Kodak X-Omat M43 PROCESSOR User manual

HEALTH SCIENCES DIVISION
© Eastman Kodak Company
Publication No. 981089
September 1995
Supersedes 981089
October 1994
OPERATOR MANUAL for the
Kodak X-Omat M43 and M43A PROCESSORS
and the
Kodak X-Omat Clinic 1 PROCESSOR
H130_0009DA

2September 1995 – 981089
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the
subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and
makes no warranty, express or implied, with respect to this information. Kodak shall not be
liable for any loss or damage, including consequential or special damages, resulting from any
use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
Warning
To avoid hazardous conditions, keep floors and floor coverings around your Kodak X-Omat Processors and
associated drains clean and dry at all times. Any accumulation of fluids from mixing tanks, drain lines, etc., should
be cleaned up immediately. In the event of an accumulation of liquid due to backup, overflow, or other malfunctions
of the drain associated with your Kodak X-Omat Processor, call a plumber or other contractor to correct any problem
with the drain. Kodak accepts no responsibility or liability whatsoever for the serviceability of any drain connected
to or associated with a Kodak X-Omat Processor. Such drains are the sole responsibility of the customer.
Important
Use qualified personnel to install and service the equipment.
Description Page
Table of Contents
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Optional Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Processor Setup Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Replenishment Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mixing the Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Draining the Processor Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Filling the Fixer Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Filling the Developer Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Replenishment Calibration Check Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Daily Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operating Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Adjusting the Dryer Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Film Feeding Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Daily Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Weekly Preventive Maintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Recommended Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Diagnosing the Blink Patterns on the Display Panel . . . . . . . . . . . . . . . . . . . . . 32
Diagnosing Mechanical Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Overview
981089 – September 1995 3
Overview
Product Description
The Kodak X-Omat M43, M43A, and Clinic 1 Processors are compact, table-top processors used for
processing medical x-ray films. The Kodak X-Omat M43 and M43A Processors are designed to
perform primarily in the hospital satellite market. The Kodak X-Omat Clinic 1 Processor is designed
to perform primarily in the non-hospital market. The processors use a roller transport technology to
reliably process sheet film ranging in size from 10 x 10 cm to 35 x 43 cm (4 x 4 in. to
14 x 17 in.).
Figure 1 Front View of the Processor
H130_0009DA

OPERATOR MANUAL
4September1995 –981089
Optional Accessories and Kits
Mounting Stand: An optional stand is available from Kodak. The processor stand provides a sturdy
work surface for the processor and occupies a minimum amount of space. By using the optional Kodak
M35, M43, Clinic 1 Mounting Stand, you are ensured that the processor will be at a convenient height
for feeding films. The Mounting Stand also provides the convenience of a slide-out shelf in the base
on which you may store replenishment supply tanks. Order CAT No. 808 1176.
Lighttight Feed Tray: An optional Lighttight Feed Tray Kit is available from Kodak. The Lighttight
Feed Tray allows you to turn on the darkroom lights immediately upon feeding the last sheet of film.
Order CAT No. 188 0335.
Transformer Kit: If your site does not meet the voltage specifications as outlined in the Site
Specifications, Publication Number 981087, a qualified service person can install a Transformer Kit to
ensure that your voltage will be within the correct specifications at all times. For Clinic 1 and M43A
sites whose voltage is not within the range of 104 to 127 V AC at all times, order CAT No. 167 4340.
For M43 sites whose voltage is not within the range of 207 to 253 V AC at all times, order
CAT No. 171 0292. Be sure when having a Transformer Kit installed, that it is installed according to
local codes.
Seismic Anchor Bracket Kit: If the processor is to be installed in California or in any area where the
threat of earthquakes or tremors exists, you can order the Seismic Anchor Bracket Kit. Use the
hardware supplied with the Mounting Stand to securely attach the processor to the Stand. The Seismic
Anchor Bracket Kit includes the hardware to enable a qualified service person to secure the Mounting
Stand to the floor. Order Part No. 261413. Be sure when having a Seismic Anchor Bracket Kit
installed, that it is installed according to local codes.
Vent Duct Adapter Kit: If you need venting capability, order a Vent Duct Adapter Kit that connects
to the processor. This kit can be used with the Auxiliary Ventilation Fan Kit (detailed below). For the
Vent Duct Adapter Kit, order CAT No. 143 4943.
Auxiliary Ventilation Fan Kit: If your site does not meet the specifications for room air changes as
outlined in the Site Specifications, Publication Number 981087, a qualified service person can install
the Kodak Auxiliary Ventilation Fan Kit with the Vent Duct Adapter Kit (detailed above). Order
Part No. 264503. Be sure when having a Ventilation Fan Kit installed, that it is installed according to
local codes. This kit is available for 115 V AC only and has a capacity of 122 cubic feet per minute.
Installation Kit: If your qualified service person is installing the Clinic 1 processor, the Installation
Kit provides all of the components necessary to install the processor. These parts are included when
purchasing the M43 and M43A processor models. Order CAT No. 863 2754.
Through-the-Wall Kit: If your qualified service person is installing the processor through the
darkroom wall, this kit includes all the components necessary to complete the installation. This kit
assumes the use of the Kodak M35, M43, Clinic 1 Mounting Stand (detailed above). For the Through-
the-Wall Kit, order CAT No. 871 3109.

Overview
981089 – September 1995 5
Operator Display
Figure 2 Display Panel of the M43 and M43A Processors
Figure 3 Display Panel of the Clinic 1 Processor
+
-
Ready
Wait
Service
Dryer
Temperature
H130_0003AA
H130_0003ACG
Breaker CB1
Main Circuit
Indicators
Status
Developer
Display
Temperature
Ready
Wait
Service
Dryer
Temperature
+
-
H130_0018AA
ON
-1-
-0-
OFF
Breaker CB1
Main Circuit
Indicators
Status
H130_0018ACE

OPERATOR MANUAL
6September1995 –981089
The Display Panel provides you with the following status conditions:
• Ready or Not Ready
• Warning and Error Conditions
• Current Temperature of the Developer (Models M43 and M43A Processors Only).
The 3 Status Indicators on the Display Panel provide you with the following information:
•Ready
– indicates that the processor is ready to accept film.
•Wait
– a blinking Wait Indicator means that the processor has not yet reached optimum film
processing conditions, see Page 33 for additional information.
– a solid Wait Indicator means that a film is being fed and has not yet cleared the Feed Tray.
•Service
– a blinking Service Indicator means that the processor has an error condition that you may be
able to correct. See Table 4 on Page 34 for possible remedies.
– a solid Service Indicator means that the processor is in the diagnostic mode. Call your service
provider.

Overview
981089 – September 1995 7
Processor Setup Options
The processor software allows for 4 optional configurations.
• Celsius or Fahrenheit Developer Temperature Display Units (Models M43 and M43A Processors
Only)
• Standard or Flooded Replenishment
• Standby Mode or Continuous Mode
• Low or Continuous Water Usage Mode
The 4 optional configurations can only be selected by qualified service personnel. Typically, the
options are configured at the time of installation, but you may change the options at any time by calling
your service provider.
Developer Temperature Display Units: (Models M43 and M43A Processors Only) You may
choose between degrees Celsius (°C) or degrees Fahrenheit (°F). The processor is factory set to display
Celsius units. To display Fahrenheit units, call your service provider.
Standard or Flooded Replenishment: The processor is factory set to the Standard Replenishment
Mode, but you may choose to set up the processor for flooded replenishment. Flooded Replenishment
Mode is intended for sites having low film volumes. Refer to the Replenishment Sheet, Publication
No. 1C0578, for low volume specifications. In the Flooded Replenishment Mode, every 24 minutes
the processor pumps the correct volume of replenishment solutions to process the equivalent of one 35
x 43 cm (14 x 17 in.) sheet of film. If you wish to operate the processor in Flooded Replenishment
Mode, call your service provider.
Standby Mode or Continuous Mode: The processor is factory set for the Standby Mode. In the
Standby Mode the processor’s Main Drive, Dryer Blower, Dryer Heater, and Wash Pump remain off.
Note: The Wash Pump may turn on during Standby Mode if cooling for the developer is required.
Standby Mode conserves both electricity and water and minimizes wear on moving parts. Ordinarily,
you may allow the processor to operate in Standby Mode. If you have selected the Continuous Mode,
the processor never enters a standby condition. This mode can be used in extreme conditions to
maintain optimum processing. For example: very cold ambient conditions, below 15°C (59°F); low
voltage sites; or sites running large films continuously back to back for long periods of time. If you
wish to operate the processor in the Continuous Mode, call your service provider.
Low or Continuous Water Usage Mode: The processor is factory set for Continuous Water Usage
Mode. In this mode, water runs at one litre per minute. This allows fresh water to circulate through
the processor and prevent biological growth. If biological growth is not a concern and you wish to
operate the processor in Low Water Usage Mode, call your service provider.

OPERATOR MANUAL
8September1995 –981089
Replenishment Solutions
Mixing the Chemicals
Warning
Wear rubber gloves, safety glasses, and protective clothing when mixing chemicals and filling the tanks.
Important
• When mixing chemical solutions, follow all instructions and precautions on the labels of the chemical bottles.
• Mix only a 2-week supply of developer replenishment.
[1] Following all directions provided with the chemicals, mix at least 19 litres (5 gallons) of replenishment
solution.
[2] Before adding fresh chemicals to an empty processor, check that the developer and fixer Drain Valves are fully
closed. The Drain Valve Knobs should be rotated 1/4turn.
Figure 4 Closing the Drain Valves
H130_0019BA
H130_0019BCH
Drain Valves
Display
Panel
Feed Tray

Replenishment Solutions
981089 – September 1995 9
Draining the Processor Tanks
Caution
If using a Silver Recovery Unit, disconnect the Drain Tube from the input side of the Silver Recovery Unit before
you open the Drain Valve. This will avoid flooding. Drain the fixer solution into a container or directly into the floor
drain. Check the local codes before draining solutions into a floor drain.
[1] Drain the Tank by rotating the Drain Valve Knob in either direction 1/4turn. You will feel the stem lock into
place. When the Tank is drained, close the Drain Valve by rotating the Drain Valve Knob 1/4turn in either
direction.
Figure 5 Draining the Tanks
[2] Remove the Dryer Rack.
[3] Remove the Fixer and Developer Evaporation Covers.
[4] Remove the Fixer Rack and Developer Rack.
• To prevent solutions from one Tank spilling over into the next Tank, always:
– use the Splash Guard, Part No. 1C4019
– lower or raise the Racks very slowly when installing or removing them
• To prevent solutions from dripping into the processor or onto the Feed Tray:
– use the Drip Tray, Part No. 1C4011, when carrying Racks to and from the processor
– carefully tip the Racks when removing them from the processor to drain the remaining solution
– remove the Racks from the side of the processor, not from the front or back
[5] Rinse and thoroughly wipe the Racks and Evaporation Covers with a clean, lint-free cloth.
H130_0019BA
H130_0019BCH
Drain Valves
Display
Panel
Feed Tray

OPERATOR MANUAL
10 September1995 –981089
Filling the Fixer Tank
Warning
• To avoid spilling processing solutions onto electrical components:
– fill the Tanks from the Non-Drive side as shown
– always fill the Tanks with the Access Panels in place
[1] Make sure that the Fixer Drain Valve is closed by rotating it 1/4turn.
[2] Install the Splash Guard, Part No. 1C4019, between the Fixer Tank and the Developer Tank. See the figure for
the correct position of the Splash Guard.
Caution
Relatively small amounts of fixer can seriously contaminate the developer. If you are changing solutions in both the
Developer Tank and the Fixer Tank, fill the Fixer Tank first so that you can thoroughly clean any fixer solution that
spilled into the Developer Tank.
[3] Slowly pour fixer solution into the empty Fixer Tank until the level of the solution in the Fixer Tank is at the
top of the Step.
Figure 6 Checking the Level of the Fixer Solution
H130_0110HA
H130_0110HCD
P/N 1C4019
Splash Guard
Fixer Tank
Overflow Weir
Step