Krone Fortima f 1250 mc User manual

Original operating instructions

Round baler

Fortima F 1250 (MC)

Fortima F 1600 (MC)

Fortima V 1500 (MC)

Fortima V 1800 (MC)

(from serial no.: 848 920)

Order no.: 150 000 135 05 en

14.05.2014

Foreword

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CV0

EC Declaration of Conformity

We Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Krone Round Baler

Typ / Types: Fortima F 1250 / Fortima F 1250 MultiCut

Fortima F 1600 / Fortima F 1600 MultiCut

Fortima V 1500 / Fortima V 1500 MultiCut

Fortima V 1800 / Fortima V 1800 MultiCut

to which this declaration refers is in compliance with the relevant provisions of

EG-directive 2006/42/EG (machines) and EG directive 2004/108/EG (EMV).

The signing Managing Director is authorised to compile the technical documents.

Spelle, 08.05.2014

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Foreword

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1 Foreword

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Dear Customer!

By purchasing the round baler, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the round baler to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the round baler.

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Note

In the operating instructions which follow, the round baler will also be referred to as the

"machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Table of Contents

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2 Table of Contents

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1Foreword .................................................................................................................................................3

2Table of Contents ...................................................................................................................................4

3Introduction...........................................................................................................................................10

3.1Purpose of Use................................................................................................................................ 10

3.1.1Contact......................................................................................................................................... 10

3.2Identification Plate ........................................................................................................................... 11

3.3Information Required for Questions and Orders.............................................................................. 11

3.4Intended use.................................................................................................................................... 12

3.5Technical data ................................................................................................................................. 13

4Safety.....................................................................................................................................................17

4.1Identifying Symbols in the Operating Instructions........................................................................... 17

4.2Identification of the hazard warnings............................................................................................... 17

4.2.1Personnel Qualification and Training........................................................................................... 18

4.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 18

4.2.3Safety-conscious work practices ................................................................................................. 18

4.3Safety Instructions and Accident Prevention Regulations............................................................... 19

4.4Hitched Implements......................................................................................................................... 20

4.5PTO operation ................................................................................................................................. 21

4.6Hydraulic system ............................................................................................................................. 22

4.7Tyres................................................................................................................................................ 22

4.8Maintenance .................................................................................................................................... 23

4.9Working in the vicinity of power transmission lines ......................................................................... 23

4.10Unauthorised Conversion/Modification and Spare Parts Production.............................................. 24

4.11Inadmissible Modes of Operation.................................................................................................... 24

4.12Safety Instructions on the Machine ................................................................................................. 24

4.13Introduction...................................................................................................................................... 25

4.14Position of the Adhesive Safety Stickers on the Machine............................................................... 26

4.14.1Re-Ordering the Adhesive Safety and Information Labels...................................................... 32

4.14.2Affixing the Adhesive Safety and Information Labels.............................................................. 32

5Commissioning.....................................................................................................................................34

5.1Before initial start-up........................................................................................................................ 35

5.2Assembling the bale ejector............................................................................................................. 41

5.3Adjusting the drawbar height........................................................................................................... 46

5.4PTO shaft......................................................................................................................................... 49

5.4.1Attaching the guard cup for universal shaft................................................................................. 49

5.4.2Mounting the PTO shaft on the machine side ............................................................................. 50

5.4.3Length adjustment....................................................................................................................... 53

5.5Hose holder assembly..................................................................................................................... 54

5.5.1Net brake ..................................................................................................................................... 55

5.6Attaching the Triangle Spotlights..................................................................................................... 55

6KRONE operation terminal Beta .........................................................................................................56

6.1Attachment of control unit................................................................................................................ 57

6.1.1Connecting Control Unit............................................................................................................... 57

6.2Description of the keys .................................................................................................................... 58

6.3Operational Readiness.................................................................................................................... 59

6.4Basic Screen.................................................................................................................................... 60

Table of Contents

6.4.1Functions of Keys 1 - 3................................................................................................................ 60

6.5Selecting manual or automatic mode.............................................................................................. 61

6.5.1Selecting Pick-up or Blade Base ................................................................................................. 61

6.5.2Displays in the Main Window....................................................................................................... 62

6.5.3Messages..................................................................................................................................... 64

6.5.4Setting Bale Firmness.................................................................................................................. 65

6.5.5Setting Bale Diameter.................................................................................................................. 66

6.6Menu Level...................................................................................................................................... 67

6.6.1Short overview............................................................................................................................. 67

6.6.2Bringing up a Menu Level............................................................................................................ 68

6.7Main menu 1 "Settings" ................................................................................................................... 69

6.7.1Menu 1-1 "Contrast" .................................................................................................................... 70

6.7.2Menu 1-3 "Number of Net Winds"................................................................................................ 71

6.7.3Menu 1-4 „Sensitivity of Direction Display“.................................................................................. 72

6.7.4Menu 1-5 „Pre-Signalling"............................................................................................................ 74

6.7.5Menu 1-6 „Correction Filling"....................................................................................................... 76

6.7.6Menu 1-7 "Select type of tying".................................................................................................... 78

6.7.7Menu 1-8 "Number of twine wraps (only for twine tying with magnetic transmission)"............... 80

6.7.8Menu 1-8-1 „Inserting Twine Wraps"........................................................................................... 81

6.7.9Menu 1-8-3 „Cutting Off Twine Wraps "....................................................................................... 82

6.7.10Menu 1-9 „Tying Start Delay" .................................................................................................. 83

6.8Main menu 2 "Counters".................................................................................................................. 84

6.8.1Menu 2-1 "Customer counters".................................................................................................... 85

6.8.2Menu 2-2 "Total bale counter"..................................................................................................... 87

6.9Main menu 3 „Manual operation“..................................................................................................... 89

6.10Main menu 4 "Service" .................................................................................................................... 91

6.10.1Menu 4-2 "Manual Sensor Test".............................................................................................. 92

6.10.2Menu 4-4 "Manual Actuator Test"............................................................................................ 97

6.11Main menu 5 "Info" ........................................................................................................................ 100

6.12Main Menu 6 „Technician“............................................................................................................. 101

6.13Alarm messages............................................................................................................................ 102

6.13.1Note and messages............................................................................................................... 103

6.13.2Physical messages................................................................................................................ 104

6.13.3General Messages................................................................................................................. 105

7KRONE ISOBUS Terminal..................................................................................................................106

7.1Installing the terminal into cabin .................................................................................................... 107

7.2ISOBUS Short Cut Button.............................................................................................................. 108

7.2.1Display / Touchscreen............................................................................................................... 109

7.2.2Connecting the Terminal (on tractors with integrated ISOBUS system) ................................... 110

7.2.3Connecting the terminal (on tractors without ISOBUS system)................................................. 111

7.2.4Switching the terminal on / off when the machine is not connected.......................................... 112

7.2.5Switching the terminal on / off when the machine is connected................................................ 113

7.3Basic Screen.................................................................................................................................. 114

7.3.1Setting the Setpoint Bale Firmness ........................................................................................... 117

7.3.1Setting the Target Bale Diameter .............................................................................................. 118

7.4Messages....................................................................................................................................... 119

7.5Menu Level.................................................................................................................................... 120

7.5.1Short Overview.......................................................................................................................... 120

7.5.2Calling up the menu level .......................................................................................................... 121

Table of Contents

7.6Main Menu 1 „Settings“.................................................................................................................. 122

7.6.1Menu 1-3 "Number of net winds"............................................................................................... 123

7.6.2Menu 1-4 "Sensitivity of direction display"................................................................................. 124

7.6.3Menu 1-5 „Pre-Signalling".......................................................................................................... 125

7.6.4Menu 1-6 „Filling Correction"..................................................................................................... 127

7.6.5Menu 1-7 "Select type of tying".................................................................................................. 129

7.6.6Menu 1-8 „Number of Twine Wraps"......................................................................................... 130

7.6.7Menu 1-9 „Tying Start Delay" .................................................................................................... 131

7.7Main menu 2 "Counters"................................................................................................................ 132

7.7.1Menu 2-1 „Customer Counter“................................................................................................... 133

7.7.2Menu 2-2 „Total Bale Counter“.................................................................................................. 135

7.8Main menu 3 "Manual operation" .................................................................................................. 136

7.8.1Menu 3-2 "Position of net motor"............................................................................................... 137

7.9Main menu 4 "Service" .................................................................................................................. 138

7.9.1Menu 4-2 "Manual sensor test".................................................................................................. 139

7.9.2Menu 4-4 Manual actuator test.................................................................................................. 145

7.10Main Menu 5 „Information“............................................................................................................. 149

7.11Main Menu 6 Technician................................................................................................................ 150

7.12Main Menu 7 ISOBUS ................................................................................................................... 151

7.12.1Menu 7-1 Virtual Terminal (VT) ............................................................................................. 152

7.12.2Menu 7-1-1 Switching Day-Night Lighting Display ................................................................ 153

7.12.3Menu 7-1-4 Switch to different terminal................................................................................. 154

7.13Menu 7-4 ISOBUS Diagnostics ..................................................................................................... 155

7.13.1Menu 7-4-2 Diagnostics Auxiliary Functions (AUX)............................................................... 156

7.14Alarm messages............................................................................................................................ 157

7.14.1Acoustic warnings.................................................................................................................. 158

7.14.2Note and messages............................................................................................................... 159

7.14.3Physical messages................................................................................................................ 160

7.14.4General Messages................................................................................................................. 161

8ISOBUS operation ..............................................................................................................................162

8.1Mounting ISOBUS Terminal .......................................................................................................... 163

8.1.1Connection Terminal to Tractor................................................................................................. 163

8.1.2Connection Tractor to Machine.................................................................................................. 163

8.2Differing functions to KRONE ISOBUS terminal CCI .................................................................... 164

8.3ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 165

8.3.1Example of joystick assignment for Fendt (default setting)....................................................... 166

9Start-up................................................................................................................................................167

9.1Mounting onto the Tractor.............................................................................................................. 168

9.2Hydraulics...................................................................................................................................... 169

9.2.1Special Safety Instructions ........................................................................................................ 169

9.2.2Connecting the hydraulic lines................................................................................................... 170

9.3Hydraulic brake (Export)................................................................................................................ 171

9.4Hydraulic brake (auxiliary brake)................................................................................................... 171

9.4.1Install the PTO shaft.................................................................................................................. 172

9.5Compressed Air Connections for the Compressed Air Brake....................................................... 174

9.6Electrical connections.................................................................................................................... 175

9.7Using the safety chain ................................................................................................................... 176

10Driving and Transport........................................................................................................................178

Table of Contents

10.1Preparations for road travel........................................................................................................... 178

10.1.1Raise the pick-up................................................................................................................... 179

10.1.2Checking the parking support................................................................................................ 180

10.1.3Checking the lighting system................................................................................................. 180

10.2Parking........................................................................................................................................... 181

10.2.1Secure the machine against the possibility of rolling back.................................................... 181

10.2.2Lowering the parking support ................................................................................................ 182

10.2.3Disconnecting the PTO shaft from the tractor ....................................................................... 182

10.2.4Disconnecting the supply lines .............................................................................................. 183

11Operation.............................................................................................................................................185

11.1Settings Before Starting Work ....................................................................................................... 186

11.2Travelling speed ............................................................................................................................ 187

11.3Filling the Bale Chamber ............................................................................................................... 188

11.4Wrapping and Depositing Bales .................................................................................................... 189

11.5After Baling .................................................................................................................................... 189

11.6Shear screw for pick-up drive........................................................................................................ 190

11.7Splash guard.................................................................................................................................. 191

11.8Pick-up........................................................................................................................................... 192

11.9Default Setting (Working Height Setting)....................................................................................... 192

11.10Roller crop guide........................................................................................................................ 194

11.11Adjusting the baffle plate ........................................................................................................... 195

11.12Preselecting Baling Pressure..................................................................................................... 196

11.13Cutting system........................................................................................................................... 197

11.13.1General Aspects.................................................................................................................... 197

11.13.2Chop length............................................................................................................................ 198

11.13.3Zero position of the cutter...................................................................................................... 201

11.13.4Blade Quick-Fit Device Blade................................................................................................ 203

11.13.5Adjust blade control shaft ...................................................................................................... 205

11.13.6Zero position of the cutter...................................................................................................... 207

11.14Removing the Crop Blockages in the Crop Collection Area...................................................... 211

11.14.1Crop blockage under feed rotor/cutting rotor......................................................................... 211

11.14.2Crop blockage at pick-up....................................................................................................... 215

11.15Reversing................................................................................................................................... 216

11.16Assembly and disassembly of the bale ejector.......................................................................... 218

11.17Floor conveyor chain ................................................................................................................. 220

11.18Twine tying/twine tying and net wrapping.................................................................................. 221

11.18.1Twine tying parts.................................................................................................................... 221

11.18.2Twine tying and net wrapping parts....................................................................................... 222

11.18.3Tying function ........................................................................................................................ 223

11.19Setting the tying twine in place.................................................................................................. 224

11.20Net Wrapping............................................................................................................................. 230

11.20.1Net wrapping parts................................................................................................................. 230

11.21Inserting the Net Roll................................................................................................................. 231

12Settings ...............................................................................................................................................235

12.1Tying unit ....................................................................................................................................... 236

12.1.1Adjusting the twine limiter...................................................................................................... 236

12.1.2Adjusting the twine brake....................................................................................................... 237

12.1.3Loosening the twine brake..................................................................................................... 238

12.1.4Adjusting the idler roller......................................................................................................... 239

Table of Contents

12.1.5Adjusting the sensor.............................................................................................................. 239

12.1.6Selecting the type of tying...................................................................................................... 240

12.1.7Adjusting the net brake.......................................................................................................... 240

12.1.8Adjusting the additional net brake ......................................................................................... 241

12.1.9Loosening the net brake........................................................................................................ 242

12.1.10Net spreader.......................................................................................................................... 242

12.1.11Adjusting the Magnetic Coupling (in Case of Twine Wrapping)............................................ 243

12.2Central chain lubrication system.................................................................................................... 244

12.2.1Display Central Chain Lubrication System............................................................................ 247

12.3Adjusting the Automatic Floor Conveyor Stop............................................................................... 249

12.3.1Adjusting the switching time .................................................................................................. 250

13Maintenance........................................................................................................................................251

13.1Special Safety Instructions ............................................................................................................ 251

13.2Spare Parts.................................................................................................................................... 251

13.3Overview........................................................................................................................................ 252

13.4Setting Tailgate Catch ................................................................................................................... 253

13.4.1Setting Lock Hook Blocker..................................................................................................... 254

13.5Setting Cutting Blade Net Tying Device ........................................................................................ 255

13.5.1Adjusting the cutting blades of the net wrap system ............................................................. 255

13.6Setting of the Scraper Rail to the Upper Spiral Roller................................................................... 256

13.7Grinding blades.............................................................................................................................. 257

13.8Sensors.......................................................................................................................................... 258

13.8.1Position of the Sensors.......................................................................................................... 258

13.8.2Adjusting the Sensors............................................................................................................ 262

13.8.2.1Namur sensor d = 12 mm.............................................................................................. 262

13.8.2.2Namur sensor d = 18 mm.............................................................................................. 262

13.8.3Central Position of Engine Sensor......................................................................................... 263

13.8.4Sensor Position Blade Shaft (Machines with Cutting Device)............................................... 264

13.9Tightening Torques........................................................................................................................ 265

13.10Tightening Torques (Countersunk Screws)............................................................................... 266

13.11Drawbar ..................................................................................................................................... 267

13.11.1Hitches on the Drawbar......................................................................................................... 267

13.12Main gearbox............................................................................................................................. 268

13.12.1Oil Level Check and Oil Change on Main Gearbox............................................................... 268

13.12.2Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 269

13.12.3Filling Quantities and Lubrication Designation for Gearboxes .............................................. 269

13.13Drive chains............................................................................................................................... 270

13.13.1Tensioning the Drive Chains.................................................................................................. 270

13.14Cleaning the Tensioning Arm Floor Conveyor Rear.................................................................. 277

13.15Shortening the floor conveyor chain.......................................................................................... 278

13.16Tyres.......................................................................................................................................... 280

13.16.1Checking and maintaining tyres............................................................................................. 281

13.16.2Tyre air pressure.................................................................................................................... 282

13.17Brakes........................................................................................................................................ 284

13.17.1Checking the brake setting.................................................................................................... 284

13.17.2Adjusting the cam brake........................................................................................................ 285

13.18Maintenance – brake system (special equipment).................................................................... 288

13.18.1Special Safety Instructions .................................................................................................... 288

13.18.2Coupling heads (non-interchangeable) ................................................................................. 289

Table of Contents

13.18.3Air filter for pipelines.............................................................................................................. 290

13.18.4Compressed-air reservoir...................................................................................................... 291

13.19Hydraulics.................................................................................................................................. 292

13.19.1Shut-off valve for tailgate....................................................................................................... 293

13.19.2Control block.......................................................................................................................... 294

13.19.3Emergency Manual Activation Electromagnetic Valves (MC Cutting System)...................... 295

13.19.4Replacing the Hydraulic Oil Filter .......................................................................................... 296

13.20Lifting ......................................................................................................................................... 298

13.20.1Lifting Eyes ............................................................................................................................ 298

13.20.2Lifting ..................................................................................................................................... 298

14Maintenance – lubrication .................................................................................................................299

14.1Special Safety Instructions ............................................................................................................ 299

14.2Lubricants ...................................................................................................................................... 300

14.3General aspects............................................................................................................................. 300

14.4Lubricating the PTO shaft.............................................................................................................. 300

14.5Lubrication points........................................................................................................................... 301

14.5.1Chain Lubrication System...................................................................................................... 307

15Placing in Storage ..............................................................................................................................308

15.1Special Safety Instructions ............................................................................................................ 308

15.2At the End of the Harvest Season................................................................................................. 309

15.3Before the Start of the New Season.............................................................................................. 310

15.3.1Maintenance work before the beginning of the new season................................................. 311

15.3.2Venting the overload coupling on the PTO shaft................................................................... 312

16Malfunctions - Causes and Remedies..............................................................................................313

16.1Special Safety Instructions ............................................................................................................ 313

16.2General malfunctions..................................................................................................................... 314

16.3Malfunctions on the central chain lubrication system.................................................................... 317

16.4Error Messages of KRONE Operation Terminal............................................................................ 318

17Appendix .............................................................................................................................................319

17.1Hydraulic System Circuit Diagrams............................................................................................... 319

17.2Electrical circuit diagram................................................................................................................ 321

18Index ....................................................................................................................................................322

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Introduction

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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Round balers Fortima F 1250 (MC)/F 1600 (MC) and Fortima V 1500 (MC)/V 1800 (MC) are

pick-up balers. They compact agricultural material such as hay, straw or grass silage into round

bales.

The round balers Fortima F 1250 (MC)/F 1600 (MC) are equipped with a fix bale chamber. The

fix bale chamber of Fortima F 1250 (MC) enables baling of round bales with a diameter of

approx. 1.25 m; whereas the bale chamber of Fortima F 1600 (MC) enables baling with a

diameter of approx. 1.55 m.

The round balers Fortima V 1500 (MC) and V 1800 (MC) are equipped with a variable bale

chamber.

The variable bale chamber of Fortima V 1500 (MC) enables baling of round bales with a

diameter of approx. 1.00 - 1.50 m; the variable bale chamber of Fortima V 1800 (MC) enables

baling with a diameter of approx. 1.00 - 1.80 m.

The width of the round bales amounts to 1.20 m. The round balers are equipped with quadruple

twine tying (with magnetic coupling) and/or net wrapping systems.

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WARNING! – Intake and baling of pressing material not mentioned!

Effect: Damage to the machine

Collecting and baling materials that are not cited here is permitted only in agreement with the

manufacturer. The basic requirements in any case are swath form loading of the crops and

automatic intake by the Pick-up as it passes over them.

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3.1.1 Contact

Pos: 8.6 /BA/Adr essen/Adresse Maschinenf abrik KRONE Spelle @ 0\mod_1 195568531083_78.d ocx @ 734 @ 3 @ 1

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: [email protected]

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