Kargo Master 406GM Manual

Instruction Guide
406GM
(partition shown for reference)
Kargo Master
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20190904R2
DATE: ______________

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
3/8” Wrench and Socket
7/16” Wrench and Socket
10mm Wrench and Socket
Table of Contents
Parts List ..........................................................................................................................................3
Hardware List ..................................................................................................................................4
Step 1 Attach Side Wings ................................................................................................................5
Step 2 Install Upper Mount to Partition ..................................................................................... 6-7
Step 3 Install Floor Mounts .............................................................................................................8
Step 4 Install Upper Corner Mounts ......................................................................................... 9-10
Step 5 Attach Upper Mount to Partition .......................................................................................11
Step 6 Attach Partition to Floor Mounts .......................................................................................12
Before You Begin
•Read all instructions.
•Be sure to have a partition assembled and ready to be installed.

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3
Parts

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4
Hardware

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5
Step 1 –Attach Side Wings
•Bolt both wings to the outer edges of
partition in the orientation shown using
1/4" x 5/8” flanged hex head bolts and
1/4” flanged nyloc nuts.
Note: The panel that has no holes, is the driver side of
the partition.
•Position each wing so that maximum seat
space is achieved when attaching to
partition.
•Repeat for a total of 8x.
•Snug tighten, but allow movement.
Driver Side
Passenger Side

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6
Step 2 –Install Upper Mount to Partition
•Place the upper mount against the partition assembly with the wing panels.
•Bolt the upper mount to the partition in the orientation shown using 1/4" x 1/2" carriage
bolt and 1/4" nyloc nut. The head of the carriage bolt goes on the cab side.
Note: If using the pass through door, leave the hardware out of the two door locations.

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7
•Snug tighten, but allow movement.
Views shown below are from the cab side of the van.

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8
Step 3 –Install Floor Mounts
•Behind both seats, locate the D-Rings in the floor.
•Remove both D-Rings.
•Align the floor mounts with the previously
removed D-Rings. Have the floor mounts oriented
to the rear of the van.
•Install the floor mounts using the previously
removed D-Rings as shown.
•Snug tighten, but allow movement.

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 9
Step 4 –Install Upper Corner Mounts
•Along the roof of the van, locate the mount
locations behind both seats. These are
above the slider door.
•Evaluate the mounting locations and determine if a threaded emboss is present.
Note: In some vans, a M6 threaded emboss will be attached (see picture above). The others will have two through
holes.
•Be sure to use the correct upper corner mount. When the mount is attached properly, the
flange should be towards the front of the vehicle and parallel to the floor. The slots in the
upper corner mount will attach to the partition assembly.
•Through the rear most hole of the upper corner mount, attach in place using a M6 x 20mm
hex head bolt, two M6 flat washers and a M6 nyloc nut in the orientation shown.
•Repeat on both sides.

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 10
•If there is no threaded emboss on the forward most hole location, install using a M6 x
20mm hex head bolt, two M6 flat washers and a M6 nyloc nut in the orientation shown.
•If a threaded emboss is present, attach through the front most hole location using a M6 x
20mm hex head bolt, M6 lock washer and M6 flat washer as shown.
•Repeat on opposite side of the van.
•Snug tighten, but allow movement.
M6 Emboss
M6 Emboss

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 11
Step 5 –Attach Upper Mount to Partition
•Place the partition assembly into the van. Have the perforated panels of the partition on
the passenger side. The bend in the wing panels will be directed towards the B pillar.
•Bolt the upper mount to both upper corner mounts using two 1/4” x 5/8” flanged hex head
bolts and two 1/4" nyloc nuts in orientation shown. Be sure the bolts are facing upwards.
Note: Shown without some installed hardware and parts for simplicity.
•Snug tighten, but allow movement.
Passenger Side

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 12
Step 6 –Attach Partition to Floor Mounts
•Locate the four mounting
locations at the bottom of the
partition.
•Align the four mounting holes
with the previously installed floor
mounts.
•Attach the partition assembly to the previously installed floor mounts using 1/4" x 1/2” hex
head bolts, 1/4" lock washers and 1/4” flat washers.
•Repeat for a total of 4x.

Instructions –406GM
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 13
Align and square partition.
Go back and TIGHTEN all bolts including the bolts in the
partition.
Installation is now complete.