K Tool International KTI-63095 User manual

2 TON LOW PROFILE FLOOR JACK
OWNERS MANUAL
SPECIFICATIONS
KTI-63095
Low Height................................................................. 3.35"
High Height ...............................................................14.96"
Handle Length ......................................................... 5.43"
Overall Length
............................................................ 22.24"
1.8"
2.6"
1.6"
Overall Width.............................................................. 8.31"
Saddle Diameter
Front Wheel Size
Rear Caster Wheel Size
............................................................
...........................................................
........................................................
Shipping Weight.....................................................33.5 lbs.

study,
2
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of
the device owner to keep this manual intact and in a convenient location for all to see and read. If the manual or product labels are lost
shall be read to and discussed with the operator in the operator's native language by the purchaser/owner or his designee, making
sure that the operator comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by mechanical means, but only
by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the use and
use. Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, off-
centered loads, use on other than hard level surfaces, and using equipment for a purpose for which it was not designed.
METHODS TO AVOID HAZARDOUS SITUATIONS
• Read, understand and follow all instructions before operating this device.
• Inspect the jack before each use. Do not use jack if damaged, altered, in poor condition, leaking hydraulic or
unstable due to loose or missing components. Make corrections before using.
• Lift only on areas of the vehicle as by the vehicle manufacturer.
• User and bystanders must wear eye protection that meets ANSI Z87.1 and OSHA standards.
• Do not use jack beyond its rated capacity Do not shock load.
•This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining the
load before working on the vehicle.
• Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations.
• Center load on saddle. Be sure setup is stable before working on vehicle.
• Do not move or dolly the vehicle while on the jack.
• Do not use any materials that may serve as risers, spacers or extenders between the stock lifting saddle and the load.
• Do not use any adapters that replace the stock lifting saddle unless approved or supplied by the jack manufacturer.
• Always lower the jack slowly and carefully.
• This product may contain one or more chemicals known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands thoroughly after handling.
• Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS
SITUATIONS could cause accidents resulting in serious or fatal personal injury and/or property damage.
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING
WARNING INFORMATION

3
SETUP
PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS.
1. Spread the arms of the (#38) carry handle so the holes in the arms tightly over the lift arm pivot nuts.
2. In most cases the jack should work normally right out of the box, but it is not unusual for air to get trapped in the jack's hydraulic
system during shipping and handling. Symptoms of an air trapped system are a partial incremental pump stroke, jack will not lift a
load, jack will not sustain load, or pumping feels spongy under load.
PURGING AIR FROM THE HYDRAULIC SYSTEM
a. Turn the release valve (located inside #10 Handle Sleeve) in a counterclockwise direction two full turns from its closed position with
the pump handle (#37) provided.
b. Insert the pump handle in the handle sleeve and proceed to pump the jack ten full incremental pump strokes.
c. Now use the pump handle to turn the release valve in a clockwise direction until it stops. Put the handle in the handle sleeve and
pump the lift arm (#5)up to maximum height.
d. Repeat steps "a" through "c" until all the air is purged from the system.
OPERATING INSTRUCTIONS
This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential
personal injury hazards. Obey all instructions to avoid possible injury or death.
IMPORTANT: Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.
OPERATION
1. To raise load: Opening and closing the release valve is accomplished by engaging the end of the handle with the receiving
slot in the release valve. Turn the handle in a clockwise direction until tight. Position the jack under the load. Proceed to pump
the handle in order to raise the lift arm to the load. As the saddle at the end of the lift arm gets closer to the load, reposition the
Raise the load to the desired work height. Place jack stands of appropriate capacity at the vehicle manufacturers's recommended
support areas that provide stable support for the raised vehicle. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE
OR PLACING OR REMOVING THE JACK STANDS! Once jack stands are positioned, turn the handle VERY SLOWLY. Lower the
load to rest on the jack stands. Inspect the relationship between the jack stands and load to make sure the setup is stable and
safe. If the setup is not stable or safe, follow the preceding steps until corrected.
2. To lower load: Follow the procedures mentioned in "To raise load" section of the OPERATING INSTRUCTIONS in order to
raise the load off the jack stands. Once the load has cleared the jack stands, remove the stands from under the load and away
from the work area. Turn handle very slowly in a counterclockwise direction until the load is completely lowered to the ground.
Once the jack's lifting saddle has cleared the load, remove the jack from under the load. CAUTION: Keep hands and feet away
from the hinge mechanism of the jack. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR
REMOVING THE JACK STANDS!
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential
personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust,
or any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before
using.
2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be
applied to caster wheels, front axle, elevator arm, handle base pivot bolts, release mechanism and all other bearing surfaces.
Worn parts resulting from inadequate or no lubrication are not eligible for warranty consideration. IMPORTANT: In order to
prevent seal damage and jack failure, never use alchol, hydraulic brake or transmission oil in the jack. Use hydraulic jack oil,
a light turbine oil, Chevron AW ISO 32 or Unocal Unax AW 150.
3. Every jack owner is responsible for keeping the jack label clean and readable. Use a mild soap solution to wash external surfaces
of the jack but not any moving hydraulic components.
4. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, or shows sign of damage. Do
or the jack is subjected to a shock load, discard the jack and do not use again.
5. Do not attempt to make any hydraulic repairs unless you are a hydraulic repair person that is familiar with this
equipment.

4
TROUBLESHOOTING
Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with ASME-PALD Load
Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8" (3.18mm) in the minute, nor a total of .1875" (4.76mm) in 10
minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.
PROBLEM: UNIT WILL NOT LIFT RATED LOAD.
ACTION: Purge air from hydraulic system by following procedure under SETUP.
PROBLEM: UNIT WILL NOT SUSTAIN RATED LOAD OR FEELS "SPONGY" UNDER RATED LOAD.
ACTION: Purge air from hydraulic system as above.
PROBLEM: UNIT WILL NOT LIFT TO FULL HEIGHT.
ACTION: Purge air from hydraulic system as above or check oil level in reservoir.
PROBLEM: HANDLE TENDS TO RAISE UP WHILE THE UNIT IS UNDER RATED LOAD.
ACTION: Pump the handle rapidly several times to push oil past ball valves in power unit.
PROBLEM: UNIT STILL DOES NOT OPERATE.
ACTION: Contact your place of purchase for details on handling warranty.

2 TON LOW PROFILE FLOOR JACK
PARTS LIST AND DRAWING
KTI-63095
ITEM
NUMBER
PART
NUMBER DESCRIPTION QUANTITY
REQUIRED
ITEM
NUMBER
PART
NUMBER DESCRIPTION QUANTITY
REQUIRED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0001
0005
3000
5002
4000
1000
2000
0011
7201
0006
6000
3001
3100
0308
0308
3301
3025
3012
3014
3400
3023
3011
3013
3303
3304
3500
3201
3027
3003
3202
3203
3019
3020
0308
0308
3022
3015
3033
3034
Spindle
Spring Tension
Hydraulic Unit Assembly
Caster Wheel
Lift arm
Side Member Assembly RH
LH
Front wheel
Saddle
Cover Plate
Handle sleeve
Body Hydraulic Unit
Screen Washer Pump
Steel Ball Suction Valve
Steel Ball Discharge Valve
Ram
O-ring Seal
Top Nut
Seal Washer Oil Chamber
Oil Chamber
O-ring Seal
Vent Plug
Cylinder Ram
Cup Seal Ram
O-ring Cup Seal
Screen Washer
Piston
J-ing Seal
Cylinder Pump
Wiper Pitson
O-ring Seat Piston
O-ring Seal Overload Valve
Overlode Valve Screw
Steel Ball Overload Valve
Steel Ball Release Valve
O-ring Seal Release Valve
Release Valve Screw
Pump Handle
Carry Handle
3
16
6
16
38
37
Discover other car jacks on our website.