Kleenmaid cooking GCT6012 Installation guide

cooking collection
Instructions for use and warranty details
*DV&RRNWRS
0RGHO1RGCT6012

Dear Customer,
Thank you and congratulations for choosing Kleenmaid.
Your new appliance has been designed and meticulously
tested to ensure that it meets all your culinary
requirements, and has been carefully manufactured using
top quality materials to give you years of reliable
performance.
For best results, carefully read the instructions on how your
new appliance is to be installed. Correct installation will
avoid delays and unnecessary service call costs.
Once installation is complete, please read this instruction
manual carefully and get to know the controls and the
features of your new Kleenmaid appliance. These simple
instructions will enable you to achieve excellent results
from the very first time you use it.
Again, congratulations and thank you for choosing The
Best You Can Own.
KLEENMAID

contents
Preface
Instructions for use and maintenance
Safety Warning
8
Technical instructions
6
16
17
18
21
15
13
12
23
2
5
4
3
8
9
10
22
24
Safety Instructions
Installation
Child and People Safety
During Use
Cleaning and Service
Environmental Information
Description of the appliance
How to Use the appliance
Safety and Energy saving advice
Cleaning and Maintenance
Using instructions
Positioning
Installing the appliance
Gas Connection
Gas Specification
Electrical Connection
Gas adjustment
Trouble shooting

Danger/Warning
Caution Neglect of this mark may result in minor personal injury
or property damage.
Caution No Access
No Fire Tool Must Do
Danger
- Do not turn on the light.
- Do not switch on/off any electrical appliance and do not touch any electric plug.
- Do not use a telephone.
1 Stop using the product and close the main gas supply valve.
2 Open the window to ventilate.
3 Contact our service centre by using a phone outside.
cilrag nettor fo llems( kael sag eht llems nac uoy taht os ,natpacrem sniatnoc sag leuf ehT *
or egg) even where only a proportion of 1/1000 of the gas is in the air.
The following marks are used in the Instruction Manual
as follows:
3
If gas seems to leak,take the actions as follow:
Neglect of this mark may result in severe personal injury
or death.
Safety Instructions
Please take the time to read this User Manual before installing or using the appliance. This
instruction booklet must be kept with the appliance for any future reference.
If the appliance is sold or transferred to another person,ensure the booklet is passed on to
the new user.
The manufacturer declines any liability should these safety measures not be observed.
The following marks are made to be easily understood so that you can prevent any
accident caused by misuse in advance, and use the appliance more conveniently.
Read the following contents thoroughly and ensure you understand them.

Installation
Warning
This appliance shall be installed in
accordance with regulations in force
and only used in a well ventilated
space.
Prior to installation,ensure that the
gas and electrical supply complies
with the type stated on the rating
plate.
DO NOT USE THIS APPLIANCE
AS A SPACE HEATER.
The gas pipe and electrical cable
must be installed in such a way that
they do not touch any parts or the
appliance.
Caution
4
220V-240V
■This appliance should be installed by a qualified technician or installer.
■The adjustment conditions for this appliance are stated on the label or data plate.
■Remove all packaging before using the appliance.
■ After unpacking the appliance, make sure the product is not damaged and that the
connection cord is in perfect condition. Otherwise, contact the dealer before
installing the appliance.
■ The adjacent furniture and all materials used in the installation must be able to
withstand a minimum temperature of 85˚C above the ambient temperature of the
room it is located in whilst in use.
■ In the event of burner flames being accidentally extinguished, turn off the burner
control and do not attempt to re-ignite the burner for at least one minute.
■ The use of a gas cooking appliance results in the production of heat and moisture in the
room in which it is installed. Ensure that the kitchen is well ventilated: keep natural
ventilation holes open or install a mechanical ventilation device (mechanical extractor hood).
■ Prolonged intensive use of the appliance may call for additional ventilation, for
example opening a window; or more effective ventilation, for example increasing the
level of mechanical ventilation where present.

Child and People Safety
Do not allow children to play near or with the appliance.
The appliance gets hot when it is in use.
Children should be kept away until it has cooled.
Warning
Caution
5
■ This appliance is designed to be operated by adults.
■ Children can also injure themselves by pulling pans or pots off the appliance.
■ This appliance is not intended for use by children or other persons whose physical,
sensory or mental capabilities or lack of experience and knowledge prevents them
from using the appliance safety without supervision or instruction by a responsible
person to ensure that they can use the appliance safety.

During Use
Warning
The use of a gas cooking appliance
results in the production of heat and
moisture in the room in which it is
installed. Ensure that the kitchen is
well ventilated: keep natural
ventilation holes open or install a
mechanical ventilation device
(mechanical
extractor hood).
CAUTION: The cooking process has to be
supervised. A short term cooking process
has to be supervised continuously.
Burner
panel is not designed to operate from
an external timer or separate remote
control system.
6
■ Only use the appliance for preparing
food.
in contact with water. Do not operate
this appliance with wet hands.
■ Do not use this appliance if it comes
■ The heating and cooking surfaces of
the appliance become hot when they
are in use, take all due precautions.
■ Do not use large cloths, tea towels or
similar as the ends could touch the
flames and catch fire.
■ Unstable or misshapen pans should
not be used on the appliance as they
can cause an accident by tipping or
spillage.
WARNING: Unattended cooking on a hob with fat
or oil can be dangerous and may result in a fire.

During Use
■ Do not spray aerosols in the vicinity of
this appliance while it is in operaiton. ‘ ’ position when not in use.
Caution
7
■ Do not use or store flammable materials
in a storage drawer near this appliance.
■ Perishable food, plastic items and
aerosols may be affected by heat and
should not stored above or below the
appliance.
■ Ensure the control knobs are in the
This appliance is intended for domestic cooking only. It is not designed for commercial
or industrial purposes.
Prolonged intensive use of the appliance may call for additional ventilation,for example
opening a window, or increasing the level of mechanical ventilation where present.
■ Use heat-resistant pot holders or gloves when handling hot pots and pans.
■ Do not let pot holders come near open flames when lifting cookware.
■ Take care not to let pot holders or gloves get damp or wet, as this causes heat to transfer
through the material quicker with the risk of burning yourself.
■Only ever use the burners after placing pots and pans on them. Do not heat up any empty
pots or pans.
■ Never use plastic or aluminium foil dishes on the appliance.
■ When using other electrical appliances, ensure the cable does not come into contact with
the appliance surfaces of the cooking appliance.
■ If you have any mechanical parts eg. an artifical heart in your body, consult a doctor before
using the appliance.
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■When using glass cookware, make sure it is designed for top plate cooking. If the cooktop’s
glass surface is accidentally cracked, immediately switch off the power to the appliance
to avoid the possibility of electric shock.
■To minimise the possibility of burns, ignition of flammable materials and spillage, turn
cookware handles toward the side or center of the top plate without extending over adjacent
burners.
■ Always turn burner controls off before removing cookware.
■ Carefully watch foods being fried at a high flame setting.
■ Always heat fat slowly and watch as it heats.
■ Foods for frying should be as dry as possible. Frost on frozen foods or moisture on fresh
foods can cause hot fat to bubble up and over the sides of the pan.
Never try to move a pan of hot fat,especially a deep fat fryer. Wait until the fat cools.
Danger of fire:
Do not store
items on the
cooking surface

Cleaning and Service
Environmental Information
disposed with other household wastes at the end of its working life. To prevent
possible harm to the environment or human health from uncontrolled waste disposal,
please separate this from other types of wastes and recycle it responsibly to promote
the sustainable reuse of material resources.
agents.
Warning
and cooled.
clean the appliance.
or serviced by an authorised Service
Engineer and only genuine approved
spare parts should be used.
Caution
8
■ Never use abrasive or caustic cleaning ■ This appliance should only be repaired
■ Before attempting to clean the appliance, it should be disconnected from the mains
■ You should not use a steam jet or any other high pressure cleaning equipment to
■ After installation, please dispose of the
packaging with due regard to safety and the
environment.
■When disposing of an old appliance, make it
unusable by cutting off the cable.
■ This marking shown on the product or its literature, indicates that it should not be
■ Household users should contact either the retailer where they purchased this product,
or their local government office, for details of where and how they can take this item
for environmentally safe recycling.
■ Business users should contact their supplier and check the terms and conditions of
the purchase contract. This product should not be mixed with other commercial
wastes for disposal.
Correct Disposal of This Product
(Waste Electrical & Electronic Equipment)

9
Description of the appliance
ΣQn
590*510*90 Continuous
Ignition
Type
G1/2 thread
0.6W
220-240Vac,
50Hz-60Hz,
Triple-Crown(1)
Semi-rapid(2),
Auxiliary (1)
Stainless
Ignition
device
Gas
Connection
Electric
supply
Burner
Feature
Dimension
(W*D*H)
Top Plate
Steel
8.3kW

A
How to Use the appliance
ccessories
Description of the appliance
Black circle: gas off
Large flame: maximum setting
Small flame: minimum setting
10
Bracket (4) Sponge (4)
Screw
(4)
Elbow
(1) Auxiliary pan support (1)
(4)
Instruction
Manual (1)
Voltage regulator valve (1)
Pressure joint(1)
Injector
The minimum setting is at the end of the anti-clockwise rotation of the control handle.
All operation positions must be selected between the maximum and minimum position.
The symbol on the control panel, next to the control handle will indicate which burner it
operates.
The following symbols will appear on the control panel, next to each control handle :

How to Use the appliance
Automatic ignition with flame failure safety device
The appliance is fitted with a flame failure safety device on each burner, which is designed
to stop the flow of gas to the burner head in the event of the flame going out.
To ignite a burner:
o Press in the control knob of the burner that you wish to light and turn it anti-
clockwise to the maximum position.
o
o
o
o To switch the burner off, turn the control knob fully clockwise to the gas off position.
o In case of power failure, the burners can be lit by carefully using a match.
11
If you keep the control knob depressed, the automatic ignition for the burner
will operate.
You should hold down the control knob for 15 seconds after the flame on the
burner has lit. If after 15s the burner has not lit, stop operating the device and
open the compartment door and/or wait at least 1 min before attempting a further
ignition of the burner.
After this 15-second interval, to regulate the flame you should continue turning
the control knob anti-clockwise until the flame is at a suitable level. The operating
position MUST be at a position between the maximum and minimum position.
Abnormal Operation
Any of the following are considered to be abnormal operation and may require servicing:
- Yellow tipping of the hob burner flame.
- Sooting up of cooking utensils.
- Burners not igniting properly.
- Burners failing to remain alight.
- Burners extinguished by cupboard doors.
- Gas valves, which are difficult to turn.
In case the appliance fails to operate correctly, contact the authorised service provider in
your area.

Safety and Energy saving advice
- The diameter of the bottom of the pan should correspond to that of the burner.
BURNERS
200mm 240mm
200mm 240mm
160mm
NO YES
120mm 160mm
180mm
12
Triple-Crown
Rapid
Semi-Rapid
Auxiliary
PANS
min. max.
Do not use small diameter cookware on large
burners.
The flame should never come up the sides of
the cookware.
Avoid cooking without a lid or with the
lid half off
-as this wastes energy
Do not use a pan with a convex or
concave bottom.
Do not place cookware on one side of a
burner,as it could tip over.
Do not use cookware with a large diameter
on the burners near the controls,which when
placed on the middle of the burner may
touch the controls or be so close to them
that they increase the temperature in this
area and may cause damage.
Never place cookware directly on top of the
burner.
Do not place anything,eg.flame
tamer,asbestos mat,between pan and pan
support as serious damage to the appliance
may result.
Do not use excessive weight and do not
hit the cooktop with heavy objects.
Always use cookware that is
suitable for each burner, to avoid
wasting gas and discolouring the
cookware.
Place a lid on the cookware.
Only use pots,saucepans and
frying pans with a thick,flat
bottom.
Always place the cookware right
over the burners,not to one
side.
Place the cookware on top of
the trivet.
Handle cookware carefully when
they are on the burner.
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burner.
It is not recommended to use roasting pans, frying pans or grill
stones heated simultaneously on several burners because the
resulting heat build-up may damage the appliance.
Do not touch the top plate and trivet whilst in use or for a time after
use to avoid injury.
As soon as a liquid starts boiling, turn down the flame so that it
will barely keep the liquid simmering.

Cleaning and Maintenance
Soft cloth
Neutral Detergent
Nylon Brush
13
Edible Oil
Abrasive
Detergent
Thinner/Benzene
Metal Brush
Acidic/Alkali
■ Take off the Pan support.
■ Clean these and the control handles with a damp cloth, washing up liquid and warm
water. For stubbon soiling, soak beforehand.
■ Dry everything with a clean soft cloth.
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■ Regularly wipe over the top plate using a soft cloth well rung-out
in warm water to
which a little washing up liquid has been added.
■
Dry the top plate thoroughly after cleaning.
■ Thoroughly remove salty foods or liquids from the hob as soon as possible to avoid
the risk of corrosion.
■
Stainless steel parts of the appliance may become discoloured over time. This is
normal because of the high temperatures. Each time the appliance is used these
parts should be cleaned with a product that is suitable for stainless steel.
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Cleaning and Maintenance
14
212
33
44
57
66
75
1. Place the flame spreader ( 4 ) on to the burner cup ( 5 ) so that the ignition
device and the flame supervision device extend through their respective holes in
the flame spreader. The flame spreader must click into place correctly.
2. Position the burner lid ( 1,2,3 ) onto the flame spreader ( 4 ) so that the retaining
pins fit into their respective recesses.
■ Remove the burner lids and Flame Spreaders by pulling them upwards and away
from the top plate.
■Soak them in hot water and a little detergent or washing up liquid.
■ After cleaning and washing them, wipe and dry them carefully. Make sure that the
flame holes are clean and completely dry.
■Wipe the fixed parts of the burner cup with a damp cloth and dry afterwards.
■ Gently wipe the ignition device and flame supervision device with a well wrung-out
cloth and wipe dry with a clean cloth.
■ Before placing the burners back on the top plate, make sure that the injector is not
blocked.
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Warnings
Using instructions
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ŶGrease cranes produced at the factory are designed to last the life of the hob.
This appliance is not suitable for installation with aftermarket lids or covers.

Positioning
45 mm
The edges of the hob must be a minimum distance of 60 mm from a side or
rear wall.
The safety gap between the hob and the rangehood placed above must comply
with the recommendations of the rangehood manufacturer. In case of no
instructions, a minimum distance of 650mm (or other minimum distance as may
be specified by AS/NZS 5601 and interpreted by a certified installer) should
apply.
400 mm between the hob surfaces, providing that the underside of the
horizontal surface is in line with the outer edge of the hob. If the underside of the
horizontal surface is lower than 400 mm, then it must be at least 50 mm away
from the outer edges of the hob.
50 mm clearance around the appliance and between the hob surface and any
combustible materials.
You must have a gap of at least 25 mm and at most 74 mm between the
underneath of the appliance and any surface that is below it.
16
o
o
o
o
o
CLEARANCES REQUIRED
WHEN FITTING THE HOB WITH
A RANGEHOOD ABOVE
600mm
650mm
400mm
400mm
FO 0813
60mm
560mm
490mm
in
0.
0mm
M
2
This appliance is to be built into a kitchen unit or 600mm worktop, providing the
following minimum distances are allowed;
- An oven must have forced ventilation to install a hob above it.
-Check the dimensions of the oven in the installation manual.
-The cut out size must comply with the measurements indicated.

Installing the appliance
Sponge
Bottom view
The thickness of the sponge is 3 mm.
The width of the sponge is 10 mm.
(A) SEALING STRIP
(C) SCREW (B) BRACKET
17
Remove the pan supports, the burner lid
and flame spreader and carefully turn the
appliance upside down and place it on a
cushioned mat.
Take care that the Ignition devices and
flame supervision devices are not damaged
in this operation.
2. Apply the sponge provided around the
edge of the appliance.
3.
1.
Do not leave a gap in the sealing agent or
overlap the thickness.
1. Place the bracket (B) over the holes that match the size
of the screws. There is one set of screw holes in each
corner of the hob.
Slightly tighten a screw (C) through the bracket (B) so
that the bracket is attached to the hob, but so that you
can still adjust the position
.
2. Carefully turn the hob back over and then gently lower
it into the aperture hole that you have cut out.
3. On the underneath of the hob, adjust the brackets into
a position that is suitable for your worktop.
Then fully tighten the screws (C) to secure the hob into
position.
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Do not use a silicon sealant to seal the
appliance against the aperture.

Gas Connection
18
B: Tightly lock a replaceable gas-type fitting onto the main gas tube.
Turn off power for safety and appliance protection. Close middle valve to
prevent gas leakage.
Keep away from inflammable materials around appliance.
Before work, put on gloves.
CAUTION
Cool off the appliance for a while right after using appliance for your safety
because you can get burned by high temperature from the appliances.
Most of the tools that you might need are shown below. Some are optional.
Replacement of gas-type fitting
Tool: Open-end wrench
Steps for operation:
A: Disassemble with a wrench the gas-type fittings from main gas tube.
When you disassemble/assemble gas connection, use 2 spanners. One for fixing
gas connection elbow, the other for tightening gas hose.
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Gas Connection
Statutory requirements
This installation must conform with the following:
■ Manufacturer’s Installation instructions
■ Local Gas Fitting Regulations
■ Municipal Building Codes
■ Refer to AS/NZS 5601.1 for Gas Installations
■AS/NZS 3000 - Wiring Rules
■ Local Electrical Regulations
■ Any other statutory regulations
Preparing to install
Refer to AS/NZS 5601.1 for piping size details. These built-in cooktops are intended to
be inserted in a benchtop cutout. Only an officially authorised technician should
connect the appliance. Before you begin, turn off the gas and electricity supply.
19
A full operational test and a test for possible leakages must be
carried out by the fitter after installation.
Access to the whole length of the connection hose must be possible
and the gas hose must be replaced before the end of its service life
(indicated on the hose).
Before Leaving - Check all connections for gas leaks with soap
and water. Check for satisfactory operation of the ignition system on
all burners both individually and combined.
DO NOT use a naked flame for detecting leaks. Ignite all burners both
individually and concurrently to ensure correct operation of gas
valves, burners and ignition. Turn gas taps to low flame position and
observe stability of the flame for each burner individually and all
together. Adhere the duplicate data plate to an accessible location
near the hotplate. When satisfied with the hotplate, please instruct
the user on the correct method of operation. In case the appliance
fails to operate correctly after all checks have been carried out, refer
to the authorised service provider in your area.
WARNING: THE BURNER FLAME MUST BE ADJUSTED BY THE
INSTALLER. FAULTY INSTALLATION IS NOT COVERED BY THE
MANUFACTURER’S WARRANTY.
Natural gas connection
95
115
LPG gas connection
pressure test point
pressure test point