Krone Fortima F 1250 MC User manual

Original operating instructions
Round baler (RP601)
Fortima F 1250 (MC)
Fortima F 1600 (MC)
Fortima V 1500 (MC)
Fortima V 1800 (MC)
(from serial no.: 995 265)
Order no.: 150 000 958 00 en
24.10.2018

Table of Contents
2
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CV0
EC Declaration of Conformity
We
Maschinenfabrik Krone Beteiligungs-GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Round Baler
Type: RP601-10, RP601-11
RP601-20, RP601-21
RP601-30, RP601-31
RP601-40, RP601-41
to which this declaration refers is in compliance with the following relevant provisions of:
•EC Directive 2006/42/CE (machines),
•EU Directive 2014/30/EU (EMC). Within the meaning of the Directive the
harmonised standard EN ISO 14982:2009 was taken as a basis.
The signing Managing Director is authorised to compile the technical documents.
Spelle, 01.08.2017
Dr.-Ing. Josef Horstmann
(Managing Director, Design & Development)
Year of manufacture:
Machine no.:
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Table of Contents
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1 Table of Contents
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1Table of Contents...................................................................................................................................3
2To this Document...................................................................................................................................9
2.1 Validity ................................................................................................................................................ 9
2.2 Re-Ordering ........................................................................................................................................ 9
2.3 Further applicable documents ............................................................................................................ 9
2.4 Target group of this document ........................................................................................................... 9
2.5 How to use this document ................................................................................................................ 10
2.5.1 Directories and References ...................................................................................................... 10
2.5.2 Direction Information ................................................................................................................. 11
2.5.3 Term “Machine” ......................................................................................................................... 11
2.5.4 Figures ...................................................................................................................................... 11
2.5.5 Scope of Document ................................................................................................................... 11
2.5.6 Means of representation ........................................................................................................... 11
2.5.7 Conversion table ....................................................................................................................... 14
3Safety.....................................................................................................................................................15
3.1 Purpose of Use ................................................................................................................................. 15
3.2 Intended use ..................................................................................................................................... 15
3.3 Service life of the machine ............................................................................................................... 15
3.4 Basic safety instructions ................................................................................................................... 16
3.4.1 Importance of the operating instructions ................................................................................... 16
3.4.2 Personnel qualification of the operating personnel ................................................................... 16
3.4.3 Personnel qualification of the technicians ................................................................................. 16
3.4.4 Children in danger ..................................................................................................................... 17
3.4.5 Coupling the machine safely ..................................................................................................... 17
3.4.6 Structural changes to the machine ........................................................................................... 17
3.4.7 Additional equipment and spare parts ...................................................................................... 17
3.4.8 Workstations on the Machine .................................................................................................... 17
3.4.9 Operational safety: Technically perfect condition ..................................................................... 18
3.4.10 Danger zones ............................................................................................................................ 20
3.4.11 Keeping safety devices functional ............................................................................................. 22
3.4.12 Personal Protective Equipment ................................................................................................. 22
3.4.13 Safety signs on the machine ..................................................................................................... 23
3.4.14 Traffic safety .............................................................................................................................. 23
3.4.15 Parking the machine safely ....................................................................................................... 25
3.4.16 Consumables ............................................................................................................................ 25
3.4.17 Dangers associated with the operational environment ............................................................. 25
3.4.18 Sources of danger on the machine ........................................................................................... 27
3.4.19 Dangers associated with certain activities: Climbing up and down .......................................... 28
3.4.20 Dangers associated with certain activities: Work on the machine ............................................ 28
3.4.21 Dangers associated with certain activities: Working on wheels and tyres ................................ 29
3.4.22 Behaviour in hazardous situations and when accidents occur ................................................. 29
3.5 Safety routines ................................................................................................................................. 30
3.5.1 Stopping and securing the machine .......................................................................................... 30
3.5.2 Supporting lifted machine and machine parts securely ............................................................ 30
3.5.3 Safely checking the oil level and changing the oil and filter element ........................................ 31
3.5.4 Running the actuator test .......................................................................................................... 31

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3.6 Safety stickers on the machine ........................................................................................................ 33
3.6.1 Position and meaning of the safety stickers on the machine .................................................... 33
3.6.2 Re-Ordering Safety Labels and Information Labels .................................................................. 50
3.6.3 Attaching Safety Labels and Information Labels ...................................................................... 50
3.6.4 Contact ...................................................................................................................................... 50
3.7 Safety Equipment ............................................................................................................................. 51
3.7.1 Parking Brake ............................................................................................................................ 51
3.7.2 Attaching the safety cable ......................................................................................................... 52
3.7.3 Support Jack ............................................................................................................................. 53
3.7.4 Wheel chocks ............................................................................................................................ 54
3.7.5 Stop Points ................................................................................................................................ 55
3.7.6 Shut-off valve for tailgate .......................................................................................................... 56
3.7.7 Step for working on the linkage ................................................................................................. 57
4Data memory.........................................................................................................................................58
5Machine Description ............................................................................................................................60
5.1Machine overview ............................................................................................................................. 60
5.2 Identification Plate ............................................................................................................................ 61
6Technical data.......................................................................................................................................62
6.1 Hydraulic Connections ..................................................................................................................... 67
6.2 Consumables ................................................................................................................................... 67
6.3 Ambient Temperature....................................................................................................................... 68
7Commissioning.....................................................................................................................................69
7.1 Before initial start-up ........................................................................................................................ 69
7.2 Assembling the bale ejector ............................................................................................................. 72
7.3 Changing the Drawbar Height and Adjusting the Hitch .................................................................... 77
7.4 PTO shaft ......................................................................................................................................... 79
7.4.1 Mounting the protective cap for the universal shaft of the tractor ............................................. 79
7.4.2 Mounting the universal shaft at the machine ............................................................................ 80
7.4.3 Length adjustment ..................................................................................................................... 82
7.5 Mounting the hose and cable support .............................................................................................. 83
7.6 Preparing the wrapping material brake ............................................................................................ 83
7.7 Attaching the Triangle Spotlights ..................................................................................................... 84
7.8 Checking/setting the tyre pressure ................................................................................................... 84
8Start-up..................................................................................................................................................85
8.1 Connect the machine to the tractor .................................................................................................. 86
8.2 Hydraulics ......................................................................................................................................... 87
8.2.1 Special Safety Instructions ........................................................................................................ 87
8.2.2 Connecting the hydraulic lines .................................................................................................. 88
8.3 Hydraulic brake (Export) .................................................................................................................. 89
8.4 Hydraulic brake (auxiliary brake) ...................................................................................................... 89
8.4.1 Install the PTO shaft .................................................................................................................. 90
8.5 Compressed Air Connections for the Compressed Air Brake .......................................................... 92
8.6 Connecting road travel lighting ......................................................................................................... 93
8.7 Using the safety chain ...................................................................................................................... 94
9KRONE Medium Operation Panel.......................................................................................................96
9.1 Overview .......................................................................................................................................... 96
9.2 Switching Operation Panel ON/OFF ................................................................................................ 97
9.3 Net Tying / Twine Tying.................................................................................................................... 97

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9.3.1 Selecting Net Tying or Twine Tying .......................................................................................... 97
9.3.2 Setting the Number of Net Layers ............................................................................................. 98
9.3.3 Setting the Number of Twine Wraps ......................................................................................... 99
9.4 Operating Bale Counter ................................................................................................................. 100
9.5 Switching between Zero Setting of Blades Operation and Pick-up Operation .............................. 101
9.6 Displaying Baling Pressure ............................................................................................................ 102
9.7 Starting Tying ................................................................................................................................. 103
9.8 Testing Sensors for Bale Firmness ................................................................................................ 105
9.9 Position of the Sensors .................................................................................................................. 106
9.10 Setting the sensors ......................................................................................................................... 106
9.10.1 Sensor B4 Net Tying Stop (with “Operation Panel Medium” Version) .................................... 106
9.10.2 Sensor B5/B6 Filling Display (for “Operation Panel Medium” Version) .................................. 107
10 Driving and Transport........................................................................................................................108
10.1 Preparing the machine for road travel ............................................................................................ 109
10.2 Securing the lifted pick-up .............................................................................................................. 109
10.3 Checking road travel lighting .......................................................................................................... 110
10.4 Switching off the machine .............................................................................................................. 111
10.4.1 Secure Machine with Wheel Chocks ...................................................................................... 111
10.4.2 Moving Parking Support into Support Position ....................................................................... 111
10.4.3 Disconnecting the PTO shaft from the tractor ......................................................................... 112
10.4.4 Disconnecting the Supply Lines .............................................................................................. 112
10.5 Preparing the machine for transportation ....................................................................................... 112
10.5.1 Raising the Machine ................................................................................................................ 113
10.5.2 Securing the side hoods.......................................................................................................... 114
10.5.3 Securing the twine box flap ..................................................................................................... 115
11 Operation.............................................................................................................................................116
11.1 Settings Before Starting Work ........................................................................................................ 117
11.2 Travelling speed ............................................................................................................................. 118
11.3 Filling the Bale Chamber ................................................................................................................ 119
11.3.1 Installing additional discharge plates in the tailgate ................................................................ 120
11.4 Wrapping and Depositing Bales ..................................................................................................... 121
11.5 After Baling ..................................................................................................................................... 121
11.6 Splash guard .................................................................................................................................. 122
11.7 Pick-up ........................................................................................................................................... 123
11.7.1 Moving pick-up into transport/working position ....................................................................... 123
11.7.2 Setting the pick-up working height .......................................................................................... 123
11.7.3 Replacing the shear bolt ......................................................................................................... 125
11.8 Roller crop guide ............................................................................................................................ 126
11.8.1 Setting the crop press roller unit ............................................................................................. 126
11.8.2 Setting the baffle sheet on the crop press roller unit .............................................................. 127
11.8.3 Removing/mounting the baffle sheet on the crop press roller unit ......................................... 128
11.9 Setting Baling Pressure .................................................................................................................. 129
11.10 Cutting system ................................................................................................................................ 131
11.10.1 General Aspects ...................................................................................................................... 131
11.10.2 Cutting length .......................................................................................................................... 132
11.10.3 Zero Setting of Blades............................................................................................................. 135
11.10.4 Blade Quick-Fit Device............................................................................................................ 137
11.10.5 Adjust blade control shaft ........................................................................................................ 139
11.11 Removing crop blockages .............................................................................................................. 141

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11.11.1 Crop blockage at the right and left corner of the pick-up ........................................................ 141
11.11.2 Crops blockage in the pick-up ................................................................................................. 141
11.11.3 Crop blockage under feed rotor .............................................................................................. 142
11.11.4 Crop blockage under the cutting rotor ..................................................................................... 142
11.11.5 Crop blockage in the baling element ....................................................................................... 143
11.12 Reversing device ............................................................................................................................ 144
11.12.1 Using the reversing device ...................................................................................................... 144
11.12.2 Replacing the shear bolt ......................................................................................................... 146
11.13 Assembly and disassembly of the bale ejector .............................................................................. 147
11.14 Floor conveyor chain ...................................................................................................................... 149
11.15 Double Twine Tying (Medium Operation Panel) ............................................................................ 150
11.15.1 Overview ................................................................................................................................. 150
11.15.2 Function of Tying ..................................................................................................................... 151
11.15.3 Setting the tying twine in place ............................................................................................... 152
11.16 Quadruple Twine Tying (operation terminal Beta, ISOBUS terminal) ............................................ 156
11.16.1 Overview ................................................................................................................................. 156
11.16.2 Function of Tying ..................................................................................................................... 157
11.16.3 Setting the tying twine in place ............................................................................................... 158
11.17 Net Wrapping ................................................................................................................................. 164
11.17.1 Functionality of the net wrapping ............................................................................................ 164
11.17.2 Inserting Net Roll ..................................................................................................................... 165
11.17.3 Insert Net ................................................................................................................................. 166
11.17.4 Disturbance at the net wrapping ............................................................................................. 168
12 Settings ...............................................................................................................................................169
12.1 Tying unit ........................................................................................................................................ 170
12.1.1 Setting the Twine Brake .......................................................................................................... 170
12.1.2 Adjusting the twine brake ........................................................................................................ 171
12.1.3 Loosening the twine brake ...................................................................................................... 172
12.1.4 Adjusting the idler roller........................................................................................................... 173
12.1.5 Adjusting the sensor ................................................................................................................ 173
12.1.6 Setting the wrapping material brake ....................................................................................... 174
12.1.7 Adjusting the additional net brake ........................................................................................... 175
12.1.8 Loosening the net brake.......................................................................................................... 176
12.1.9 Net spreader ........................................................................................................................... 176
12.1.10 Adjusting the Magnetic Coupling (in Case of Twine Wrapping).............................................. 177
12.2 Central chain lubrication system .................................................................................................... 178
12.2.1 Display Central Chain Lubrication System .............................................................................. 181
12.3 Adjusting the Automatic Floor Conveyor Stop ............................................................................... 183
12.3.1 Adjusting the switching time .................................................................................................... 184
13 Maintenance........................................................................................................................................185
13.1 Spare Parts .................................................................................................................................... 185
13.2 Maintenance table .......................................................................................................................... 186
13.3 Tightening torques .......................................................................................................................... 187
13.3.1 Metric Thread Screws with Control Thread............................................................................. 187
13.3.2 Metric Thread Screws with Fine Thread ................................................................................. 188
13.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................. 188
13.3.4 Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ....................... 189
13.4 Setting Tailgate Lock ...................................................................................................................... 190
13.4.1 Setting Lock Hook Stop........................................................................................................... 191

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13.5 Setting the mechanical baling pressure indicator (for version "Operation panel Medium") ........... 192
13.6 Setting Cutting Blade of Net Tying Device ..................................................................................... 194
13.6.1 Adjusting the cutting blades of the net wrap system ............................................................... 194
13.7 Setting Scraper to Spiral Roller ...................................................................................................... 195
13.8 Setting Spring Rail (with “Operation Panel Medium” Version) ....................................................... 196
13.9 Bleed the friction clutch on the universal shaft ............................................................................... 197
13.10 Grinding blades .............................................................................................................................. 198
13.11 Position of the Sensors .................................................................................................................. 199
13.12 Setting the sensors ......................................................................................................................... 199
13.13 Drawbar .......................................................................................................................................... 200
13.13.1 Hitches on the Drawbar........................................................................................................... 200
13.14 Main gearbox .................................................................................................................................. 201
13.14.1 Oil Level Check and Oil Change on Main Gearbox ................................................................ 201
13.14.2 Time Intervals for Oil Level Check and Oil Change on the Gearboxes .................................. 202
13.15 Drive chains .................................................................................................................................... 203
13.15.1 Tensioning the Drive Chains ................................................................................................... 203
13.16 Cleaning the Tensioning Arm Floor Conveyor Rear ...................................................................... 210
13.17 Shortening the floor conveyor chain ............................................................................................... 211
13.18 Tyres............................................................................................................................................... 213
13.18.1 Checking and maintaining tyres .............................................................................................. 214
13.19 Brakes ............................................................................................................................................ 216
13.19.1 Checking the brake setting ..................................................................................................... 216
13.19.2 Adjusting the cam brake.......................................................................................................... 217
13.20 Changing Blades ............................................................................................................................ 220
13.21 Grinding Blades .............................................................................................................................. 225
13.22 Maintenance – brake system (special equipment) ......................................................................... 226
13.22.1 Coupling heads (non-interchangeable) ................................................................................... 227
13.22.2 Air filter for pipelines ................................................................................................................ 228
13.22.3 Compressed-air reservoir........................................................................................................ 229
14 Maintenance –lubrication .................................................................................................................230
14.1 Special Safety Instructions ............................................................................................................. 230
14.2 Lubricants ....................................................................................................................................... 231
14.3 Lubricating the cardan shaft ........................................................................................................... 231
14.4 Lubrication Chart ............................................................................................................................ 232
15 Maintenance - hydraulic system.......................................................................................................240
15.1 Shut-off valve for tailgate ............................................................................................................... 241
15.2 Control block .................................................................................................................................. 241
15.3 Emergency Manual Operation Solenoid Valves (MC Cutting Unit) ............................................... 242
15.4 Replacing the hydraulic oil filter ..................................................................................................... 243
15.5 Circuit Diagrams of the Hydraulic System...................................................................................... 243
16 Placing in Storage ..............................................................................................................................244
16.1 At the End of the Harvest Season .................................................................................................. 244
16.2 Before the Start of the New Season ............................................................................................... 246
17 Malfunctions - Causes and Remedies..............................................................................................248
17.1 General malfunctions ..................................................................................................................... 249
17.2 Malfunctions on the central chain lubrication system ..................................................................... 252
17.3 Error Messages of KRONE Operation Terminal ............................................................................ 253
18 Disposal of the machine....................................................................................................................254

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18.1 Disposal of the machine ................................................................................................................. 254
19 ISOBUS Terminal................................................................................................................................255
20 Appendix .............................................................................................................................................256
20.1 Circuit Diagrams of the Hydraulic System...................................................................................... 256
20.2 Circuit Diagram ............................................................................................................................... 258
21 Index ....................................................................................................................................................259
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2 To this Document
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2.1 Validity
These operating instructions are valid for round balers of types:
Fortima F 1250 (RP601-10)
Fortima F 1250 MC (RP601-11)
Fortima F 1600 (RP601-20)
Fortima F 1600 MC (RP601-21)
Fortima V 1500 (RP601-30)
Fortima V 1500 MC (RP601-31)
Fortima V 1800 (RP601-40)
Fortima V 1800 MC (RP601-41)
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2.2 Re-Ordering
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If this document has become unusable in whole or in part, you can order a replacement, quoting
the document number on the cover sheet. Contact data can be found in the chapter “Contact
persons”.
The document can additionally be downloaded via the KRONE Media Center
http://www.mediathek.krone.de//.
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2.3 Further applicable documents
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To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
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Part designation
Document type
Universal shaft
Operating instructions
Operation terminal Beta
Operating instructions
CCI terminal (optional)
Operating instructions
WTK joystick (optional)
Operating instructions
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2.4 Target group of this document
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This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
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2.5 How to use this document
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2.5.1 Directories and References
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Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
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2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
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2.5.3 Term “Machine”
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Throughout the rest of this document, the “round baler” will also be referred to as the “machine”.
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2.5.4 Figures
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The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
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2.5.5 Scope of Document
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In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
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2.5.6 Means of representation
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Icons in the text
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In this document, the following means of representation are used:
Action step
A bullet point () designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
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Symbols in figures
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To visualize parts and actions steps, the following icons are used:
Icon
Explanation
1
Reference sign for part
I
Position of a part (e.g. move from pos. I to pos. II)
X
Dimensions (e.g. B = width, H = height, L = length)
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
enlargement of display detail
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
LH
Left-hand machine side
RH
Right-hand machine side
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Warning signs
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Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
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Notes with information and recommendations
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Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
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To this Document
14
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2.5.7 Conversion table
By means of the following table, metric units can be converted into US units.
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Quantity
SI Units (Metric)
Factor
Inch-Pound Units
Unit Name
Abbreviation
Unit Name
Abbreviation
Area
hectare
ha
2.47105
acre
acres
Flow
liters per
minute
L/min
0.2642
US gallon per
minute
gpm
cubic meter
per hour
m³/h
4.4029
Force
newton
N
0.2248
pound-force
lbf
Length
millimeter
mm
0.03937
inch
in.
meter
m
3.2808
foot
ft.
Power
kilowatt
kW
1.3410
horsepower
hp
Pressure
kilopascal
kPa
0.1450
pound per
square inch
psi
megapascal
MPa
145.0377
bar (non-SI)
bar
14.5038
Torque
newton meter
Nm
0.7376
pound-foot or
foot-pound
ft∙lbf
8.8507
pound-inch or
inch-pound
in∙lbf
Temperature
degree
Celsius
°C
°Cx1.8+32
degree
Fahrenheit
°F
Velocity
meter per
minute
m/min
3.2808
foot per
minute
ft/min
meter per
second
m/s
3.2808
foot per
second
ft/s
kilometer per
hour
km/h
0.6215
miles per
hour
mph
Volume
liter
L
0.2642
US gallon
US gal.
milliliter
ml
0.0338
US ounce
US oz.
cubic
centimeter
cm³
0.0610
cubic inch
in³
Weight
kilogram
kg
2.2046
pound
lbs
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Safety
15
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3 Safety
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3.1 Purpose of Use
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Round balers Fortima F 1250 (MC)/F 1600 (MC) and Fortima V 1500 (MC)/V 1800 (MC) are
pick-up balers. They compact agricultural material such as hay, straw or grass silage into round
bales.
The round balers Fortima F 1250 (MC)/F 1600 (MC) are equipped with a fix bale chamber. The
fix bale chamber of Fortima F 1250 (MC) enables baling of round bales with a diameter of
approx. 1.25 m; whereas the bale chamber of Fortima F 1600 (MC) enables baling with a
diameter of approx. 1.55 m.
The round balers Fortima V 1500 (MC) and V 1800 (MC) are equipped with a variable bale
chamber.
The variable bale chamber of Fortima V 1500 (MC) enables baling of round bales with a
diameter of approx. 1.00 - 1.50 m; the variable bale chamber of Fortima V 1800 (MC) enables
baling with a diameter of approx. 1.00 - 1.80 m.
The width of the round bales amounts to 1.20 m. The round balers are equipped with quadruple
twine tying (with magnetic coupling) and/or net wrapping systems.
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WARNING! –Intake and baling of crops not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swathing of the crops and automatic
intake by the pick-up as it passes over them.
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Ver
3.2 Intended use
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The round baler is built exclusively for customary use in agricultural work (intended use).
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Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
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3.3 Service life of the machine
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– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
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Safety
16
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3.4 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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3.4.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
aimed at the user and contain safety-relevant information.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not observed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”
in the Safety chapter.
• Before working, also read and observe the respective sections in the operating instructions.
• Keep the operating instructions ready to hand for the user of the machine.
• Hand over the operating instructions to subsequent users.
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3.4.2 Personnel qualification of the operating personnel
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
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3.4.3 Personnel qualification of the technicians
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If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed
improperly on the machine, people may be seriously or fatally injured. To avoid accidents,
everyone who performs work according to these instructions must meet the following minimum
requirements:
• Qualified professional, with relevant training.
• Capable of assembling the (partially) disassembled machine according to the assembly
instructions provided by the manufacturer.
• Capable of extending, modifying or repairing the function of the machine according to the
relevant instructions provided by the manufacturer.
• Ability to perform the work safely according to these instructions.
• Understands the mode of operation of the work to be performed and the machine and is
able to identify and avoid the hazards associated with the work.
• Has read these instructions and is able to apply the information in these instructions
accordingly.
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Safety
17
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3.4.4 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
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3.4.5 Coupling the machine safely
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When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
• Observe all operating instructions when connecting:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
• Observe the changed driving behaviour of the combination.
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3.4.6 Structural changes to the machine
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Structural changes and enhancements may impair the functionality and operational safety of the
machine. Thus there is a risk of serious injuries or death.
Structural changes and enhancements are not permitted.
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3.4.7 Additional equipment and spare parts
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Additional equipment and spare parts which do not comply with the requirements of the
manufacturer may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
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3.4.8 Workstations on the Machine
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Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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Safety
18
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3.4.9 Operational safety: Technically perfect condition
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Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
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Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
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Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
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Safety
19
Pos: 10.26 /BA/Sic herheit/1. Grun dlegende Sich erheitshinweise Betriebssicher heit - Tec hnische Grenz werte_RP_Schwader _Wender_BiG Pack_Trans portwagen @ 494\ mod_14883 76088355_78.d ocx @ 332278 9 @ @ 1
Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
– Maximum permitted operating pressure of the hydraulics
– Maximum permitted drive speed
– Maximum permitted axle load/axle loads
– Maximum permitted drawbar load
– Maximum permitted axle loads of the tractor
– Maximum permitted transport height and width
– Maximum permitted speed
• Observe limit values, see chapter "Technical data".
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Safety
20
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3.4.10 Danger zones
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When the machine is switched on, a danger zone may be created around this machine.
To avoid getting into the danger zone of the machine, maintain at least the safety distance.
If the safety distance is not followed, people may be seriously injured or killed.
• Do not switch on the drives and the engine until you are sure that no one has ignored the
safety distance.
• If people ignore the safety distance, switch off the drives.
• Stop the machine in the shunting operation and field mode.
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The safety clearance is:
For a machine in shunting operation and
field mode
In front of the machine
3 m
Behind the machine
5 m
Laterally to the machine
3 m
For machine switched on without driving motion
In front of the machine
3 m
Behind the machine
5 m
Laterally to the machine
3 m
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The safety distances named here are minimum distances according to the intended use. These
safety distances must be increased depending on operating conditions and environmental
conditions, when required.
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• Before working in front of or behind the tractor and in the danger zone of the machine: Shut
down and safeguard the machine, refer to chapter Safety, “Shutting Down and
Safeguarding the Machine”. This also applies to brief inspection work.
• Follow the information in all operating instructions concerned:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
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Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Observe the operating instructions of the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.
• Make sure that the universal shaft guards are attached and functional.
• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.
The machine may be damaged. Parts could be hurled up and hurt people.
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