURCE NAME
12
COMPULINK
Remote
DISPLAY MODEDIMMER PTY SEARCH TA/NEWS/INFO
CONTROL
231
564
897/P
0
+1010
BASSBOOST EFFECT
MENU
ENTER
TEST – REAR•L +
DIMMER
–SUBWOOFER+
– REAR•R +
MUTING
CH TV VOL
/REW FF/
TA/NEWS/INFO
VOLUME
CATV/DBS
CONTROL
TV/VIDEO
REC
PAUSE
RETURN FMMODE 100+
CONTROL
A/V CONTROL RECEIVER
RM-SRX7022R REMOTE CONTROL
CATV/DBS VCR TV AUDIO
SURROUND
MODE INPUTON/OFF
DVD MULTIDVD CD
TAPE/CDR
TREBLE
TV/DBS VCR PHONO
FM/AM
BASS
SURROUND
ANALOG/DIGITAL
SLEEP
– CENTER +
TUNING
SOUND
PTY – PTY SEARCH – PTY
DISPLAY
MODE
Model panel color top cover
RX-7022RSL silver silver
RX-7020RBK black black
RX-7022RSL/RX-7020RBK
1-2
1. This design of this product contains special hardware and many circuits and components specially for safety
purposes. For continued protection, no changes should be made to the original design unless authorized in
writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services
should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product
should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further
relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
3. Many electrical and mechanical parts in the products have special safety-related characteristics. These
characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily
be obtained by using replacement components rated for higher voltage, wattage, etc.Replacement parts which
have these special safety characteristics are identified in the Parts List of Service Manual. Electrical
components having such features are identified by shading on the schematics and by ( ) on the Parts List in
the Service Manual.The use of a substitute replacement which does not have the same safety characteristics
as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or
other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be
separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of
electric shock and fire hazard. When service is required, the original lead routing and dress should be
observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage currnet check (Electrical shock hazard testing)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the product
(antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the
product is safe to operate without danger of electrical shock.
Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage
current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return
path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.).
Alternate check method
Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more
sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor
between an exposed metal part and a known good earth ground.
Measure the AC voltage across the resistor with the AC
voltmeter.
Move the resistor connection to each exposed metal part,
particularly any exposed metal part having a return path to
the chassis, and meausre the AC voltage across the resistor.
Now, reverse the plug in the AC outlet and repeat each
measurement.Voltage measured any must not exceed 0.75 V
AC (r.m.s.).This corresponds to 0.5 mA AC (r.m.s.).
1.This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Good earth ground
Place this
probe on
each exposed
metal part.
AC VOLTMETER
(Having 1000
ohms/volts,
or more sensitivity)
1500 10W
0.15 F AC TYPE
!
Burrs formed during molding may
be left over on some parts of the
chassis. Therefore, pay attention to
such burrs in the case of
preforming repair of this system.
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the
parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " "
mark nearby are critical for safety.
(This regulation does not correspond to J and C version.)
RX-7022RSL/RX-7020RBK
1-3
Remove the four screws Aattaching the top cover
on both sides of the body.
Remove the three screws Bon the back of the body.
Remove the top cover from behind in the direction of
the arrow while pulling both sides outward.
1.
2.
3.
Disassembly method
Removing the top cover (See Fig.1)
Prior to performing the following procedure, remove
the top cover.
Remove the power cord stopper from the rear panel
by moving it in the direction of the arrow.
Remove the twenty-seven screws Eattaching the
each boards to the rear panel on the back of the
body.
Remove the four screws Fattaching the rear panel
on the back of the body.
1.
2.
3.
Removing the rear panel (See Fig.4)
Prior to performing the following procedure, remove
the top cover.
Disconnect the card wire from connector CN402
CN403 on the audio board and CN201 on the power
supply board in the front panel assembly.
Cut off the tie band fixing the harness.
Remove the three screws Cattaching the front panel
assembly.
Remove the four screws Dattaching the front panel
assembly on the bottom of the body. Detach the front
panel assembly toward the front.
1.
2.
3.
4.
Removing the front panel assembly
(See Fig.2, 3)
Fig.1
Fig.2
Fig.3
Fig.4
A
2A 2
B
Top cover
C
Power supply
board
Audio board
CN402
Main
board
Tie band
D
E
FE
FF
Cord stopper
C
Front panel assembly
Front panel assembly
D
Rear panel
CN201
E
E
EEE
CN403
RX-7022RSL/RX-7020RBK
1-4
Prior to performing the following procedure, remove
the top cover and the rear panel.
Cut off the tie band fixing the harness.
Disconnect the DSP board from connector CN481 on
the audio board.
Disconnect the audio input board, DVD board Video
board and the S video board from connector CN421,
CN431, CN441 and CN461 on the audio board.
Disconnect the tuner board from connector CN411
on the audio board.
1.
2.
3.
4.
Removing each board connected to the
rear side of the audio board
(See Fig.5 to 9)
Fig.5
Fig.6
Fi
g
.7
Fig.8
CN411
Tie band
DSP
board
DVD
board Video
board Tuner
board
Audio
input
board
DSP board
CN481
CN441
CN431
CN421
CN481
CN421
CN431 CN441
CN411
Tie band
CN421
CN431 CN441
Audio
input
board DVD
board Video
board
Tuner board
Audio
board
CN461
S Video
board
CN461 S Video
board
Fig.9
Tie
band
RX-7022RSL/RX-7020RBK
1-5
Prior to performing the following procedure, remove
the top cover and the rear panel.
Removing the audio board (See Fig.10)
Disconnect the card wire from connector CN402
CN403 on the audio board.
Disconnect the relay board from the audio board and
the power supply board. (CN291, CN491)
Disconnect the harness from connector CN471,
CN472, CN473.
Remove the three screws Gattaching the audio
board assembly.
Remove the screw Hattaching the audio board
assembly.
1.
2.
3.
4.
5.
Removing the heat sink
(See Fig.12 to 14)
Prior to performing the following procedure, remove
the top cover, the rear panel and audio board.
Disconnect the harness from connector CN241 and
CN203 on the power supply board respectively.
Disconnect the harness from connector CN251 on
the power transformer board .
Remove the four screws Iand the two screws J
attaching the main board.
1.
2.
3.
Removing the main board (See Fig.11)
Prior to performing the following procedure, remove
the top cover and main board.
Remove the two screws Kattaching the heat sink to
the reverse side of main board.
Disconnect the for connectors with each amp. board,
and remove the main board.
Remove the four screws M and ten screws L
attaching the heat sink.
1.
2.
3.
Fig.10
Fig.13
Fig.11
Fig.12
power
supply
board
Power / Fuse
board
Relay board
CN473
Audio board
Main board
rear side
Main
board
Heat sink
CN291
CN203
CN491 H
G
CN471
CN402
CN472
Power
transformer
G
G
CN241
I
I
I
I
JJ
LL
KK
MM
CN251
L
Fig.14
Main board
Rear Rch amp. board
Front Lch amp. board
Front Rch amp. board
Center amp. board
Rear Lch amp. board Heat sink
CN802CN801
CN302 CN301 CN901
CN403
RX-7022RSL/RX-7020RBK
1-6
Prior to performing the following procedure, remove
the top cover and the rear panel.
Remove the screw Oattaching the power / fuse
board.
Unsolder the solder points the power cord and other
harnesses connected to the power / fuse board.
1.
2.
Removing the power / fuse board
(See Fig.15)
Prior to performing the following procedures, remove
the top cover.
Cut off the tie band fixing the harness.
Unsolder the solder points the two harnesses
connected to the power transformer.
Unsolder the solder points the harness connected to
the FW201 on the power transformer board.
Remove the four screws Nattaching the power
transformer.
1.
2.
3.
4.
Removing the power transformer
(See Fig.15)
Prior to performing the following procedure, remove
the top cover and the front panel.
Remove the one nut attaching the headphone jack of
the power supply board on the front side of the body.
Disconnect the harness connected to connector
CN241, CN201, CN203, and CN291 on the power
supply board (If necessary, cut off the band fixing the
harness on the side of the base chassis).
Remove the three screws Pattaching the power
supply board and pull out the power supply board
from the front bracket backward.
Unsolder the solder points the three harnesses
connected to the power supply board.
1.
2.
3.
4.
Removing the power supply board
(See Fig.16, 17)
Fig.15
Fig.16
Fig.17
Power
supply
board
Power
transformer
N
CN241
Solder points
(from the power
/ fuse board)
N
Solder
points
O
Power / Fuse board
Power cord
Power
supply
board Nut Headphone jack
Headphone jack
Tie band
Solder points
P
P
P
Solder
points
CN201
CN291
bracket
Power transformer board
FW201
CN203
Solder
points
RX-7022RSL/RX-7020RBK
1-7
Prior to performing the following procedure, remove
the top cover and the front panel assembly.
Pull out the volume knob on the front side of the front
panel and remove the nut attaching the system
control board.
Remove the two screws Qattaching the power
switch board.
Disconnect the harness from connector CN714 on
the power switch board.
Remove the six screws Rattaching the system
control board on the back of the front panel.
On the back of the front panel, release the six joints
by pushing the joint tabs inward.
Remove the operation switch panel toward the front.
Release the two hook attaching the system control
board.
1.
2.
3.
4.
5.
6.
Removing the system control board /
power switch board (See Fig.18 to 20)
Fig.18
Fig.19
Fig.20
Front panel assembly
Nut
Volume knob
System control board
Power switch
board
RR
CN714
Q
Joint
Joint
Joint Joint Joint Joint
Hook Hook
Operation switch panel
RX-7022RSL/RX-7020RBK
1-8
Adjustment method
1.Tuner range
FM 87.5MHz~108.0MHz
AM (MW) 522kHz~1629kHz
(LW) 144kHz~ 288kHz
Tuner section
Power amplifier section
TP302(Rch)
VR301 (Lch)
VR302 (Rch)
Heat sink
Adjustment of idling current
Measurement location TP301(Lch) , TP302(Rch)
Adjustment part VR301(Lch) , VR302(Rch)
Attention
This adjustment does not obtain a correct adjustment value immediately after the amplifier is
used (state that an internal temperature has risen).
Please adjust immediately after using the amplifier after turning off the power supply of the
amplifier and falling an internal temperature.
* It is not abnormal though the idling current might not become 0mA even if it is finished to turn variable
resistance (VR301,VR302) in the direction of counterclockwise.
TP301(Lch)
<Adjustment method>
1. Set the volume control to minimum during this adjustment. (No signal & No load)
2. Set the surround mode OFF.
3. Turn VR301 and VR302 fully counterclockwise to warm up before adjustment.
If the heat sink is already warm from previous use the correct adjustment can not be made.
4. For L-ch, connect a DC voltmeter between TP301's B216 and B217 (Lch)
and, connect it between TP302's B218 and B219 (Rch).
5. 30 seconds later after power on, adjust VR301 for L-ch, or VR302 for R-ch so that the DC voltmeter
value has 2.0mV.
RX-7022RSL/RX-7020RBK
1-9
TC9162AF (IC423) : Analog switch
1
2
3
4
5
6
7
8
9
10
11
12
13
14
28
27
26
25
24
23
22
21
20
19
18
17
16
15
VSS GND VDD
2
3
4
5
6
7
8
9
10
11
12
13
27
26
25
24
23
22
21
20
19
18
17
16
15
114 28
L-S1
L-S2
L-COM1
L-S3
L-S4
L-COM2
L-S5
L-S6
L-COM3
L-S7
L-COM4
ST
R-S1
R-S2
R-COM1
R-S3
R-S4
R-COM2
R-S5
R-S6
R-COM3
R-S7
R-COM4
DATA
CK
LEVEL SHIFTER
LATCH CIRCUIT
SHIFT REGISTER
LEVEL SHIFTER
LATCH CIRCUIT
1. Pin layout
2. Block diaglam
1OUT1
2-IN1
3+IN1
4
8
7
6
5V
EE
V
CC
OUT2
-IN2
+IN2
2
1
-
+-
+
BA15218 (IC451) : Ope. amp.
1. Pin layout / Block diaglam BA15218N (IC403) : Dual ope. amp.
1 2 3 4 5 6 7 8
OUT1 +IN1 +IN1 GND +IN2 -IN2 OUT2 Vcc
1+
-2
+
-
1. Pin layout / Block diaglam
Description of major ICs
RX-7022RSL/RX-7020RBK
1-10
1
2
3
4
5
6
7
8
9
10
11
33
32
31
30
29
28
27
26
25
24
23
12
13
14
15
16
17
18
19
20
21
22
44
43
42
41
40
39
38
37
36
35
34
1.Pin layout
AK4527BVQP (IC601) : A/D,D/A converter
Top View
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Symbol
SDOS
OSKS
MIS
BICK
LRCK
SDTI1
SDTI2
SDTI3
SDTO
D,AUX
DFS
DEMI
DEMO
MCKO
DVDD
DVSS
PD
XTS
SDTO Source Select Pin (Note 1)
"L" : Internal ADC output, "H" : DAUX input
Control Mode Select Pin
"L" : 3-wire Serial, "H" : I2C Bus
Soft Mute Pin (Note 1), Connect to GND
When this pin goes to "H", soft mute cycle is initialized.
When returning to "L", the output mute releases.
Audio Serial Data Clock Pin
Input Channel Clock Pin
DAC1 Audio Serial Data Input Pin
DAC2 Audio Serial Data Input Pin
DAC3 Audio Serial Data Input Pin
Audio Serial Data Output Pin
Sub Audio Serial Data Input Pin, Connect to GND
Double Speed Sampling Mode Pin (Note 1)
"L" : Normal Speed, "H" : Double Speed
Connect to GND
No internal bonding.
Zero Input Detect Enable Pin, Connect to GND
"L" : mode 7 (disable) at parallel mode,
zero detect mode is selectable by DZFM2-0 bits at serial mode.
"H" : mode 0 (DZF is AND of all six channels)
Output Buffer Power supply Pin, 2.7V~5.5V
Digital Power Supply Pin, 4.5V~5.5V
De-emphasis Pin, 0V
Power-Down & Reset Pin
When "L", the AK4527B is powered-down and the control registers are reset to default
state.If the state of P/S or CAD0-1 changes, then the AK4527B must be reset by PDN.
Test Pin, Connect to GND
This pin should be connected to DVSS.
Function
I/O
I
I
-
I
I/O
I
I
I
O
-
-
-
-
-
-
-
I
-
I
-
2. Pin function (1/2)