Kohler K-702205 User manual

Installation Guide
Bypass Shower Doors
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de Mcorresponden a México
(Ej. K-12345M)
Français, page “Français-1”
Español, página “Español-1”
K-702205, K-702207, K-702209
1054857-2-A

Thank You For Choosing Kohler Company
We appreciate your commitment to Kohler quality. Please take a few minutes to review this manual before
you start installation. If you encounter any installation or performance problems, please don’t hesitate to
contact us. Our phone numbers and website are listed on the back cover. Thanks again for choosing Kohler
Company.
Tools and Materials
Before You Begin
CAUTION: Risk of injury or product damage. Two people should perform this installation due to the
weight of the door panels.
CAUTION: Risk of injury or product damage. Unframed tempered glass should not contact hard
surfaces or it may shatter. Do not touch the edge of the tempered glass panel with tools or any hard
objects. Do not set unframed tempered glass directly on the floor or any other hard surface without the
protective vinyl surface attached.
CAUTION: Risk of injury or product damage. Do not cut tempered glass. It will shatter.
IMPORTANT! Do not remove the protective strip from the bottom of the door panels until after they are
installed.
IMPORTANT! Pay special attention to the section titled ″Very Important Instructions.″Failure to follow
the directions could result in product damage.
NOTE: When using a retractable case tape measure, make sure you add the length of the case to the
measurement or measure in a manner that excludes the case.
The shower bath or receptor should be installed/prepared, including finished wall materials, before
continuing.
Before starting the installation, lay out and identify all of the parts. Inspect them for damage.
Once inspected, return the glass panels to their packaging and place them in a safe area until they
are needed.
Safety Glasses
Level
Caulk Gun
Silicone
Sealant Tape
Measure
Claw
Hammer
Drill and
Assorted
Drill Bits
Pencil & Felt
Tip Marker
Masking
Tape • Drop Cloth
Plus:
Center
Punch File
Knife
Assorted
Screwdrivers Miter Saw or Hacksaw with
32 Teeth per Inch Blade Miter Box
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Parts Identification
Top Track
Hanger Bracket
Bushing
Roller
#8-32 Sems
Screw
Bolt
Blind Nut
Towel Bar Washer
Screw
Anchor
Bumper
Wall
Jamb
Center Guide
Bottom Track
Insert Inside
Panel
Outside
Panel
#8-18 x 1-1/2"
Panhead Screw
Screw Cover
#6-20 Flathead Screw
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Very Important Instructions
IMPORTANT!
Most Common Installation Mistake
Do not cut the top and bottom track the same
length for this installation.
Please read these installation instructions
carefully before cutting the top and bottom
track.
If uncertain about cutting tracks, please contact
a customer service representative.
1-888-783-7546
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1. Measure and Cut the Bottom Track
CAUTION: Risk of personal injury. Always wear safety glasses when cutting materials.
IMPORTANT! Risk of product damage.Do not cut the top track at this time. The top track dimension is
not the same as the bottom track.
IMPORTANT! If your shower has a curve in the corners where they meet the sidewalls, be sure to
measure from wall to wall above the curves. Failure to measure above the curve or angle could result in
the bottom track being cut too short.
Measure from wall to wall at the flattest part of the shower ledge (dimension ″D″).
Mark dimension ″D″on the bottom track.
IMPORTANT! For best results, use a 32-tooth hacksaw blade and a miter box to cut the bottom track.
On the end opposite the mark, align the end of the insert flush with the end of the bottom track.
Subtract 1-1/8″(2.9 cm) from dimension ″D″and simultaneously cut the bottom track and insert to
this dimension.
File the rough edges smooth where the bottom track was cut, taking care not to mar the finished
surface.
NOTE: If there are curves where the sidewalls meet the threshold, use a file to contour the bottom track
edges to match the curves as necessary.
D
Measure
Here. Measure
Here.
Measure distance
"D" above curves in
the corners.
Measure carefully. If your walls are curved or
angled, measure above the curve or angle. Failure
to do so can result in an improperly cut bottom
track and can void the warranty.
Curved Base
Important:
Angled Base
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2. Install the Bottom Track
Apply a 1/4″(6 mm) bead of silicone sealant into the groove on the underside of the track.
Install the bottom track 5/8″back from the front of the bath/shower ledge with the sealant side
down, the front leg facing the outside of the shower, and an equal gap on each end between the
wall and track.
Temporarily secure the bottom track to the threshold with masking tape.
Bottom
Track
Apply
sealant.
Leg faces outside
of shower.
Bottom
Track
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3. Install the Wall Jambs
IMPORTANT! The wall jamb must sit flat against the wall with the legs of the jamb fully engaged with
the bottom track. The wider edge is located toward the outside of the shower.
NOTE: If the bottom corner of the ledge is rounded, the contoured ends of the jambs face down. If the
corner is square, the square ends of the jambs face down.
Determine which end of the wall jambs face down. The ends will fit into the lower corner of the
ledge where the bath/shower threshold and bath/shower wall meet.
Position the wall jamb against the wall on the bottom track.
Mark the location of the bottom mounting screw.
NOTE: On ceramic tile, use a center punch to nick the surface glaze at the mark. Tap the punch lightly
with your hammer so you do not crack the tile.
Remove the wall jamb, lightly center punch the hole location, and drill the screw hole using a 3/16″
drill bit. Use a masonry bit for ceramic tile.
Insert an anchor in the drilled hole.
Loosely secure the wall jamb to the wall with a #8-18 x 1-1/2″panhead screw.
Use a level to plumb the wall jamb.
Mark the remaining two hole locations.
Slide the wall jamb aside and lightly center punch the hole locations.
Drill each hole with a 3/16″drill bit. Use a masonry bit for ceramic tile.
Insert an anchor in the drilled hole.
Square end
of wall jamb
Contoured (rounded)
end of wall jamb
Level
Mark holes.
Wall Jamb
Threshold
Drill holes.
Insert anchors.
Bumper
#8-18 x 1-1/2"
Panhead Screw
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Install the Wall Jambs (cont.)
Align the holes in the wall jamb with the holes in the wall and secure the wall jamb to the wall
with two #8–18 x 1–1/2″panhead screws. Insert a screw through a bumper at the center screw hole
location and tighten. Do not overtighten. The bumper may lose its shape.
Repeat the steps to locate the second wall jamb on the opposite wall, making sure the wall jambs
are located directly opposite of each other.
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4. Measure, Cut, and Install the Top Track
Carefully measure the wall to wall opening (dimension ″D″) at the top of the installed wall jambs.
NOTE: For best results, use a 32 teeth per inch hacksaw blade and a miter box.
Cut the top track 1/32” (1 mm) less than the dimension ″D.″
Taking care not to scratch the finished surfaces, carefully file the rough edges at the cut end of the
top track.
Install the top track over the ends of both wall jambs.
D
Top Track Length =
D – 1/32" (1 mm)
Top Track
Inside of
Shower
Outside of
Shower
Top Track
Wall Jamb
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5. Install the Inside Door Panel
CAUTION: Risk of product damage. For the protection of your bath unit, use a drop cloth or similar
material as a protective cover during these steps.
CAUTION: Risk of injury. The door panels are very heavy. Two people should lift them into place.
From outside of the shower, install the inside panel first. Position the panel with the rollers toward
the inside of the shower.
Carefully lift the inside panel up inside the top track and hang the rollers on the inside rail.
Roll the panel back and forth along the track to make sure it operates smoothly. Align the panel
with the showerhead side wall jamb.
If the panel does not operate smoothly, adjustment may be needed. If adjustment is needed, remove
the panel.
NOTE: Moving the rollers to the top hole of the hanger brackets will cause the glass to hang lower.
Moving the rollers to the bottom hole of the hanging brackets will cause the glass to hang higher.
Loosen the roller screw(s) and move the roller to another hole in the hanging bracket. Insert and
tighten the screw(s) and rehang the panel.
6. Install the Outside Door Panel
CAUTION: Risk of injury. The door panels are very heavy. Two people should lift them into place.
From outside of the shower, install the outside panel. Position the panel with the rollers facing the
outside of the shower/bath.
Carefully lift the door panel up inside of the top track and hang the rollers on the outside rail.
Inside
Panel Outside Panel
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