kozy heat KZK-1510A User manual

KZK-1510A 1Rev. 10 — May 2023
Komfort Zone Kit #KZK-1510A
For use with Bellingham 38 (#BHM-38), Bellingham 44 (#BHM-44),
Callaway See-Thru (#CLW-ST), Callaway 50 (#CLW-50 & #CLW-50-MV),
and Nordik 41 DV (#NDK-41-DV)
English and French installation manuals are available
through your local dealer. Visit our website
www.kozyheat.com.
Les manuels d’installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez
www.kozyheat.com.
READ ALL THESE STEPS BEFORE STARTING INSTALLATION. LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.
This kit must be installed by a qualied installer, service agency, or gas supplier at the me of the heater installaon.
These instrucons must be used in conjuncon with the installaon and operaon manual provided with the appliance.
Please read all appliance owner’s manual completely before performing any procedures in these instrucons.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
IMPORTANT: Failure to read and follow these instrucons
may create a possible hazard and will void the replace
warranty.
1.0 Introducon............................................................. 3
1.1 Kit Contents ............................................................. 3
1.2 Suggest Conguraons............................................ 4
1.3 Dimensions and Overview....................................... 8
1.4 Air Duct Run............................................................. 9
2.0 Framing and Clearances ......................................... 10
2.1 Clearance to Sprinkler ........................................... 10
2.2 Framing.................................................................. 11
2.3 Minimum Shelf Requirements............................... 17
2.4 Front Facing Clearances......................................... 20
3.0 Facing and Finishing............................................... 21
3.1 Non-combusble Requirements ........................... 22
3.2 Finishing Requirements ......................................... 27
3.3 Hearth and Mantel Informaon ............................ 32
4.0 Fireplace Preparaon & Installaon....................... 38
4.1 Bellingham 38 & Bellingham 44 ............................ 38
4.2 Callaway 50 & Callaway 50 MV ............................. 40
4.3 Callaway See Thru ................................................. 42
4.4 Nordik 41 DV ......................................................... 44
This oponal convecon duct kit redistributes the warm air ow away from the replace opening to a more desirable
locaon using natural convecon without the use of a fan. The warm air ow may be relocated to a posion higher up the
wall, out the sidewalls, or even to an adjacent room. The result is much cooler wall temperatures above the replace
opening for locang televisions, artwork, etc.
P.O. BOX 557 204 INDUSTRIAL PARK DRIVE
LAKEFIELD, MINNESOTA USA 56150-0577

KZK-1510A 2Rev. 10 — May 2023

KZK-1510A 3Rev. 10 — May 2023
1.1 Kit Contents
ALL kit contents must be installed.
• (2) 15" plenums
• (2) Air Grilles
• (8) 6" collars - (4) to aach to the boom of the plenums;
(4) to aach to the unit where the cover plates are re-
moved.
1.0 Introducon
Figure 1.1 - #KZK-038 Figure 1.2 - #KZK-410-6
• (1) KZK-410-6 (sold separately) is used for a 10' vent run. If
you are mounng the plenum above the replace 10' (3m)
or less, use (1) KZK-410-6 kit.
• KZK-CPL6 (sold separately) is (6) 6" couplers that connect
(2) KZK-410-6. You will only need (4) 6" couplers for instal-
laon. If you are mounng the plenum above the replace
between 10' to 20', you will need (2) KZK-410-6 kit and (1)
#KZK-CPL6 coupler kit.

KZK-1510A 4Rev. 10 — May 2023
1.2 Suggested Conguraons
• When installing the #KZK-1510A, take in consideraon the replace venng and the plenum tube conguraon.
• The (2) plenums and the (2) air grilles in this kit are required and both must be installed.
• Figure 1.3 shows plenum conguraons where they discharge to each side of the enclosure or out the rear of the
enclosure. The “Rear Wall Outlet” can be in the same room or a seperate room.
Figure 1.3 - Callaway 50 Suggested Plenum Conguraons
Callaway 50 & Callaway 50 MV

KZK-1510A 5Rev. 10 — May 2023
Figure 1.4 - Callaway ST Suggested Plenum Conguraon
Callaway See Thru
• Figure 1.4 shows plenum conguraon where they discharge to either side of the enclosure. It is common to have a
See thru unit installed where each side of the replace is in a dierent room and the plenums can discharge into
either room.

KZK-1510A 6Rev. 10 — May 2023
Figure 1.5 - Bellingham 38 & 44 Suggested Plenum Conguraon
Bellingham 38 & Bellingham 44
• Figure 1.5 shows plenum conguraons where they discharge to each side of the enclosure or out the rear of the
enclosure. The “Rear Wall Outlet” can be in the same room or a seperate room.

KZK-1510A 7Rev. 10 — May 2023
Figure 1.6 - Nordik 41 DV Suggested Plenum Conguraon
Nordik 41 DV
• Figure 1.6 shows the suggested plenum conguraon where the plenums discharge to each side of the enclosure.
Note: This appliance does not allow the plenum conguraon out the rear of the enclosure into a seperate room.

KZK-1510A 8Rev. 10 — May 2023
1.3 Dimensions and Overview
Figure 1.7 - KZK-1510A Dimensions

KZK-1510A 9Rev. 10 — May 2023
1.4 Air Duct Run
IMPORTANT: The air duct pipe cannot run horizontally without a vercal rise.
IMPORTANT: The 1/2" clearance around the air duct pipes must be maintained.
• Use #KZK-410-6 UL181 Class 0 Air Duct piping to connect the plenum(s) to the unit.
• Hussong Mfg. Co., Inc. requires pipes to be listed as UL181 Class 0 Air Duct to connect the plenum(s) to the unit.
• Maximum Vent Run: 20’ (6m)
Figure 1.8 - Minimum Vent Pipe Run - Only (1) Plenum Shown

KZK-1510A 10 Rev. 10 — May 2023
2.0 Framing and Clearances
2.1 Clearance to Sprinkler
• In a situaon where a sprinkler head is installed within the proximity to a #KZK discharge opening, the diagram below
MUST be followed.
• The distance between a sprinkler head and discharge opening cannot be less than 60" (1524mm) in length at every
point from the origin of the discharge opening. You must also verify the sprinkler head sensor is set to the proper heat
seng so it does not acvate when the room heats up from the replace being operated normally.
• Please follow local building codes to determine what temperature seng is relevant for your installaon.
Figure 2.1 - Clearance to Sprinkler

KZK-1510A 11 Rev. 10 — May 2023
2.2 Framing
• Shown in this secon are rough opening dimensions and clearances for the plenums, unit installaon, and unit in-
stallaon with a TV recess construcon.
• Rough opening framing dimensions should allow for wall covering thickness and facing materials.
• Throughout this secon plenum framing dimensions shown from the base of the replace are minimum dimen-
sions from the oor.
Figure 2.2 - Minimum Clearances for Plenum Air Discharge to Ceiling

KZK-1510A 12 Rev. 10 — May 2023
Figure 2.3 - Callaway 50 Framing for KZK-1510A
Figure 2.4 - Callaway 50 Fireplace Rough Opening
Callaway 50 & Callaway 50 MV
Callaway 50 & Callaway 50 MV

KZK-1510A 13 Rev. 10 — May 2023
Figure 2.5 - Callaway See Thru Framing for KZK-1510A
Figure 2.6 - Callaway See Thru Fireplace Rough Opening
Callaway See Thru
Callaway See Thru

KZK-1510A 14 Rev. 10 — May 2023
Figure 2.7 - Bellingham 38 Framing for KZK-1510A
Figure 2.8 - Bellingham 38 Fireplace Rough Opening
Bellingham 38
Bellingham 38

KZK-1510A 15 Rev. 10 — May 2023
Figure 2.9 - Bellingham 44 Framing for KZK-1510A
Figure 2.10 - Bellingham 44 Fireplace Rough Opening
Bellingham 44
Bellingham 44

KZK-1510A 16 Rev. 10 — May 2023
Figure 2.11 - Nordik 41 DV Framing for KZK-1510A
Figure 2.12 - Nordik 41 DV Fireplace Rough Opening
Nordik 41 DV
Nordik 41 DV

KZK-1510A 17 Rev. 10 — May 2023
2.3 Shelf Requirements
• The drawings in this secon show the framing requirements if you desire the air discharge opening to be located
within the bump-out or bookshelf framing.
NOTE: For the CLW-50, take careful consideraon in the dierence of the minimum chamber height of the replace
compared to the minimum height of the shelf enclosure. If you are trying to install shelves alongside of a Callaway 50 it
may be easier to increase the chamber height of the replace enclosure to match the minimum height needed for the
shelf applicaon.
Figure 2.13 - Callaway 50 Shelf Requirements
Callaway 50 & Callaway 50 MV

KZK-1510A 18 Rev. 10 — May 2023
Figure 2.14 - Bellingham 38 & Bellingham 44 Shelf Requirements
Bellingham 38 & Bellingham 44

KZK-1510A 19 Rev. 10 — May 2023
Figure 2.15 - Nordik 41 DV Shelf Requirements
Nordik 41 DV

KZK-1510A 20 Rev. 10 — May 2023
2.4 Front Facing Clearance
• FIGURE 2.16 below shows the front facing clearance requirements for the CLW-ST for the KZK-1510A air discharge
opening.
Figure 2.16 - Callaway See Thru Front Facing Clearances
Callaway See Thru