kincrome K12060 User manual

HYDRAULIC TROLLEY JACK
1
HYDRAULIC
TROLLEY JACK
ED2 / OCT 19
K12060 - 1350kg Hydraulic Trolley Jack
Caution: Do not allow persons to operate or assemble this jack until they have read
this manual and developed a thorough understanding on how the jack works

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HYDRAULIC TROLLEY JACK
Part No.:.............................................................K12060
Working Load Limit: ........................................1350 kg
Height Lowered: ...............................................135mm
Height Raised: ..................................................330mm
Head Cap Diameter: ......................................... 45mm
Handle Length: ................................................ 740mm
Total Weight: ...................................................... 8.8kg
Specifications

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HYDRAULIC TROLLEY JACK
Head Cap Diameter: ......................................... 45mm
Handle Length: ................................................ 740mm
Total Weight: ...................................................... 8.8kg
Table of Contents
Specifications................................................................................................................................2
Know Your Product .......................................................................................................................3
Important Safety Instructions.................................................................................................. 4-6
Unpacking and Assembling Jack................................................................................................7
Trolley Jack Operation.............................................................................................................. 7-8
Trolley Jack Maintenance and Storage.......................................................................................8
Exploded Diagram ........................................................................................................................ 9
Trolley Jack Troubleshooting......................................................................................................10
Warranty.......................................................................................................................................12
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6
1
5
3
2
4
Know Your Product
1. Head Cap
2. Lifting Arm
3. Handle Base
4. Handle Lower
5. Handle Upper
6. Rear Castors
7. Front Rollers

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HYDRAULIC TROLLEY JACK
Important Safety Instructions
Save all warnings and instructions for future reference.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in serious injury and/or death.
The use of a vehicle jack has inherent dangers to avoid risk of personal injury or property damage make sure you are fully
aware of the operating instructions for this product, the recommendations in the vehicle owners manual for jacking of your
vehicle prior to lifting the vehicle. Do not exceed maximum lifting capacity of this jack. This jack is intended for automotive
use only. Be aware that large or heavy vehicles may exceed jack’s stated capacity check vehicle owners manual or contact
the vehicle manufacturer. Do not use for any other purpose except the raising and lowering of vehicles, never use to raise any
structure or building, Do not lift any human and never ride on jack.
Personal Safety
1. Stay alert. Watch what you are doing and use common sense when operating the jack. Do not use the jack while tired or
under the influence of drugs, alcohol, or medication. A moment of inattention while operating the jack increases the risk of
injury to persons.
2. Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep hair, clothing, and gloves away from
moving parts. Loose clothes, jewellery, or long hair increases the risk of injury to persons as a result of being caught in
moving parts.
3. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the
jack in unexpected situations.
4. Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions.
Preparing Work Area
Before using jack to lift vehicle, it is important to prepare work area properly. Follow this procedure each time the jack is
used to help prevent property damage and or serious injury.
1. Plan location of jack beneath vehicle, making sure jack will be contacting only a jack support area of vehicle.
2. Clear obstructions from work area. Working in tight or cluttered work areas is dangerous.
3. Clear children and others from work area before moving or lifting vehicle. Another adult should be nearby for extra
safety and assistance but must be clear of vehicle as it is moved or lifted.
4. Conduct a pre-operational check of the equipment. Thoroughly inspect jack for damage or wear before each use.
5. Briefly test operation of unvehicled jack before using to lift any vehicle. If jack is damaged or is malfunctioning
DO NOT LIFT ANY VEHICLE until the problem is corrected.
6. The Vehicle manufacturer’s owner’s manual should be consulted prior to the lifting of the vehicle. It will advise safety
precautions, jacking procedure, vehicle weight, recommended jack type, and location of jack support areas on vehicle.
NEVER EXCEED WORKING VEHICLE LIMIT OF JACK.
7. The hydraulic vehicle jack should be used for lifting and lowering only; the raised vehicle should be supported on suitably
rated vehicle support stands, and the hydraulic trolley jack support stands (not included) and the hydraulic trolley jack
removed, prior to commencement of work on the vehicle. Vehicle support stands (not included) will be needed to support
vehicle once it is in raised position. Read and understand jack stands manufacturer’s instructions and safety information before
use and before lifting the vehicle with this jack.
8. Be sure jack and vehicle are on solid, level ground such as paved or concrete driveway or garage floor. The jack should
be used on level firm ground wherever possible. Uneven or sloped surfaces create hazardous working conditions and
dangerously impede the function of the jack. Ensure the jack is free to roll during lifting and lowering.
9. No person should remain in a vehicle that is being lifted. No person should enter a vehicle which is supported by a jack
or by vehicle support stands. No person should lean into a vehicle which is supported by a jack or by vehicle support
stands.
10. No person should place any part of their body under a vehicle that it supported only by a trolley jack.
11. With vehicle in proper position, set vehicle’s parking brake or emergency brake and put gear-shift in park (manual
transmissions should be placed in 1st gear). Twist VEHICLE IGNITION OFF AND TO THE “LOCK” POSITION making sure
steering wheel locks.

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HYDRAULIC TROLLEY JACK
fig 9.
12. It is recommended that the unlifted wheels of the vehicle be chocked. Do not rely on vehicle transmission or
brakes to hold vehicle in position. Chock all wheels of vehicle not being lifted off the ground to prevent vehicle
rolling. Using wedge-shaped blocks that tyre cannot roll over, position one chock tight against the tyre in both
forward and reverse rolling paths.
13. The vehicle should be centrally located on the head cap. Off centre vehicles can be unstable.
Instruction Manual Images
fig 1.
fig 8.
fig 6.
fig 3.fig 2.
fig 4.
fig 7.
fig 5.

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HYDRAULIC TROLLEY JACK
REFER TO VEHICLE MANUFACTURER’S
MANUAL FOR INSTRUCTIONS
DEATH OR
INJURY FROM
INCORRECT USE
FREE TO ROLL
DURING LIFTING
AND LOWERING
FLAT HARD
LEVEL GROUND
USE TWO
SUPPORT
STANDS
REFER TO VEHICLE MANUFACTURER’S
MANUAL FOR INSTRUCTIONS

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HYDRAULIC TROLLEY JACK
Unpacking and Assembling Jack
Unpacking
Unpack all the components from the box.
When unpacking the trolley jack carefully inspect for any damage that may have occurred during transit.
Check for loose parts, missing parts or damaged parts.
1. Ensure all packaging materials are disposed of as per your local council guide lines.
2. Modifications must not be carried out or accessories added.
Assembling the Handle Assembly
1. Ensuring the locking holes are aligned, insert the Upper Handle (5) into the Lower Handle (4) (fig.1).
2. Ensure the holes in the Lower Handle (3) aligns with the retaining clip in the Upper Handle (2), push until you can hear a CLICK (fig.2).
3. Slide the handle assembly into the handle base (3). The handle assembly will be required to be slowly twisted for the hex shaped
drive of the release valve to engaged into the handle assembly slot (fig.3).
Bleeding / Venting Trapped Air
Note: Before first use, the hydraulic ram may need to be purged. Some air may intrude in the hydraulic system due to movement
during shipping. Air bubbles can become trapped inside the hydraulic system, thereby reducing the efficiency of the Jack.
1. Use the handle assembly to twist the release valve 1-1/2 turns counter-clockwise (fig.5).
2. Rapidly pump the handle assembly 10 to 20 times to purge air from the hydraulic system (fig.6).
3. Use the handle assembly to twist the release valve clockwise until tight (fig.7). Do not over-tighten.
Operation
Your Kincrome Trolley Jack is designed to be used with a specific handle length and head cap size. See below for details.
Before first using jack carry out the following preparation:
1. Check oil level - Open release valve with the handle assembly (fig.4) not more than two twists and press down on
head cap (1) (fig.9) to ensure lifting arm (2) is fully down.
2. Remove the 4 screws fixing the pump cover to the jack and remove the pump cover.
3. Remove fluid filler plug (fig.8). Hydraulic fluid level should be visible at the oil filler hole approx 12 mm below fluid filler, top as
required (refer to the “Maintenance and Storage” pg 8).
4. Bleed system - refer to the above “Bleeding/Venting Trapped Air”.
5. Lubricate - The Hydraulic Trolley Jack does not require lubricating before first use. It is recommended to periodically grease the
wheels and lifting arm pivot via the fitted grease nipple.
Raising the Lifting Arm
WARNING!: Do not over load this jack’s maximum capacity, refer to the specification section (pg 2) for the
Max Working Vehicle Limits.
WARNING!: The vehicle manufacturer’s owner’s manual should be consulted for the correct lift points prior to the
lifting of the vehicle. Place vehicle in park, with hand brake on and wheel securely chocked to prevent inadvertent
vehicle movement.
1. Close release valve by twisting the handle assembly clockwise until firm resistance is felt (fig.4).
2. Inspect position of head cap (1) beneath support area, making sure it is centred and properly engaging support area.
3. Slowly pump the handle assembly until the head cap (1) contact the vehicle’s lift point.
4. To lift, continue pumping until vechile reaches desired height. Pay attention to head cap (1) position as vehicle is being raised to be sure
there is no danger of support area slipping off or lifting from the head cap (1).
5. Place jack stands (always use in pairs) under vehicle support areas.
6. SLOWLY twist jack handle assembly counter-clockwise (fig 5) to ease vehicle down onto jack stands.
Handle Head CapPart Number
740mmK12060 45mm

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HYDRAULIC TROLLEY JACK
Working on Vehicle
Any vehicle being supported by a jack or jack stands creates a potentially hazardous working environment.
Do not move or roll a jack that is supporting a vehicle. Never place any part of your body beneath a vehicle supported by a jack. Be careful
of forces applied to vehicle such as torque on a nut or bolt. These forces could cause vehicle to become unstable on jack stands if they are
not properly placed. Do not turn on the vehicle’s ignition or attempt to start any vehicle supported by a jack or jack stands.
Lowering the Lifting Arm
Caution!: Make certain that all personnel are clear of the vehicle before lowering. Control the rate of descent of the vehicle at all
times. The more you open the release valve, the faster the vechile descends.
1. Raise vehicle high enough to clear the jack stands, then carefully remove jack stands.
2. Slowly twist the handle assembly counter-clockwise (fig.4) until the jack just begins to lower.
3. Carefully control speed of descending vehicle. Lowering a vehicle too fast can cause property damage or serious injury.
4. After removing the jack from under the vehicle, push down on the lifting arm (2) (fig.9) to reduce the pump ram exposure to rust and contamination.
5. If the vehicle fails to lower:
a) Use another jack to raise the vehicle high enough to reinstall jack stands.
b) Remove the affected jack. Repeat steps 1-4.
Maintenance and Storage
Lubricating
Moving parts on a jack should be lubricated occasionally with a light machine oil to maintain efficient operation. Apply oil to joints on Lift
Arm (2) hinges, push rods, Handle Base (3), Rear Castors (6), Front Rollers (7). Wipe away excess oil and grease with soft cloth.
Maintaining Oil Level
Important Note:
When adding or replacing oil, always use a good grade hydraulic jack fluid. Avoid mixing types of oil. DO NOT use brake fluid, alcohol,
glycerine, detergent, motor oil or dirty oil, Improper fluid can cause serious internal damage to a jack.
Adding Oil:
With Head Cap (1) fully lowered & the Jack on level ground, remove the 4 screws and lift the pump cover where fitted.
Remove air vent valve (fig 8). Hydraulic fluid level should be visible at the air vent valve hole approx 12mm below air vent valve hole, do
not overfill. If low, add fluid as needed then close air vent valve.
Replacing Oil:
For better performance & longevity, replace oil supply once a year. To drain oil, open air vent valve and loosen the
release valve by twisting handle assembly counter-clockwise. BE VERY CAREFUL not to permit dirt or foreign matter
to get into the system. Invert the jack over suitable container and allow oil to drain. Close release valve by twisting handle assembly
clockwise, fill with good grade hydraulic jack oil close air vent valve wipe away any spilt fluid. Test the jack before lifting a vehicle.
Cleaning
The jack should be wiped clean with soft cloth only. Do not use gasoline, kerosene, or other such solvents or any abrasive
cleanser as cleaning agents and solvents will cause deterioration of the hydraulic seals.
Storage
Before storage, twist handle assembly 1-1/2 twists counter-clockwise to release pressure in hydraulic cylinder.
Leave handle in this position. Store the jack level, in a clean environment preferably indoors, in a dry area to protect
the jack from moisture.
Repairing the Jack
There are no user serviceable parts except as outlined in the exploded views. Only trained, licensed and certified repair personnel
should attempt any repairs or replacing of parts. Any modifications to this jack, except those performed by the manufacturer, or their
design, will void all warranties both written and implied.
Caring for the environment
When a jack is no longer usable it should not be disposed of with household waste, but in an environmentally friendly way.
Please recycle where facilities exist. Check with your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material
decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council
authority for recycling advice.

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HYDRAULIC TROLLEY JACK
Exploded Diagram
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2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
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20
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HANDLE
HYDRAULIC RAM
OIL FILL PLUG
HANDLE BRACKET
RELEASE VALVE
OVERLOAD VALVE
SPRING WASHER M12
NUT M12
SNAP RING "C"
SPRING
COVER PLATE
CARRYING HANDLE
LIFTING ARM
SADDLE
WHEEL
FLAT WASHER
CASTER
SPRING WASHER M8
NUT M8
SPRING WASHER M10
NUT M10
1
2
3
4
6
5
7
8
9
10
11
12
13
14
16
20
21
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8
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19
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K12060
NO. DESCRIPTION QTY NO. DESCRIPTION QTY
1Handle (2pcs) Assy 112 Carrying Handle 1
2Hydraulic Ram 113 Lifting Arm 1
3Oil Fill Plug 114 Saddle 1
4Handle Bracket 115 Wheel 2
5Release Valve 116 Flat Washer 4
6Overload Valve 117 Caster 2
7Spring Washer M12 218 Spring Washer M8 2
8Nut M12 219 Nut M8 2
9Snap Ring “C” 220 Spring Washer M10 2
10 Spring 221 Nut M10 2
11 Cover Plate 1

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HYDRAULIC TROLLEY JACK
TROUBLESHOOTING
Symptom Cause Remedy
Jack will not lift vehicle. 1. Release Valve is not fully closed.
2. Air Trapped in Hydraulic system.
3. Oil level too low.
1. Close Release Valve firmly.
2. Bleed system - Bleeding / Venting
Trapped Air on page 4.
3. Top-up to correct level.
Jack will not hold vehicle. 1. Release valve is not fully closed.
2. Overvehicle condition
3. Air Trapped in Hydraulic system
4. Oil level too low.
5. Hydraulic unit malfunction
1. Close Release Valve (4) firmly.
2. Remedy overvehicle condition.
3. Bleed system - Bleeding / Venting
Trapped Air on page 4.
4.Top-up to correct level.
5. Contact Kincrome Customer Service
Jack will not lift smoothly or to
full height.
1. Oil level low.
2. Air Trapped in Hydraulic system.
1.Top-up to correct level.
2. Bleed system - Bleeding / Venting
Trapped Air on page 4.
Jack will not lower completely. 1. Release Valve not sufficiently open.
2. Reservoir overfilled
1. Slowly open Release Valve further.
2. Check oil level
Office Contact Details:
Phone: [phone]
Fax: [phone]
Email: [email protected]om.au
Website: www.kincrome.com.au

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HYDRAULIC TROLLEY JACK
NOTES

www.kincrome.com.au
Warranty given by Kincrome Australia Pty Ltd of 3 Lakeview Drive, Caribbean Park, Scoresby, Victoria ([phone]). The applicable warranty
period (12 months) commences on the date that the product is purchased. If this product has materials or workmanship defects (other than
defects caused by abnormal or non warranted use) you can, at your cost, send the product to place of purchase, an authorised Kincrome service
agent or one of Kincromes addresses for repair or replacement. Your rights under this warranty are in addition to any other rights you have
under the Australian Consumer Law or other applicable laws. Our goods come with guarantees that cannot be excluded under the Australian
Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount
to a major failure. For further details please visit www.kincrome.com.au or call us. Due to minor changes in design or manufacture, the product
you purchase may sometimes differ from the one shown on the packaging.
Distributed by Kincrome Tools and Equipment
www.kincrome.com.au
3 Lakeview Drive Scoresby Victoria
Phone: [phone]