Kargo Master 40040 Manual

Assembly Guide
40040
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20210618R2 DATE: ______________

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Instructions –40040
* PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT. *
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
7/16 Wrench and Socket
#2 Phillips driver
Table of Contents
Parts .....................................................................................................................................2
Hardware .............................................................................................................................2
Step 1 –Determine Location of Door Kit ..............................................................................3
Step 2 –Bolt Door to Shelf Below ........................................................................................3
Step 3 –Determine Locking Door Stop Orientation ..............................................................4
Step 4 –Attach Locking Door Stop to Shelf Above ................................................................4
Before You Begin
Be sure to have 52” shelf assembled.

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Instructions –40040
Parts
Hardware

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Instructions –40040
Step 1 –Determine Location Of Door Kit
Decide where you want the door kit to be
installed. Be sure there is the correct
spacing between shelves. The bottom shelf
of the desired opening must have the shelf
lip facing downward.
Bottom position can only be used with the
purchase of optional shelf lip (48230).
Standard shelf placing and orientation
shown.
Step 2 –Bolt Door to Shelf Below
Bolt door kit to flat space on shelf using a #10 x 5/8” machine screw, a #10 flat washer and a
#10 flanged lock nut.
Repeat 3 more times along shelf and door kit assembly.
Be sure when the door kit is folded up, it sits flush with the outside of the shelf.
Snug tighten but allow movement.

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Instructions –40040
Step 3 –Determine Locking Door Stop Orientation
Locate the shelf that is directly above the shelf used in the previous step.
Determine if it is an upward or downward facing shelf lip. This will determine orientation of
door stop.
Facing Upwards
Facing Downwards
Step 4 –Attach Locking Door
Stop to Shelf Above
Bolt shelf lip using using a
#10 x 5/8” machine screw, two
#10 flat washers and a #10 flanged
lock nut.

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Instructions –40040
Repeat 5 more times
along shelf and locking
door stop.
Insert rubber bumpers where they will encounter the door.
TIGHTEN ALL PREVIOUS BOLTS.
YOUR INSTALLATION IS NOW
COMPLETE.