Kolpin 2731 Installation and operating instructions

© 2018 Kolpin Outdoors Inc. REV 02
UTV Windshield Rear Panel
For Polaris Ranger 800 XP
Part # 2731
ASSE BLY / OWNERS ANUAL
Before you begin, please read and understand t ese instructions. Also review t e box contents to
ensure all parts are accounted for.
Kolpin Outdoors, Inc. | 9955 59t Ave N | Plymout , MN 55442
[phone] or [phone] | www.kolpin.com | custo[email protected]m

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© 2018 Kolpin Outdoors Inc. REV 02
BEFORE YOU BEGIN
T ank You and congratulations on your purc ase! Kolpin winds ields are t e most durable winds ields in t e industry.
Wit proper installation, care, and maintenance, your Kolpin winds ield will last for years to come! Before You Begin:
• Inspect t e contents of t e package to ensure all parts and tools are accounted for. If any ardware is missing, do
not return to t e store. Call Kolpin directly for assistance. Toll Free 1-877-956-5746.
• Please read and understand all assembly instructions, notices and warnings before assembling and operating your
Kolpin winds ield.
• For proper installation, two people are ig ly recommended.
• Keep t ese instructions for future reference. Dealers: Provide owner manual to customer at time of purc ase.
• To facilitate installation, make sure your ve icle is clean and free of debris.
• All directions referring to rig t and left are w en t e rider is sitting on t e mac ine.
APPROXI ATE ASSE BLY TI E: 30 minutes
TOOLS REQUIRED FOR INSTALLATION:
• 4 mm ex socket or ex key
• 10mm Combination Wrenc
• 25 Torx
SAFETY INFOR ATION
Our winds ields were designed wit your safety in mind. Please read and understand all Cautions, Notices and
Warnings in t is manual before you begin.
If any hardware is missing, do not return to the store. Call Kolpin directly for assistance.
Toll Free 1-877-956-5746
TO AVOID SERIOUS INJURY OR DEATH:
1. OPEN POSITIONS ON FULL TILTING WINDSHIELDS ARE DESIGNED FOR LOW-SPEED RIDING ONLY.
2. IF VEHICLE IS TRAILERED FACING FORWARD, FULL TILTING WINDSHIELDS UST BE IN THE CLOSED
POSITION WITH TILTING T KNOBS TIGHTENED. FAILURE TO CLOSE AND SECURE THE WINDSHIELD
AY ALLOW AIRFLOW TO SEPARATE WINDSHIELD FRO VEHICLE, RESULTING IN AN ACCIDENT AND
SEVERE INJURY OR DEATH. DO NOT TRAILER VEHICLE FACING REARWARD WITH WINDSHIELD IN-
STALLED. AIRFLOW AY CAUSE WINDSHIELD TO SEPARATE FRO VEHICLE, RESULTING IN AN AC-
CIDENT AND SEVERE INJURY OR DEATH. RE OVE WINDSHIELD OR TRANSPORT VEHICLE IN EN-
CLOSED TRAILER.
3. UTVs ARE TO ONLY BE DRIVEN WITH CLEAN WINDSHIELDS FOR DRIVING VISIBILITY. IF DIRT OR DE-
BRIS ACCU ULATES ON THE WINDSHIELD WHEN RIDING, STOP THE UTV AT THE NEXT SAFE LOCA-
TION ON THE TRAIL TO CLEAR OFF THE WINDSHIELD BEFORE RESU ING RIDING.
4. ONLY INSTALL WINDSHIELDS THAT ARE DESIGNED FOR THE AKE AND ODEL OF THE UTV. IN-
STALLATION OF A WINDSHIELD THAT WAS NOT DESIGNED FOR THE UTV AKE AND ODEL CAN
I PACT WINDSHIELD DURABILITY AND PERFOR ANCE.
5. READ AND UNDERSTAND WINDSHIELD INSTRUCTION SHEETS AND UTV OWNER ANUAL BEFORE
WINDSHIELD INSTALLATION OR OPERATING THE VEHICLE.
6. PERIODICALLY CHECK FOR WEAR AND TIGHTNESS OF ALL FASTENERS. REPLACE OR RE-TORQUE
FASTENERS AS NECESSARY.
DANGER
! !

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© 2018 Kolpin Outdoors Inc. REV 02
Kit Contents:
23
4
36
1
5
4

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© 2018 Kolpin Outdoors Inc. REV 02
Installation Prep:
1. To facilitate installation, make sure t at your ve icle is clean and free of debris.
2. All directions referring to rig t and left are w en t e rider is sitting on t e mac ine.
Installation:
1. Remove t e Winds ield (Item 1) from t e box and set on
a clean flat surface.
2. Peal off t e protective film from t e inside and outside
surfaces of t e panel.
3. Remove t e OEM eadrest and backrest fasteners. See
Illustration 1-1. Note: For model years wit riveted ead-
rests, drill out t e OEM rivets using a 3/16” drill bit.
4. Install Self Ad esive Foam Strip along t e upper X por-
tion of t e eadrest rail. See Illustration 1-2.
5. For select model year Rangers, t e passenger seat belt
mounting bolt needs to be removed prior to installing t e
winds ield. If your ve icle seat belt mounting bracket is
as s own, remove t e mounting bolt. See Illustration 1-3.
6. To install winds ield, slide t e glass down into place en-
suring t e lower section fits between t e backrest and t e
steel mounting plates and top section fits on top of t e
corner mounting plates. On t e drivers side, install (1)
M6 x 18mm Button ead, (Item 2), (1) M6 Lock Was er,
(Item 3), (1) M6 Domed S oulder Was er, (Item 5) and
(1) M6 Locknut (Item 4) into t e top corner. Repeat instal-
lation on opposite side. See Illustration 1-4.
Ill. 1– 3
Ill. 1– 1
Ill. 1– 2
Ill. 1– 3
Ill. 1– 4

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© 2018 Kolpin Outdoors Inc. REV 02
One Year Limited Warranty
For t e period of one (1) year from t e purc ase date, Kolpin will replace for t e original purc aser, free of c arge, any part or parts
found upon examination by Kolpin to be defective in material, workmans ip, or bot .
All transportation costs incurred submitting product to Kolpin for warranty consideration must be borne by t e purc aser. If Kolpin
determines t at t e product must be returned to t e factory for credit, please call 1-877-956-5746 for a Return Merc andise Aut ori-
zation (RMA) number and s ipping instructions.
T is warranty does not apply to parts t at ave been damaged by accident, alteration, abuse, improper maintenance, normal wear,
or ot er causes beyond t e manufacturer’s control. In order to protect you and your ATV, certain parts of t e accessory system and/
or ardware are designed to fail w en t e equipment is over-stressed. Parts t at are lost due to loosening and improper mainte-
nance are not covered under warranty. T is warranty does not cover removal or reinstallation labor fees of t e plow system and
related components.
Perip eral products suc as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most ardware
is general in nature and is easily obtained locally. Be sure to replace wit minimum metric class 8.8 specification.
6 FASTENER TORQUE:
7 ft. lbs. (9 Nm)
Ill. 1– 5
7. Reinstall t e OEM fasteners to t e backrest and eadrests. If rivots were drilled out of t e ead rests, install (1) M6 x
26mm Button Head (Item 6), (1) M6 Lock Was er (Item 3), and (1) M6 Flange Lock Nut (Item 4). Repeat for all four
eadrest mounting locations. (See Illustration 1-5 and 1-6)
8. If t e seat belt bracket bolt was removed, reinstall and torque to 40 ft-lbs.
9. Tig ten all remaining ardware to specifications.
Ill. 1– 6