Kodak X-Omatic MULTILOADER 300 User manual

Publication No. MA 3058-42
6/96
MODIFICATION INSTRUCTIONS
for the
KODAK X-Omatic MULTILOADER 300
Service Code 3058
MODIFICATION No. 42
Type 1 SELECTIVE
PURPOSE:
To raise the humidity inside the XML300 to the correct level.
IMPORTANT : Use qualified service personnel to install this modification !
SERIAL NUMBERS : All XML300
INSTALLATION TIME : SN < 3000 approx. 5 hours
: SN > 3000 approx. 2.5 hours
SPECIAL TOOLS : POWER DRILL
: SABRE SAW
PARTS : SN < 3000 Mod. Kit 42 PN 9226505
: SN > 3000 Mod. Kit 42 PN 9226506

PLEASE NOTE
The information contained herein is based on the experience and knowledge relating to the subject
matter gained by Kodak prior to publication.
No patent license is granted by this information.
Kodak reserves the right to change this information without notice, and makes no warranty, express
or implied, with respect to this information. Kodak shall not be liable for any loss or damage,
including consequential or special damages, resulting from the use of this information, even if loss
or damage is caused by Kodak’s negligence or other fault.
MA 3058-42 2 KODAK AG Stuttgart

CHAPTER PAGE
CHAPTER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
PACKING LIST FOR XML300 with SN < 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
PACKING LIST FOR XML300 with SN > 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
CHAPTER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
INSTALLATION of MOD 42 for XML300 with SN < 3000 . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
INSTALLATION of MOD 42 for XML300 with SN > 3000 . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CHAPTER 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
ALTERING THE LEFT-HAND SIDE PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
CHAPTER 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
FINAL TEST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
REPLACEMENT OF THE HUMIDIFIER FILTER CARTRIDGE. . . . . . . . . . . . . . . . . . . . . 5-2
TABLE OF CONTENTS
KODAK AG Stuttgart 3 M A 3058-42

CHAPTER 1
PACKING LIST FOR XML300 with SN < 3000
PART-NUMBER DESCRIPTION QTY
9226505 MODIFICATION KIT No. 42 consists of:
MA 3058-42 MODIFICATION INSTRUCTIONS 1
------------ HUMIDIFIER ASSEMBLY 1
9198266 HUMIDIFIER FILTER CARTRIDGE 1
9226646 TWIN WATER VALVE ASSEMBLY 1
9226744 PCB A16 1
9288426 HUMIDITY SENSOR 1
9226632 RESISTOR 56 Ω1
9226622 HARNESS 1
9226613 DRAIN HOSE 1
9226614 T-ADAPTER 1
9226561 OVERFLOW 1
9226681 OVERFLOW BASE 1
4282841 SCREW M4x12 2
4853251 NUT M4 1
9219131 HOSE CLAMP 25-40 4
9170191 HOSE CLAMP 10-16 2
4512650 WIRE TIE, large 5
6081850 WIRE TIE, small 10
8327578 SELF ADHESIVE WIRE TIE SOCKET 7
9226751 DVGW APPROVAL LABEL 1
4266540 SCREW M4x25 1
4853251 NUT M4 2
9198211 BIOLOGICAL GROWTH LABEL 1
9214662 MANUAL DOOR RELEASE left-hand 1
9226841 FOAM RUBBER selfadhesive 1
9226946 FILTER CARTRIDGE ACCESS COVER 1
9226901 FILTER CARTRIDGE ACCESS FRAME 1
9226926 FILTER CARTRIDGE ACCESS MOUNTING PLATE 1
4268110 SCREW 6
9226931 TEMPLATE, self adhesive 1
9226971 DRILL BIT 3 mm 1
9226961 HOLE CUTTER 30 mm 1
5001972 EDGE PROTECTOR (grey) 70 cm
9226981 GROMMET STRIP (white) 20 cm
4480171 WASHER 5.3 mm 5
9210341 FITTING PLATE 1
KODAK AG Stuttgart 1-1 MA 3058-42

PACKING LIST FOR XML300 with SN > 3000
PART
NUMBER DESCRIPTION QTY
9226506 MODIFICATION KIT No. 42 consists of:
MA 3058-42 MODIFICATION INSTRUCTIONS 1
------------ HUMIDIFIER ASSEMBLY 1
9198266 HUMIDIFIER FILTER CARTRIDGE 1
9226646 TWIN WATER VALVE ASSEMBLY 1
9226744 PCB A16 1
9288426 HUMIDITY SENSOR 1
9226632 RESISTOR 56 Ω1
9226613 DRAIN HOSE 1
9226561 OVERFLOW 1
9219131 HOSE CLAMP 25-40 2
9170191 HOSE CLAMP 10-16 1
4512650 WIRE TIE, large 5
6081850 WIRE TIE, small 10
8327578 SELF ADHESIVE WIRE TIE SOCKET 7
9226751 DVGW APPROVAL LABEL 1
4266540 SCREW M4x25 1
4853251 NUT M4 2
9198211 BIOLOGICAL GROWTH LABEL 1
9226946 FILTER CARTRIDGE ACCESS COVER 1
9226901 FILTER CARTRIDGE ACCESS FRAME 1
9226926 FILTER CARTRIDGE ACCESS MOUNTING PLATE 1
4268110 SCREW 6
9226931 TEMPLATE, self adhesive 1
5001972 EDGE PROTECTOR 70 cm
MA 3058-42 1-2 KODAK AG Stuttgart

INTRODUCTION
NOTE
THIS MODIFICATION SUPERSEDES MODIFICATION 14.
The purpose of this modification is to raise the humidity inside the XML300 to 50% Rh. This reduces
the STATIC MARKS, FILM CURL and FILM SEPARATION problems. The moistened air circulates
inside the XML300 cabinet. This increases the efficiency of the HUMIDIFIER.
BASIC FUNCTION:
If the humidity inside the XML300 is below 50% Rh, the FAN is switched on and draws air through
the moistened HUMIDIFIER FILTER CARTRIDGE. This air absorbs humidity from the FILTER.
When the humidity reaches the set level, PCB A16 switches off the FAN.
NOTE
PCB A16 is also used with the ML700 HUMIDIFIER. The high voltage parts on it are only used with
the ML700 HUMIDIFIER. They are not used for the XML300 HUMIDIFIER.
The water level is controlled by the LEVEL SENSOR. If the water level is too low, the TWIN
WATER VALVE V1 is energised and the water reservoir is filled up. However the WATER VALVE
V1 can only be energised if the HUMIDITY is below the set level.
TWIN WATER VALVE V1
fresh WATER
LEVEL
SENSOR
DRAIN
FAN
FILTER CARTRIDGE
AIR FLOW
PCB A16
HUMIDITY
SENSOR
figure 1-1
KODAK AG Stuttgart 1-3 MA 3058-42

R1
10k
R2
1.13k
R3
10.2k
R4
27k
R6
10k
TP5
TP4
R7
1M
R8
5.6k
R9
5.6k
R10
1k
R12
1k
R11
560k
VDR
TP1
TP7
TP2
TP8
TP3 TP6
R5
10k
C8
100nF
C1
10nF
78L05
U3
W1
U1
TESTPOINTS
C5
680pF
C3
100nF
C2
330nF
Q1
Q2
Q3
BC547
BC547
BC637
C6
10nF
78L12
C7
330nF
U2
EG
1
4
2
3
GND PE
HUMIDIFIER
FAN
+24V
1
2
3
not used
U2
SSR DP 2110
16
1
10
8
- +
9
10 8
U1
11
47
5 6-
+
U1
812437 56
5.0V
SENSOR+
SENSOR GND
1
2
3
SENSOR
A16X1
A16X3
C4
100nF
2
1
VPE 51
27R
56R
A4X31
Twin Water
Valve V1
Level Sensor
PCB A16
A16X2 A16P2A16P1
figure 1-2
MA 3058-42 1-4 KODAK AG Stuttgart

HARNESS
figure 1-3
KODAK AG Stuttgart 1-5 MA 3058-42

INSTALLATION
NOTE
There are 2 different INSTALLATION KITS. One for the XML300s with SN < 3000 and one
for the XML300s with SN > 3000. All XML300s with SN > 3000 have the HARNESS, TWIN
WATER VALVE and T-ADAPTER already factory installed to ease the installation of this
modification.
MA 3058-42 1-6 KODAK AG Stuttgart

CHAPTER 2
INSTALLATION of MOD 42 ( PN 9226505) for XML300 with SN < 3000
1. Disconnect the XML300 from the mains.
WARNING
When installing the HARNESS and PCB A16 you are working in the close vicinity of 110 VAC.
To avoid an electrical shock disconnect the XML300 from the mains.
2. Take off the TOP COVER, REAR PANEL and SIDE PANELS.
3. Take out all MAGAZINES.
4. Rotate out PCB A1 and lift up PCB A8.
NOTE
Observe ESD procedures.
5. Open the CABLE DUCT in the MAGAZINE CHAMBER.
6. Route the HARNESS through the CABLE DUCT. The end with the INSULATING TUBE must be
on the same side as PCB A1.
7. Fix the HUMIDITY SENSOR with 2 large WIRE TIES to the front of the CABLE DUCT. Route its
cable through the DUCT to the side of PCB A1.
CABLE DUCT
figure 2-1
KODAK AG Stuttgart 2-1 MA 3058-42