KBL 4800a User manual

TANNING DEVICETANNING DEVICE
ASSEMBLY INSTRUCTIONS & MENU SETTINGS

Copyright and Trademark
© Copyright 2018 KBL GmbH
This documentation only covers products manufactured by KBL GmbH. It must not be duplicated, photocopied,
translated or stored without prior special consent by KBL GmbH. Duplication on electronic media or in a machine
readable form, either in whole or in part, is also prohibited.
is a registered trademark of KBL GmbH.
DISCLAIMER
All information given in this document correspond to the status quo at the date of publication but may be subject
to changes. Therefore, we do not accept any liability for, nor do we guarantee the accuracy and/or completeness
of the information.
EXPORT
Technical equipment and versions of the devices are in accordance with the legal prescriptions of the respective
country of destination. Export to the European Union of the KBL products, listed in this guide, or operation of
the systems in these countries, are not permitted. KBL does not accept any manufacturers liability in case this
direction is not adhered to. It is expressly pointed out that any violation of the export/operation prohibition will
involve substantial risks of liability for the exporter and/or operator.
MANUFACTURER
KBL GmbH
Ringstraße 24-26 · 56307 Dernbach · Germany
DISTRIBUTED BY (CONTACT)
Specified in operating instructions
ORIGINAL ASSEMBLY INSTRUCTIONS
Version: MA_4800-5600mod2010_US_G
Date: October 2018
Item no: 0100036561
Tanning Device name [tech.]: 3809 / 4209

Assembly Instructions |KBL 4800α/ 5600α
4
Contents
1. General information .......................................... 5
1.1 About these instructions ............................... 5
1.2 Safety signs................................................... 5
1.3 Signal words.................................................. 5
1.4 Transport ....................................................... 6
2. Safety notes ....................................................... 7
2.1 General safety notes ..................................... 7
3. Installation site & Dimensions.......................... 8
3.1 Dimensions.................................................... 8
3.2 Distances....................................................... 8
4. Assembly............................................................ 9
4.1 Tools and aids ............................................... 9
4.2 Work steps .................................................... 9
5. Connecting the tanning device ...................... 13
5.1 Class I ME equipment ................................. 13
5.2 Connecting the mains voltage..................... 13
5.3 Connecting an external audio source ......... 14
5.4 Level adjustment studio music signal ......... 14
5.5 Operation using different audio sources ..... 14
5.6 Bluetooth connection.................................. 15
5.7 Connecting the channel selection............... 16
5.8 Connecting the external timer..................... 17
5.9 aquaCool and Aroma connections.............. 17
5.10 Initial operation.......................................... 18
6. Service mode ................................................... 19
6.1 Layout of the interior control panel
numbers ...................................................... 19
6.2 Invoking the service menu .......................... 19
6.3 Service menu basics ................................... 20
6.4 Service menu - Overview ............................ 22
6.5 Service codes.............................................. 23
6.6 Service menu - options ............................... 23

Assembly Instructions |6700-6800α/ 7900α5
1. General information
1.1 About these instructions
This manual is intended for use by
• studio operator,
• qualified, trained and authorized service techni-
cians.
Any person handling, mounting or servicing this tan-
ning device must have read and understood these
instruction.
Keep this manual ready to hand at all times.
1.2 Safety signs
This symbol indicates that general haz-
ards exist for the human health.
This symbol indicates that due to elec-
trical tensions hazards exist to the
human health.
This symbol indicates that due to fall-
ing loads hazards exist to the human
health.
This symbol indicates the danger of
pinching.
When assembling heavy components,
you can pinch your fingers or hands.
This symbol indicates the danger of
burns from hot lamps and housing
parts. If the tanning device was oper-
ated before being opened, lamps and
housing parts may be hot.
This symbol indicates that damages
may occur at the tanning device, at the
material or at the environment.
Danger due to leakages.
The tanning device can be damaged by
leaking connections.
• Slide the plastic tube up to the stop into the
quick connector socket.
1.2.1 IMPORTANT INFORMATION
This symbol does not identify safety
notices, but states information for a bet-
ter understanding.
1.3 Signal words
DANGER
• Death or serious injury is imminent.
WARNING
• Death or serious injury is possible.
CAUTION
• Moderate or minor injury is possible.

Assembly Instructions |6700-6800α/ 7900α
6
1.4 Transport
WARNING
Overturning load
Danger of being crushed by heavy parts
of the equipment.
• Keep the safety distance to the trans-
port machine.
• Do not walk under the load.
• Wear safety shoes.
1.4.1 TRANSPORT BY FORKLIFT TRUCK
During transport the tanning device may
be damaged when using forklift forks that
are too short.
• Use only sufficiently long forks.
The tanning device is mounted on a pallet.
• Insert the forks carefully into the openings of the
pallet.
• Lift the load by a few centimeters.
• Transport the load carefully to the place of
installation.
1.4.2 OTHER MODES OF TRANSPORT
If a forklift truck cannot be used for transport, the
tanning device must be partially disassembled and
the parts must be transported individually to the
place of installation, e.g. using a dolly. Depending
on the weight of the components, lifting them might
require several people.

Assembly Instructions |6700-6800α/ 7900α7
2. Safety notes
2.1 General safety notes
• Follow all instructions given in this manual and all
other documents enclosed with the tanning device.
In addition, observe all relevant statutory provi-
sions and regulations, also those applicable in the
country of operation.
• The tanning device must only be installed and
assembled by qualified, trained and authorized
service technicians.
• Arbitrary modifications or conversions of the tan-
ning device are not permissible.
• Observe all danger signs and safety notices
attached to the tanning device.
• Safety signs must not be removed, and safety
equipment must not be disabled or removed.
• The tanning device must only be operated when in
perfect working condition.
• Never operate the tanning device with the outer
covering removed or with the acrylic panes
removed.
• This tanning device must be operated with an
external timer that is listed in compliance with UL
917.
• The canopy is not designed to carry
additional loads. In particular, during
installation the canopy must not be
charged with additional loads.
• Before carrying out any work, the tanning device
must be disconnected from the mains voltage.
DANGER
Live parts
Danger of life or fatal injury due to electric
shock when touching live parts.
• Switch neutral
• Secure against reconnection
• Check for neutrality
• Ground and short-circuit
• Cover or shield any adjacent live parts or
components
CAUTION
Hot device parts
Danger of burns from hot lamps and
housing parts. If the tanning device was
operated before being opened, lamps
and housing parts may be hot.
• Wait until the tanning device has
cooled down.
CAUTION
Danger of pinching
When assembling heavy components,
you can pinch your fingers or hands.
• Wear assembly gloves.
• Be careful when handling heavy com-
ponents.

Assembly Instructions |6700-6800α/ 7900α
8
In dry rooms (booths) with sufficient airing.
• Even floor with sufficient load capacity
• Relative humidity: ≤70 %
• Room temperature ≤30 0C (86 0F)
• Minimal room height (4800α) 74,02 and
(5600α) 85,04 inches
• Only on a non-combustible basement
• Connection height of the exhaust air shaft, with
and without hot air recirculation (4800α) 61,54 and
(5600α) 70,87 inches.
3.1 Dimensions
3.2 Distances
3. Installation site & Dimensions
4800α
4"
0"
4"
53,94“
74,02"
≈61,54"
91,74“
86,62“
56,70"
67,33"
5600α
58,27“
85,04"
70,87"
91,74“
86,62“
~56,70"
~70,87"

Assembly Instructions |KBL 4800α/ 5600α9
4. Assembly
4.1 Tools and aids
①Standard phillips screwdriver (PH2)
②Screwdriver 5 mm
③Socked wrench, hexagon socket 6 mm
④Cordless screwdriver & bit set
1. Open the bed part and disconnect all cable connec-
tions between the beth and the canopy as well as all
cable connections between beth and front part.
2. Remove the 6 knurled-head screws as it shown in the
illustration. 2 screws on each side and 2 in the middle.
4.2 Work steps
• Be careful! Do not damage the acrylic and
plastic parts. Handle these parts with the
necessary precaution.
• Do not use safety bolts for transportation
lock.
The canopy is not designed to carry additional
loads. In particular, during installation the canopy
must not be charged with additional loads.
6

Assembly Instructions |KBL 4800α/ 5600α
10
3. Remove the front part forward. Do this with the help
of a second person.
• Be careful! Do not damage the cable
connections.
• Place the front part at a save place.
Inside downwards!
5. Removing the bed part. Do this with the help
of a second person.
6. Lower the canopy pane.
7. Turn the two canopy security screws M8 x 40
counter-clockwise 3-4 turns.
Remove the two lateral seals al the left and right hand
side. Remove the lower half of the chrome crescent at
the foot area.
Position of the secu-
rity screw beneath the
facing.
4. Removing the bed part.
Remove the bed pane and open the bed.
Dismantle the two damper (LHS & RHS). Close the
bed and unscrew the 4 phillips screws M6 x 20
at the two bed hinge-joints.
RHS
RHS
6

Assembly Instructions |KBL 4800α/ 5600α11
8. Close the canopy pane and tilt the canopy down.
9. Safety bolts afxed on both sides!
The safty bolts must be inserted from the outside.
WARNING
Component is under spring tension!
Risk of injury. The sword-brakets are
strongly preloaded.
• Never remove the safety bolts if the
canopy is not attached.
• Never lift the canopy without securing
the sword brakets with the safety bolts
safty bolts (kingpins)

Assembly Instructions |KBL 4800α/ 5600α
12
The assembly is done in reverse order of disassembly.
• To lift the canopy it requires at least 3
people.
• Be careful! Do not damage cable con-
nections and plastic parts.
11. The canopy can be lifted off with at least 3 persons and
it can be transported to the installation site.
12. Base unit and attachement can now be transported to
the installation site.
Attention!
• Make sure that the two canopy security
screws are tightened (item 7)!
10. Unfasten the 8 intake air boots at the canopy.
①Unscrew the two phillips screws.
② Press lightly on the two upper plastic aps
③and tilt the air boot simultaneously backwards.
④Drag it to the top, out of the interlock system.
-> Pull the cables out of the bed part <-
①②③②④

Assembly Instructions |KBL 4800α/ 5600α13
5.1 Class I ME equipment
WARNING
Risk of electric shock
To avoid the risk of electric shock, this
equipment must only be connected to a
supply mains with protective earth.
5.2 Connecting the mains
voltage
DANGER
Live parts
Danger of life or fatal injury due to electric
shock when touching live parts.
• Switch neutral
• Secure against reconnection
• Check for neutrality
• Ground and short-circuit
• Cover or shield any adjacent live parts or
components
Both the power supply and the related connection
work must comply with national standards and local
regulations. The connection work and replacement
of the power supply cord must only be performed
by qualified, trained and authorized service techni-
cians. The connection to the 3 x 220 V mains must
be protected by maximum over current protection.
For Canada a Class-A ground fault circuit interrupter
(GFCI) has to be used. Further information can be
found in chapter “Technical data”.
CONNECTION REQUIREMENTS
The electrical installation must be equipped with a
freely accessible all-pole disconnecting device in
accordance with the overvoltage category III (Master
switch with clearly marked on/off settings e.g. “O”
and “I” or additional indicator light), fitted externally
on the site side. This means that for full separation
each pole must have a contact gap according to the
conditions of the overvoltage category III. The device
shall be capable of being locked in the off-position
and shall comply with IEC 60447. A supply main
switch must not be incorporated in the power sup-
ply cord. A Class-A ground fault circuit interrupter
(GFCI) has to be used for Canada. Should the opera-
tion of the tanning device cause any interference in
the power supply network, e.g. with ripple-control
systems (TRA), consult your power supply company
to have corresponding blocking elements (audio fre-
quency suppressors) installed.
WIRING FOR 3-PHASE OPERATION
3-Phase Operation
(3 x 220V / 60Hz)
GND L1 L2 L3 ⓐ5. Connecting the tanning device

Assembly Instructions |KBL 4800α/ 5600α
14
5.3 Connecting an external
audio source
When connecting an external audio source (studio
music), pay attention to the correct polarity.
R-
green
Wiring on the audio equipment’s side
yellow white brown
R+ L- L+
5.4 Level adjustment studio
music signal
The voice / audio system components are built in
the middle of the bed part (vacuum housing) of the
tanning device. The potentiometer which serves of
the external audio signal is located on the left side
of the housing. To avoid overdrive, select the level
adjustment accordingly. The level setting depends
on the strength of the external signal and should
be carried out by qualified, trained and authorized
service technicians. Adjustment of the sound level
can only be conducted in the service menu.
5.5 Operation using different
audio sources
The audio source can be changed via the interior
control panel.
The tanning device can be operated using the
following audio sources:
INTERNAL MP3 PLAYER
When using the internal MP3 player, you can either
play the music tracks that are originally supplied on
the SD card, or you can record your own tracks to
the SD card.
EXTERNAL AUDIO SOURCES
LINE-IN
As an external audio source, you can connect
devices ranging from the standard-line level to low
loudspeaker levels.
These sources comprise:
• Studio music
• External players such as MP3 players, mobile
phones (cell phones), I-pods, etc.
EXTERNAL 100 V AUDIO SIGNAL (OPTIONAL
FEATURE)
If you decide for a connection to a 100 V audio
system, you will need a transformer (KBL no.: 9100
0170 00) for the transmission of the audio signal.
This connection must be made by qualified, trained
and authorized service technicians.

Assembly Instructions |KBL 4800α/ 5600α15
EXTERNAL PLAYERS & HEAD-/EARPHONES
A line connection has been integrated into the audio
module so that the tanning device user can connect
his or her own player such as an MP3 player, an iPod,
etc. Take hold of the jack plug and pull the cable out
of the opening.
Then connect the jack plug to the earphone jack
of your player. Then select ”MP3 ext.” as the audio
source from the interior control panel of the tanning
device before you start playing your own tracks from
the player.
Thetrackscan onlybeselectedviatheuser’s ownplay-
er. The volume can be controlled via the interior control
panel of the tanning device and also via the corre-
sponding operating elements provided by the user’s
player.
Either a headphone or an earphone with a 6.3 mm
jack plug can be used. The corresponding connec-
tor socket is located next to the line connector. The
audio signal is switched over automatically.
MP3
ATTENTION
• Danger of damage to the player due to
overheating.
• Do not place your player within areas that are
directly exposed to UV radiation.
5.6 Bluetooth connection
To connect an external player (smartphone etc.) wire-
lessly to the tanning device an optional Bluetooth
interface is available.
CONNECT EXTERNAL PLAYER
A Bluetooth connection can be established in stand-
by and during tanning mode.
Make sure that you are within the reception
area (about 2 meters).
Make sure that your player is configured to
search for other bluetooth devices. Should
this not be the case, enable bluetooth manu-
ally. To do so, please read the instructions for
your player.
• Depending on your settings the search will be
performed automatically or manually. All available
Bluetooth devices within reach will be listed after
a short time.
• Among the available tanning devices choose “KBL
Sound”. In the service menu, a trailing number (01,
02, 03, ...) can be added to tanning device name.
• If necessary confirm the shown code and connect
again. Not every smart phone asks for a code.
KBL Sound 01
KBL Sound 01
• A two-time beep indicates that your player is con-
nected to the tanning device.

Assembly Instructions |KBL 4800α/ 5600α
16
KBL Sound 01
KBL Sound 01
• Set your player to a medium volume level and
start the music.
• Adjust the volume level on your player.
• During the tanning session, the volume control has
to be done at the tanning device.
DISCONNECT EXTERNAL PLAYER
An existing connection is disconnected automati-
cally after tanning.
The connection is automatically disconnected if the
tanning session is not started within 6 minutes.
COMPATIBILITY OF BLUETOOTH DEVICES
KBL GmbH attaches great importance to hardware
compatibility. Due to the large number of manufac-
turers, KBL can not guarantee a 100 % compatibility.
In rare cases, it may happen that a bluetooth con-
nection can not be established.
CORRECTIVE ACTION
Each bluetooth device offers a list of paired devices.
Delete the older entries in this list which have a pro-
file that overlaps with the ones for which you want to
pair your player.
Start the bluetooth device detection again.
5.7 Connecting the channel
selection
The following diagrams show the wiring of the chan-
nel selection on the audio equipment’s side, for pulse
coding as well as for BCD coding.
CHANNEL BCD 0 BCD 1
1 0 0
2 1 0
3 0 1
4 1 1

Assembly Instructions |KBL 4800α/ 5600α17
5.8 Connecting the external
timer
Pass both, the connector cable of the T-Max timer
and the leads of the tanning device, from the main
port through the cable entry in the rear wall to the
T-Max Box.
T-MAX CABLE ENTRY AT THE MAIN PLUG
(EXTERNAL CONNECTOR CABLE)
POSITION T-MAX BOX Cable entry for
external connector
cable
T-MAX BOX
• Remove the cover from the T-Max Box.
• Insert the T-Max board to the socket pins of the
box.
• Attach the connectors to the T-Max board and
housing (ground).
• Attach the cover of the T-Max Box.
• Fasten the timer above the T-Max box, using the
two screws.
TIMER
• Connect the external cable and the timer to the
T-Max box.
• The exposure times stated in the expo-
sure schedule must be entered at the
External Timer.
• Information on how to enter the expo-
sure time can be found in the operating
instructions of your External Timer.
5.9 aquaCool and Aroma
connections
Danger due to leakages.
The device can be damaged by leaking
connections.
• Slide the plastic tube up to the stop into the
quick connector socket.

Assembly Instructions |KBL 4800α/ 5600α
18
AQUACOOL
The aquaCool box is equipped with a liquid-
level sensor ①as well as with a connection to
the aquaCool canister ②. Furthermore, the box
houses the compressor ensuring the compressed-
air supply ③, and the Aroma box ④with its related
connections. ①②④③1Connector (liquid-level monitoring)
2Connection to aquaCool canister
3Compressor with compressed-
air connection
4Aroma box
AROMA
The Aroma box is attached within the aquaCool box
and equipped with three hose connections, one for
the compressed-air supply ⑤ and two leading to the
Aroma nozzles ⑥.⑥⑥⑤5Aroma box (inlet)
6Aroma box (outlets)
5.10 Initial operation
• Insert batteries in colorMotion remote control unit.
• Turn on the supply voltage.
• Start the aquaCool initialisation before tanning for
the first time. Service menu “Aqua / aquaCool Start
Initialisation“. Test all functions in a trial run.

Assembly Instructions |KBL 4800α/ 5600α19
When the tanning device is in service mode, you can
make the presettings for operation in tanning mode,
and you can have values concerning the operation of
the tanning device displayed.
6.1 Layout of the interior
control panel numbers
The buttons of the interior control panel are allocated
double functions. In addition to the standard
operating elements, they stand for numbers that,
in standby mode, provide access to standby and
service functions. Simply enter the corresponding
sequence of numbers on the interior control panel.
123 4 5
0
98
7
6
6.2 Invoking the service menu
CALL SERVICE MENU - START WINDOW
1 6 1
SERVICE MENU - START WINDOW
SERVICEMENU
Enter Servicemenu CODE
> CODE:
In standby mode, the service level is accessed by
entering the factory CODE 1 „00000“, the supplied
CODE 2 or individually defined CODES.
• No incoming signal from the coin-box system.
NOTE
Do not let too much time pass between the individual
keystrokes when entering a sequence of numbers!
6. Service mode

Assembly Instructions |KBL 4800α/ 5600α
20
6.3 Service menu basics
SERVICE MENU - STANDARD OPERATING
ELEMENTS
After having entered the service CODE, the service
menu is at your disposal. Navigation is made via the
following buttons (see also chapter: Layout of the
interior control panel numbers):
• Use buttons 4 (UP) and 9 (DOWN) to browse
through the individual menu items and functions.
• Press the START/ENTER button to go to the
corresponding submenu.
• Button 2 and 7 are used to switch functions on
and off and to modify values.
• Press 3 (STORE) to save all modifications made in
all menu items.
• Press 8 (EXIT) to go back to the previous menu
level or to exit the service menu.
R
E
S
E
T
+/ON STORE UP
②③④EXIT
ENTER
⑧DOWN
⑨-/OFF
⑦RESET
SERVICE MENU - BASIC OPERATION
The service menu is divided into the main menu and
subordinate groups of functions.
If you choose a menu item, e.g. “AUDIO”, you will get
access to all functions related to this item.
Select the desired
function group from
the main menu by
pressing the 4 (UP) or
the 9 (DOWN) button.
The currently selected
group is highlighted.
• Press the START/ENTER button to access the
desired group menu.
• The currently active function (circle) is displayed
in the centre line on the left-hand side. You can
invoke further functions of this group by pressing
4 (UP) or 9 (DOWN).
Group
number
Function group
Settings 9
4
Function
4
9
MAIN MENÜ