Kohler ENGLEFIELD SAPPHIRE User manual

Instructions, drawings, and diagrams contained in this manual
present information available at the time of printing. Although
every attempt has been made to keep them up-to-date, Kohler
Company reserves the right to implement product changes
without further notice.
CAUTION
It is the responsibility of the INSTALLER to ensure that the
installation complies with council and or local authority bylaws
.
Page 1 Kohler Co.1089610-A02-D 03/09/2012
INSTALLATION GUIDE
SAPPHIRE
ROUND CORNER SLIDING SHOWER

Tools Required.
Philips Screwdriver.
Pencil.
Silicone gun.
Measuring tape.
Safety glasses.
Center punch.
Hammer.
Knife.
Drill bits. 1 x 6mm. 1 x 2.5mm.
Level.
Materials Required.
Drop cloth.
SIKA Sikasil NG silicone sealant.
Before you install your shower door, please
read these instructions carefully to familiarise
yourself with the required tools, materials and
installation sequences.
These instructions contain important care and
cleaning information. Please leave these for the
consumer after installation.
Make sure that the shower tray and the wall
are completely nished prior to installing your
SAPPHIRE shower door.
CAUTION: Risk of injury or product damage.
Tempered glass cannot be cut.
CAUTION: Before commencing installation.
KOHLER strongly recommends reading these
installation instructions.
ATTENTION:
Please install this door on an ENGLEFIELD
Quick-Fit
® shower tray only.
IMPORTANT:
The shower door requires a at and vertical
wall surface. The atness is recommended
to be out by no more than 4mm / m.
BEFORE YOU BEGIN
TOOLS AND MATERIALS REQUIRED
Page 2 Kohler Co.1089610-A02-D 03/09/2012

2005/2/25 13
Elevation
Top rail
Bottom rail
Plan view
46.5mm
25mm
B
1830mm
A
B
A
SIZE DIMENSION ‘A’ DIMENSION ‘B’
900 x 900 872 ± 7.5mm 872 ± 7.5mm
1000 x 1000 972 ± 7.5mm 972 ± 7.5mm
1200 x 900 872 ± 7.5mm 1161 ± 7.5mm
Page 3 Kohler Co.1089610-A02-D 03/09/2012
ROUGH-IN
MAX. DOOR OPENING
480mm
500mm
480mm

PARTS IDENTIFICATION
Page 4 Kohler Co.1089610-A02-D 03/09/2012
PARTS IDENTIFICATION
Corner cover, top left
Screw cover
Top and bottom rail seal*
Door entry seal
Door Seal
Wedge
Door Handle*
Top and bottom rail
Stopper Screw
Left door stop
Infill glass
Right door stop
Corner cover clip
ST 3.9 X 12 mm
Clip screw
Corner cover top right
ST 4.2 X 9.5 mm
Corner cover clip
Wall retainer seal
Corner cover bottom right
ST 4.2 X 16 mm
Infill glass screw
Corner cover bottom left
Top roller sets*
Bottom roller sets*
Door edge cap Magnetic seal
Return seal
Door panel assy right
Door panel assy left.
Wall anchor
Wall retainer screw
ST 4.2 x 28mm
Wall retainer

SIZE DIMENSION ‘C’
900 x 900 862mm
1200 x 900 1154mm
1000 x 1000 967mm
1. Mark and drill wall retainer xing holes
Wall retainer screw.
ST 4.2 x 28 mm
B
Measure and mark a line on the rim of the tray
using the following dimensions (all dimensions are
measured from the acrylic wall face):
Align the outside face of the wall retainer with the
mark on the rim of the tray.
Using a level, plumb the wall retainer, and mark
the three mounting holes with a pencil.
Use a 6mm drill bit to drill the holes.
Press t the wall anchors into the holes.
Repeat this procedure for the other wall retainer. Shower Tray
Wall retainer
Pencil
Level
Inside of
tray
Outside
of tray
C
D
2. Install the wall retainers.
Install each wall retainer by aligning the holes in
the retainer with the wall anchors.
Secure the wall retainers wth 6 x ST 4.2 x 28 mm
screws provided.
Page 5 Kohler Co.1089610-A02-D 03/09/2012
DOOR INSTALLATION
DIMENSION ‘D’
862mm
862mm
967mm
right hand tray shown

4. Install the inll glass
B
Press t the inll glass to the bottom rail.
Note: Make sure that the xing holes in the
glass align with the holes in the bottom rail.
3. Install the bottom rail.
Press t the bottom rail into the wall retainer on the tray.
Note: Make sure there are seals in each end of the top
and bottom rails,and the end of the seal aligns with Rail
Seal
the end of the rail.
B
Page 6 Kohler Co.1089610-A02-D 03/09/2012

B
B
1830 mm
5. Install the top rail.
Press t the top rail to the top end of both glass
inll panels.
Make sure that the glass inll panels align with
the end of the rails.
6. Adjust the top rail.
To make sure that the rails are correctly tted to
the glass inll panels, use a tape measure to make
sure the total height of the assembled product is
1830 mm.
If higher, try pressing the top rail onto the glass
inll panels harder.
If lower, insert a wedge into the gap between the
glass inll panels and the top rail seal.
1830 mm
1830 mm
Page 7 Kohler Co.1089610-A02-D 03/09/2012

ST 4.2 x 16 mm
ST 4.2 x 16 mm
7. Fix the top and bottom rails to the glass inll panels.
Use a power drill on a low torque setting to drive the
countersunk screws into the top and bottom rails -
8 places.
Take care not to over drive these screws.
8. Install the wall retainer seals
Press t the wall retainer seals into the wall retainer.
Soft edge of retainer seal
Page 8 Kohler Co.1089610-A02-D 03/09/2012
Ensure the seals are fitted with the soft edge
in contact with the face of the glass, as show
in the illustration on the right hand side.

B
9.
Notch 3-5mm of rigid portion at bottom
the sill extrusion (right hand seal sho
wn).
Sill extrusion
Retur
n panel
Return seal
Return seal
(righ
t hand)
Flexible ap
of seals so that the exible ap overlaps
a) Referring to the diagram below, cut the return seals to the length leaving
a 3 - 5mm notch at the bottom so that the fexible ap overlaps
the curved still extrusion.
b) Press t the return seals onto
the vertical edges of both
return panels. The exible ap
should point inside shower.
C
A
D
10. Install the door panels.
Identify the left door from the right door, referring to the handle location.
Note that the rollers on the top edge are height adjustable.
A) From the inside of the shower, hang the door panel on the top rail.
B) Press the button on the bottom rollers and t the rollers into the bottom rail.
C) If there are gaps between the doors, raise or lower the doors by
adjusting the screws in the top rollers (clockwise to raise the door).
Once done there should be no gaps between the doors,
and the top edges must be level.
D) Press t the door seals onto the vertical
edges of both doors.
Page 9 Kohler Co.1089610-A02-D 03/09/2012

ST 4.2 x 9.5mm
ST 4.2 x 9.5mm
ST 4.2 x 9.5mm
11. Install the corner cover clips.
Move the bottom rail forward or backward to make
sure that the gap between the bottom rail and the
front edge of the tray is even.
Make sure that the edges of the inll glass are vertical.
Drill a 2.5mm hole through the small holes at the top and
bottom ends of the retainers, and into the top
and bottom rail.
Take care to not drill all the way through the retainers!
Fix the corner cover clips to the retainer. Make sure that
the pin on the back of the clip aligns with the large hole
at the top and bottom end of the retainer.
Apply silicone along the broken line
12. Sealing the door.
CAUTION: Use only SIKA Sikasil NG Silicone Sealant.
CAUTION: Apply silicone to the outside of the door
only. silicone applied to the inside of the door will
cause leakage and damage.
Thoroughly clean all surfaces. Remove all dust,
dirt or grease from the bottom rail, retainers
and shower tray.
For best results apply masking tape to within
5mm of the joints to be sealed.
Apply a bead of sealant around the outside of the
door where:
1. The bottom rail meets the tray.
2. The retainers meet the wall and the tray.
3. In and around the bottom corners where the
retainers meet the bottom rail, and behind the
corner cover caps.
NOTE: Allow silicone to cure for 24 hours before
using shower.
Page 10 Kohler Co.1089610 - C May 2009

13. Fit door entry seals and corner covers.
Press t the door entry seals into the channel
in the top side of the bottom rail, and the
underside of the top rail.
Press t all four corner covers over the
corner cover clips.
Page 11 Kohler Co.1089610-A02-D 03/09/2012