Kichler Lighting Sterling Manor User manual

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  2*
Kichler®Lighting
7711 East Pleasant Valley Road
P.O. Box 318010
Cleveland, Ohio 44131-8010
Customer Service
866.558.5706
8:30 AM to 5:00 PM EST,
Monday - Friday
Instruction Manual
Sterling Manor™
A Kichler
®
Select
™
deiling fan

1. To reduce the risk of electric shock, insure
electricity has been turned off at the circuit
breaker or fuse box before beginning.
2. All wiring must be in accordance with the
National Electrical Code and local electrical
codes. Electrical installation should be
performed by a qualified licensed
electrician.
3. WARNING: Suitable for use with
solid-state speed controls.
4. WARNING: To reduce the risk of personal
injury, use only the two steel screws (and
lock washers) provided with the outlet box
for mounting to the outlet box. Most outlet
boxes commonly used for the support of
lighting fixtures are not acceptable for fan
support and may need to be replaced,
consult a qualified electrician if in doubt.
5. The outlet box and support structure must
be securely mounted and capable of
reliably supporting a minimum of 50
pounds. Use only CUL Listed outlet boxes
marked "FOR FAN SUPPORT".
6. The fan must be mounted with a minimum
of 7 feet clearance from the trailing edge of
the blades to the floor.
7. Do not operate reversing switch while fan
blades are in motion. Fan must be turned
off and blades stopped before reversing
blade direction.
8. Avoid placing objects in the path of the
blades.
9. To avoid personal injury or damage to the
fan and other items, be cautious when
working around or cleaning the fan.
10. Do not use water or detergents when
cleaning the fan or fan blades. A dry dust
cloth or lightly dampened cloth will be
suitable for most cleaning.
11. After marking electrical connections,
spliced conductors should be turned
upward and pushed carefully up into outlet
box. The wires should be spread apart with
the grounded conductor and the
equipment-grounding conductor on one
side of the outlet box.
12. Electrical diagrams are reference only.
Light kits that are not packed with the fan
must be CUL Listed and marked suitable
for use with the model fan you are
installing. Switches must be CUL General
Use Switches. Refer to the Instructions
packaged with the light kits and switches
for proper assembly.
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK
OR PERSONAL INJURY, MOUNT FAN TO OUTLET
BOX MARKED "ACCEPTABLE FOR FAN
SUPPORT".
WARNING
TO REDUCE THE RISK OF PERSONAL INJURY,
DO NOT BEND THE BLADE BRACKETS (ALSO
REFERRED TO AS FLANGES) DURING ASSEMBLY
OR AFTER INSTALLATION. DO NOT INSERT
OBJECTS IN THE PATH OF THE BLADES.
1
1. SAFETY RULES

2
3. PACKAGE CONTENTS
Unpack your fan and check the contents. You
should have the following items:
a. Fan blades (5)
b. Ceiling mountung bracket
c. Canopy
d. Ball/downrod assembly
e. Fan motor assembly
f. Set of 5 blade brackets and Pre-Installed
mounting screws
g. Switch housing
h. Part bag contents
1) Mounting hardware:
wood screws (2), flat washers (2),
star washers (2), wire nuts (3),
screws (2)
2) Rubber gasket
3) Blade attachment hardware:
screws (17), fiber washers (17)
4) Blade brackets hardware:
screws (2)
5) Safety cable hardware:
wood screw, lock washer, flat washer
6) Pull chain and fob
7) Balance Kit
Philips screw driver
Blade screw driver
11 mm wrench
Step ladder
Wire cutters
2. TOOLS AND MATERIALS REQUIRED
a
b
c
d
e
f
g
h
Sterling Manor
TM

3
4. MOUNTING OPTIONS
If there isn't an existing UL (cUL for Canadian
Installation) listed mounting box, then read the
following instructions. Disconnect the power by
removing fuses or turning off circuit breakers.
Secure the outlet box directly to the building
structure. Use appropriate fasteners and
building materials. The outlet box and its
support must be able to fully support the
moving weight of the fan (at least 50 lbs). Do
not use plastic outlet boxes.
Figures 1, 2 and 3 are examples of different
ways to mount the outlet box.
NOTE: If you are installing the ceiling fan on a
sloped (vaulted) ceiling, you may need a
longer downrod to maintain proper clearance
between the tip of the blade and the ceiling. A
minimum clearance of 12" is suggested for
optimal operation.
NOTE: Depending on the location you have
selected for installation, you may need to
purchase and install a "Joist Hanger" for the
support of the outlet box. Make sure the joist
hanger you purchase has been designed for
use with ceiling fans. (Fig. 4)
Outlet box
Provide strong
support
Recessed
outlet box Ceiling
mounting
plate
Outlet box
Fig. 1
Fig. 3
Fig. 4
Outlet box
Fig. 2
ANGLED CEILING
MAXIMUM 20°ANGLE

4
Sterling Manor
TM
5. HANGING THE FAN
Fig. 5
Fig. 6
Fig. 7
Mounting screws
(supplied with
electrical box)
Hook
Ceiling
mounting
bracket
CUL Listed
electrial
box
120V Wires
Washers
Downrod
Cross pin
Hanger
ball Set screw
Cross pin
Hanger
ball Set screw
Supply wires
Downrod
Hitch pin
Retaining clip Set screws
Set screws
Ceiling canopy
NOTE: This ceiling fan is supplied with two
types of hanging assemblies; a downrod and
canopy mounting system and a "close to
ceiling" Canopy ONLY system. The "close-to-
ceiling" installation is recommended in rooms
with less than 8-foot ceilings or in areas where
additional space is desired from the floor to the
fan blades. Once you have selected which
mounting system you will use, proceed with
the following instructions. Where necessary,
each section of the instructions will note the
different procedures to follow for the two types
of mounting.
REMEMBER to turn off the power before you
begin.
To properly install your ceiling fan, follow the
steps below.
Step 1. Pass the 120 volt supply wires from
the ceiling outlet box through the center of the
ceiling mounting bracket. (Fig. 5)
Step 2. Attach the ceiling mounting bracket to
the outlet box using the screws and washers
included with the outlet box. (Fig. 5)
Step 1. Remove the hanger ball from the
downrod assembly by loosening the set screw,
removing the cross pin and sliding the ball off
the rod. (Fig. 6)
Step 2. Loosen the two set screws and
remove the hitch pin and retaining clip from
the coupling on top of the motor assembly.
(Fig. 7)
Step 3. Carefully feed the electrical lead wires
from the fan up through the downrod. Thread
the downrod into the coupling until the Hitch
pin holes are aligned.
Next, replace the hitch pin and retaining clip.
Tighten both set screws. (Fig. 7)
STANDARD CEILING INSTALLATION

5
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Registration slot
Canopy
Collar
Rubber gasket
Canopy cover
Canopy
Screw and
Lockwasher
(3 of 6 places)
Hook
Step 4. Slip the coupling cover and canopy
onto the downrod as Figure 7.
Thread the hanger ball onto the downrod,
insert the cross pin previously removed from
the ball/downrod assembly through the
downrod and tighten. Now tighten the set
screw previously loosened. (Fig. 6)
Step 5. Lift the motor assembly into position
and place the hanger ball into the ceiling
mounting bracket. (Fig. 8)
Rotate the entire assembly until the "Check
Tab" has dropped into the "Registration Slot"
and seats firmly. (Fig. 8)
The entire motor assembly should not rotate
(left or right) when seated properly.
WARNING: Failure to reattach the cross pin
and seat the "Check Tab" can cause the fan to
fall from the ceiling during operation. Take
special care to make sure this pin is
reattached.
Step 1. Remove the decorative canopy cover
from the canopy. (Fig. 9)
Step 2. Remove three of the six screws and
lock washers (every other one) from the
coupler on top of the motor assembly. Place
the ceiling fan canopy and the rubber gasket
over the coupler and align the mounting holes
with the holes in the coupler. Attach the
canopy with the rubber gasket and the three
screws and lock washers previously removed.
(Fig. 10)
WARNING: Failure to completely tighten the
three mounting screws in step 10 could result
in the fan possibly falling from the ceiling.
Step 3. Hang the fan on the ceiling mounting
bracket by inserting the hook on the inside
edge of the ceiling mounting bracket through
one of the screw holes in the ceiling canopy
(Fig. 11). This will allow you to have both
hands free to make the wiring connections.
CLOSE-TO-CEILING INSTALLATION

6
Fig. 12
Sterling Manor
TM
Hanger bracket Attach
safety cable
to ceiling joist
with screw and
washer
Fig. 13
7. ELECTRIC CONNECTIONS
BLK
BLUE
BLK
WH
WH
GRN
Wiring
box
Ground to
mounting
bracket
or downrod
Power lines 120v
Green ground
A safety support cable is provided to help
prevent the ceiling fan from falling, please
install it as follows.
Step 1. Attach the provided wood screw and
washers to the ceiling joist next to the
mounting bracket but do not tighten. (Fig. 12)
Step 2. Adjust the length of the safety cable to
reach the screw and washers by pulling the
extra cable through the cable clamp until the
overall length is correct, put the end of the
cable back through the cable clamp, forming a
loop at the end of the cable. Tighten the cable
clamp securely. Now, put the loop in the end of
the safety cable over the wood screw and
under the washer. Tighten the wood screw
securely.
NOTE: Although the safety support cable is
required for Canadian installations only. It's a
good idea to make the attachment with any
installation.
WARNING: To avoid possible electrical shock,
be sure you have turned off the power at the
main circuit panel.
Follow the steps below to connect the fan to
your household wiring. Use the wire
connecting nuts suppled with your fan. Secure
the connectors with electrical tape. Make sure
there are no loose wire strands or
connections.
Step 1. Connect the fan supply (black) wire
and light supply (blue) wire to the black
household supply wire as shown in Figure 13.
Step 2. Connect the neutral fan (white) wire to
the neutral household (white) wire.
Step 3. Connect the fan ground wire (green) to
the household ground wire.
Step 4. After connecting the wires, spread
them apart so that the green and white wires
are on one side of the outlet box and the black
and blue wires are on the other side.
Step 5. Turn the connecting nuts upward and
push the wiring into the outlet box.
6. INSTALLATION OF SAFETY SUPPORT
(required for Canadian installation ONLY)

Fig. 15
Fig. 14
Outlet box
Ceiling mounting
bracket
Canopy
Screws
Screws
Screws
Screws
Outlet box
Ceiling mounting
bracket Hook
Canopy
CLOSE-TO-CEILING INSTALLATION
CLOSE-TO-CEILING INSTALLATION
Step 1. Tuck all the wire connections neatly
above the receiver and into the ceiling outlet
box.
Step 2. Remove the fan from the hook on the
ceiling mounting bracket. Attach the fan
assembly to the ceiling mounting bracket
using 4 screws at the top edge of the
mounting bracket.
Align the keyhole slots on the canopy with the
mounting screw heads on the sides of the
mounting bracket. Lift up and turn the fan
assembly until the heads of the mounting
screws are in the narrow end of the keyhole
slots.
Step 3. Make sure all four mounting screws
are tight. (Fig. 15)
8. FINISHING THE INSTALLATION
STANTARD CEILING INSTALLATION
STANTARD CEILING INSTALLATION
Step 1. Tuck all the connections neatly into the
ceiling outlet box.
Step 2. Slide the canopy up to ceiling and
attach the canopy to the ceiling mounting
bracket using 4 screws at the top edge of the
mounting bracket. Insert each screw through
the canopy mounting hole and into the
mounting bracket. Tighten all screws securely.
(Fig. 14)
7

8
Sterling Manor
TM
9. ATTACHING THE FAN BLADES
Fig. 16
Fig. 17
CAUTION: Remove the five rubber shipping
blocks attached to the face of the motor.
These blocks keep the motor from shifting
during shipping and MUST be removed during
installation.
Step 1. Attach the blade to the blade bracket
using the screws and fiber washers as shown
in Figure 16. Start screw into bracket. Repeat
for the two remaining screws.
Step 2. Make sure the blade is straight and
tighten each screw.
Step 3. Fasten blade assembly to motor using
"Pre-Installed" mounting screws in the blade
bracket.
10. INSTALLING THE SWITCH HOUSING
NOTE: Before starting installation, disconnect
the power by turning off the circuit breaker or
removing the fuse at fuse box. Turning power
off using the fan switch is not sufficient to
prevent electric shock.
1. While holding the switch housing under
your ceiling fan, push the square wire
connectors together. One from the fan and on
from the switch housing.
NOTE: These connectors are color coded and
will ONLY engage when the colored strips are
matched (aligned).
2. Carefully push all the wires into the switch
housing.
Attach the switch housing to the mounting
plate with the screws provided. Make sure
each screw is tight.
Screws Blade
Blades bracket
Screws
Fiber
washers
Switch
housing
Wire connector
Screws
Mounting plate

9
Fig. 18
Fig. 19
11. OPERATING INSTRUCTIONS
Turn the power on and check the operation of
your ceiling fan.
The pull chain controls the 3 speeds of your
ceiling fan as follows:
1 pull = High, 2 pulls = Medium, 3 pulls = Low
and the 4th pull turns the motor off.
The Black Slide Switch on the side of the
switch housing controls the direction of the
blades "Forward and Reverse".
Warm weather - Forward (counter clockwise)
A downward airflow creates a cooling effect
as shown in Fig. 18. This allows you to set
your air conditioner on a warmer setting
without affecting your comfort.
Cool weather - Reverse (clockwise) An
upward airflow moves warm air off the ceiling
area as shown in Fig. 19. This allows you to
set your heating unit on a cooler setting
without affecting your comfort.

10
13. SPECIFICATIONS
These are approximate measurements. They do not include data for any lamps or fixtures attached
to the ceiling fan.
Problem
Fan will not start.
Fan sounds noisy.
Fan wobble.
Solution
1. Check circuit fuses or breakers
2. Check all electrical connections to insure proper contact. CAUTION: Make
sure the main power is OFF when checking any electrical connection.
1. Make sure all motor housing screws are snug.
2. Make sure the screws that attach the fan blade brackets to the motor are tight.
3. Make sure wire nut connections are not rubbing against each other or the
interior wall of the switch housing.
CAUTION: Make sure main power is off.
4. Allow a 24-hour "breaking-in" period. Most noise associated with a new fan
disappear during this time.
5. If using an optional light kit, make sure the screws securing the glassware are
tight. Check that the light bulb is also secure.
6. Some fan motors are sensitive to signals from solid-state variable speed
controls. If you have installed this type of control, choose and install another type
of control.
7. Make sure the upper canopy is a short distance from the ceiling. It should not
touch the ceiling.
1. Check that all blade and blade arm screws are secure.
2. Most fan wobbling problems are caused when blade levels are unequal. Check
this level by selecting a point on the ceiling above the tip of one of the blades.
Measure this distance. Rotate the fan until the next blade is positioned for
measurement. Repeat for each blade. The distance deviation should be equal
within 1/8".
3. Use the enclosed Blade Balancing Kit if the blade wobble is still noticeable.
4. If the blade wobble is still noticeable, interchanging two adjacent (side by side)
blades can redistribute the weight and possibly result in smoother operation.
WARNING: TO REDUCE THE RISK OF PERSONAL INJURY, DO NOT BEND
THE BLADE ARM WHILE INSTALLING, BALANCING THE BLADES, OR
CLEANING THE FAN. DO NOT INSERT FOREIGN OBJECTS BETWEEN
ROTATING FAN BLADES.
12. TROUBLESHOOTING
Sterling Manor
TM
1.75'
6.46
kgs 7.31 kgs
0.55
0.38
0.21
120
120
120
65
30
10
200
134
67
5275.06
3579.40
1848.51
81.15
119.31
184.85
RPM CFM CFM/W N.W. G.W. C.F.
Fan Size
52"
Speed Volts
Amps Watts
High
Medium
Low