Krone Big Pack 890 User manual
Original operating instructions
BiG PACK Baler
<v>T-Typ1</v>
BiG PACK 890 / XC
</v>
<v>T-Typ2</v>
BiG PACK 1270 / XC / MultiBale
</v>
<v>T-Typ3</v>
BiG PACK 1290 / XC
</v>
<v>T-Typ4</v>
BiG PACK 1290 HDP / XC
</v>
<v>T-Typ5</v></v>
<v>T
-
Typ6</v></v>
(
<v>T-abMasch.-Nr.</v>
from serial no.
</v>
: 810 445)
<v>T-Bestell-Nr.</v>
Order no.
</v>
: 150 000 050 04 en
<v>B-Titelbild</v> </v>
01.02.2011
Foreword
2
Pos: 1 /BA/Konfor mitätserklärungen/Groß packenpressen/NE Uab 2 010/Big Pack 890_1270 _1290_Baureihe @ 42\mod_127 3482400870_78.doc @ 382889
CV0
EC Declaration of Conformity
We, Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone BiG PACK Baler
Type / Types: BiG PACK 890; BiG PACK 1270; BiG PACK 1290;
BiG PACK 1290 HDP
BiG PACK 890 XC; BiG PACK 1270XC; BiG PACK 1290XC;
BiG PACK 1290 HDP XC
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 04.05.10
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
Pos: 2 /BA/Vorwort/Sehr geehrter Kunde @ 0\mod_11 95626300326_78.doc @ 905
Dear customer,
Dear customer,
You have now received the operating instructions for the KRONE
product which you have purchased.
These operating instructions contain important information for the
proper use and safe operation of the machine.
If these operating instructions should become wholly or partially
unusable, you can obtain replacement operating instructions for
your machine by stating the number given overleaf.
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Foreword
3
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1 Foreword
Pos: 4.2 /BA/Vor wort/Großpackenpressen/ Verehrter Kunde Bi GPac k @ 17\mod_1236162357058_78. doc @ 201236
Dear Customer!
By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
It is important to read the operating instructions very carefully before you start operating the
machine to allow you to use the BiG PACK baler to its full capacity.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the BiG PACK baler.
Pos: 4.3 /BA/Vorwort/ Großpackenpressen/W eiterer Verlauf BiG Pack @ 17\mod_ 1236162359418_78.doc @ 201261
Note
In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the
"machine".
Pos: 4.4 /BA/Vor wort/Beachten Sie für Maschi ne @ 0\mod_1195626904076_78. doc @ 944
Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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Table of Contents
4
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2 Table of Contents
Pos: 7 /BA/Inhaltsver zeichnis Sprachenne utral @ 10\mod_1221574899 104_0.doc @ 135495
1Foreword.................................................................................................................................................3
2Table of Contents...................................................................................................................................4
3Introduction...........................................................................................................................................14
3.1Purpose of Use ................................................................................................................................ 14
3.2Validity ............................................................................................................................................. 14
3.2.1Contact......................................................................................................................................... 14
3.3Identification Plate ........................................................................................................................... 15
3.4Information Required for Questions and Orders.............................................................................. 15
3.5Intended Use ................................................................................................................................... 16
3.6Technical data ................................................................................................................................. 17
3.6.1BiG PACK 890 / XC ..................................................................................................................... 17
3.6.2BiG PACK 1270 / XC ................................................................................................................... 18
3.6.3BiG PACK 1290 / XC ................................................................................................................... 19
3.6.4BiG PACK 1290 HDP / XC .......................................................................................................... 20
3.7Lubricants ........................................................................................................................................ 22
3.7.1Filling Quantities and Lubrication Designations for Gearboxes................................................... 22
3.7.2Oil quantities and designations for the on-board hydraulic system............................................. 23
3.7.3Oil quantities and designations for the compressor .................................................................... 23
3.8General technical description .......................................................................................................... 24
3.9Connection prerequisites on tractor................................................................................................. 25
3.9.1Hydraulic connections.................................................................................................................. 26
3.10Machine overview ............................................................................................................................ 28
3.10.1Left side of the BiG PACK baler with tandem axle .................................................................. 28
3.10.2Right side of the BiG PACK baler with tandem axle................................................................ 30
3.10.3Functioning of the VFS conveyor system................................................................................ 32
3.10.4Functional description of the BiG PACK baler......................................................................... 33
4Safety.....................................................................................................................................................34
4.1Identifying Symbols in the Operating Instructions ........................................................................... 34
4.2Identification of the hazard warnings ............................................................................................... 34
4.2.1Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 35
4.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 35
4.2.3Safety-conscious work practices ................................................................................................. 35
4.3Safety Instructions and Accident Prevention Regulations............................................................... 36
4.4Hitched Implements ......................................................................................................................... 37
4.5PTO operation ................................................................................................................................. 38
4.6Hydraulic system ............................................................................................................................. 39
4.7Tyres................................................................................................................................................ 39
4.8Maintenance .................................................................................................................................... 40
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5
4.9Unauthorised Conversion/Modification and Spare Parts Production .............................................. 40
4.10Inadmissible Modes of Operation .................................................................................................... 40
4.11Safety Instructions on the Machine ................................................................................................. 40
4.12Introduction ...................................................................................................................................... 41
4.13Position of the Adhesive Safety Stickers on the Machine ............................................................... 42
4.14Position of the General Information Labels on the Machine............................................................ 44
4.14.1Re-Ordering the Adhesive Safety and Information Labels ...................................................... 45
4.14.2Affixing the Adhesive Safety and Information Labels .............................................................. 45
4.15Special safety instructions ............................................................................................................... 46
4.15.1Ladder...................................................................................................................................... 46
4.15.2Fire extinguisher ...................................................................................................................... 47
4.16Parking brake................................................................................................................................... 48
4.17Flywheel brake................................................................................................................................. 49
4.18Swivelling parking support into transport position ........................................................................... 50
4.18.1Hydraulic parking jack (optional) ............................................................................................. 51
5Commissioning.....................................................................................................................................53
5.1Adjusting the drawbar height ........................................................................................................... 54
5.2Adjusting the height of the drive train .............................................................................................. 55
5.3Mounting onto the Tractor................................................................................................................ 56
5.4PTO shaft......................................................................................................................................... 57
5.4.1Length adjustment ....................................................................................................................... 57
6Start-up..................................................................................................................................................58
6.1Mounting onto the Tractor................................................................................................................ 59
6.1.1Install the PTO shaft .................................................................................................................... 60
6.2Hydraulics ........................................................................................................................................ 62
6.2.1Special Safety Instructions .......................................................................................................... 62
6.2.2Connecting the hydraulic lines..................................................................................................... 62
6.3Hydraulic brake (Export) .................................................................................................................. 64
6.4Hydraulic connection to block the coaster/steering axle (special equipment)................................. 64
6.5Load-sensing connection................................................................................................................. 65
6.6Adjusting the hydraulic system ........................................................................................................ 65
6.7Compressed Air Connections for the Compressed Air Brake ......................................................... 66
6.7.1Supports for compressed air hoses............................................................................................. 67
6.8Electrical connections ...................................................................................................................... 68
6.8.1Work lights (optional)................................................................................................................... 68
7Driving and Transport..........................................................................................................................69
7.1Preparations for road travel ............................................................................................................. 69
7.1.1Lifting the Pick-up ........................................................................................................................ 69
7.1.2Roller chute hydraulically activated ............................................................................................. 70
7.1.3Bale chute in transport position (optional) ................................................................................... 70
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6
7.1.4Checking the lighting system....................................................................................................... 71
7.1.5Releasing the parking brake........................................................................................................ 71
7.2Moving ............................................................................................................................................. 72
7.2.1Manoeuvring the machine without hydraulic connection............................................................. 73
7.3Parking............................................................................................................................................. 74
7.3.1Parking brake............................................................................................................................... 74
7.3.2Wheel chocks .............................................................................................................................. 75
8KRONE operation terminal Gamma....................................................................................................77
8.1Mounting the control unit ................................................................................................................. 78
8.1.1Electrical power supply ................................................................................................................ 79
8.2Overview.......................................................................................................................................... 80
8.3Description of the keys .................................................................................................................... 81
8.4Operational readiness...................................................................................................................... 82
8.5Manual mode ................................................................................................................................... 84
8.5.1Basic screen manual mode 1/2 ................................................................................................... 84
8.5.2Basic screen manual mode 2/2 ................................................................................................... 86
8.5.3Setting the target bale channel flap pressure.............................................................................. 89
8.5.4Setting the bale length (only with electr. bale length setting) ...................................................... 90
8.6Automatic mode............................................................................................................................... 92
8.7Buttons on the machine ................................................................................................................... 94
8.8Description of baling process........................................................................................................... 95
8.9Bale channel chamber empty .......................................................................................................... 95
8.9.1Bale channel chamber full ........................................................................................................... 95
8.10Menu level........................................................................................................................................ 96
8.10.1Short overview ......................................................................................................................... 96
8.10.2Bringing up a Menu Level........................................................................................................ 97
8.11Main menu 1 „Settings“.................................................................................................................... 99
8.11.1Menu 1-1 „Correction value bale length“ ............................................................................... 100
8.11.2Menu 1-2 „Knotter signal“ ...................................................................................................... 101
8.11.3Menu 1-3 „Sensitivity of direction display“ ............................................................................. 102
8.11.4Menu 1-4 „Contrast"............................................................................................................... 103
8.11.5Menu 1-5 „Central lubrication“ ............................................................................................... 106
8.11.6Menu 1-6 „Knotter blowing“ ................................................................................................... 108
8.11.6.1Menu 1-6-1 „Strokes / blow“ .......................................................................................... 109
8.11.6.2Menu 1-6-2 „Bales / blow“.............................................................................................. 110
8.11.6.3Menu 1-6-3 „Blow time“ ................................................................................................. 111
8.11.7Menu 1-7 „Unit of measurement“........................................................................................... 112
8.12Main Menu 2 "Counters"................................................................................................................ 113
8.12.1Menu 2-1 „Customer counter“................................................................................................ 114
8.12.2Menu 2-2 „Total bale counter“ ............................................................................................... 116
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7
8.13Main menu 4 „Service“................................................................................................................... 117
8.13.1Menu 4-2 "Manual Sensor Test"............................................................................................ 118
8.13.2Actuator test........................................................................................................................... 124
8.13.3Menu 4-4 „Manual actuator test“ ........................................................................................... 124
8.14Main menu 5 „Info“......................................................................................................................... 127
8.14.1Info window............................................................................................................................ 128
8.15Main menu 6 "Technician" ............................................................................................................. 129
8.15.1Alarm Message...................................................................................................................... 130
9KRONE ISOBUS-Terminal CCI 100...................................................................................................136
9.1Installing the terminal into cabin .................................................................................................... 137
9.2ISOBUS short cut button ............................................................................................................... 138
9.2.1Connecting the terminal (on tractors with integrated ISOBUS system) .................................... 140
9.2.2Connecting the terminal (on tractors without ISOBUS system)................................................. 141
9.2.3Switching the terminal on / off when the machine is not connected.......................................... 142
9.2.4Switching the terminal on / off when the machine is connected................................................ 143
9.3Manual mode ................................................................................................................................. 144
9.3.1Manual mode basic screen........................................................................................................ 144
9.3.2Manual mode basic screen........................................................................................................ 146
9.3.3Setting the target bale channel flap pressure............................................................................ 148
9.3.4Setting the bale length (only for electrical bale length setting).................................................. 149
9.4Automatic mode............................................................................................................................. 151
9.5Buttons on the machine ................................................................................................................. 153
9.6Description of baling process......................................................................................................... 154
9.7Bale channel chamber empty ........................................................................................................ 154
9.7.1Bale channel chamber full ......................................................................................................... 154
9.8Menu level...................................................................................................................................... 155
9.8.1Brief overview ............................................................................................................................ 155
9.8.2Calling up the menu level .......................................................................................................... 156
9.9main menu 1 „settings“ .................................................................................................................. 157
9.9.1Menu 1-1 „Correction value bale length“ ................................................................................... 158
9.9.2Menu 1-2 „Knotter signal“ .......................................................................................................... 159
9.9.3Menu 1-3 „Sensitivity of the direction display“........................................................................... 160
9.9.4Menu 1-5 „Central lubrication“ ................................................................................................... 162
9.9.5Menu 1-6 „Knotter blowing“ ....................................................................................................... 164
9.9.5.1Menu 1-6-1 „Strokes / blow“ .............................................................................................. 165
9.9.5.2Menu 1-6-2 „Bales / blow“.................................................................................................. 166
9.9.5.3Menu 1-6-3 „Blow time“ ..................................................................................................... 167
9.10main menu 2 „counters“................................................................................................................. 168
9.10.1Menu 2-1 „Customer counter“................................................................................................ 169
9.10.2Menu 2-2 „Total bale counter“ ............................................................................................... 171
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8
9.11Main menu 4 „Service“................................................................................................................... 172
9.11.1Menu 4-2 „Manual sensor test“.............................................................................................. 173
9.11.2Actuator test........................................................................................................................... 179
9.11.3Menu 4-4 „Manual actuator test“ ........................................................................................... 179
9.12Main menu 5 „Info“......................................................................................................................... 182
9.13Main menu 6 „Fitter“ ...................................................................................................................... 183
9.14Alarm message.............................................................................................................................. 184
9.15Alarm messages ............................................................................................................................ 185
10ISOBUS operation ..............................................................................................................................191
10.1Attaching the ISOBUS terminal ..................................................................................................... 192
10.1.1Connection terminal to tractor................................................................................................ 192
10.1.2Connection tractor to machine............................................................................................... 192
10.2Differing functions to KRONE ISOBUS terminal CCI .................................................................... 193
10.3ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 194
10.3.1Example of a joystick assignment for Fendt (default setting) ................................................ 195
11Operation.............................................................................................................................................196
11.1Pick up ........................................................................................................................................... 197
11.2Default Setting (Working Height Setting)....................................................................................... 197
11.2.1Driving with Pick-up in fixed position ..................................................................................... 198
11.3Roller crop guide............................................................................................................................ 199
11.4Cutting system ............................................................................................................................... 200
11.4.1General aspects..................................................................................................................... 200
11.4.2Cutting length......................................................................................................................... 201
11.4.3Activating the cutting system ................................................................................................. 202
11.5Blade Changing ............................................................................................................................. 202
11.5.1Unlocking the blade shaft ...................................................................................................... 204
11.6Removing blockages ..................................................................................................................... 205
11.7Baling Force Regulation ................................................................................................................ 206
11.8Ejection of the last bale.................................................................................................................. 207
11.8.1Opening the bale channel chamber....................................................................................... 207
11.8.1.1Medium design: ............................................................................................................. 207
11.8.1.2Comfort design: ............................................................................................................. 207
11.8.2Activating the bale ejector...................................................................................................... 208
11.8.2.1Medium design: ............................................................................................................. 208
11.8.3Comfort design: ..................................................................................................................... 208
11.9Hydraulically foldable roller chute.................................................................................................. 209
11.9.1Medium design ...................................................................................................................... 209
11.9.2Comfort design ...................................................................................................................... 209
11.10Length adjustment of the big bales............................................................................................ 210
11.10.1Manual length adjustment...................................................................................................... 210
Table of Contents
9
11.10.2Electrical length setting (optional).......................................................................................... 210
11.11Twine ......................................................................................................................................... 211
11.11.1Electrical twine empty display................................................................................................ 211
11.11.2Twine motion indicator upper twine (double knotter)............................................................. 212
11.11.3Initiate the tying process manually ........................................................................................ 213
11.12Drives......................................................................................................................................... 214
11.12.1Main drive .............................................................................................................................. 214
11.13Packer drum drive...................................................................................................................... 215
11.14Knotter shaft drive...................................................................................................................... 216
11.15XC cutting system drive ............................................................................................................. 216
11.16Pick-up drive with XC cutting system ........................................................................................ 217
11.17Pick-up drive over gearbox (without XC cutting system)........................................................... 217
11.18MultiBale equipment (optional) .................................................................................................. 218
12Settings ...............................................................................................................................................220
12.1Tying unit ....................................................................................................................................... 221
12.1.1Inserting the twine.................................................................................................................. 221
12.1.2Interconnecting the twine (twine box) .................................................................................... 222
12.1.3Threading the twine ............................................................................................................... 225
12.1.3.1Single knotter................................................................................................................. 225
12.1.3.2Lower twine double knotter............................................................................................ 226
12.1.3.3Upper twine.................................................................................................................... 227
12.2Setting the needles ........................................................................................................................ 228
12.2.1Lateral setting of the needles................................................................................................. 228
12.2.2Setting the height of the needles on the knotter.................................................................... 229
12.2.3Top dead centre of the needles............................................................................................. 230
12.3Setting the needle yoke brake ....................................................................................................... 231
12.4Position of needles – checking / setting the baling ram ................................................................ 232
12.5Setting the upper needle................................................................................................................ 233
12.5.1Checking the setting of the upper needle.............................................................................. 233
12.6Twine bar ....................................................................................................................................... 234
12.6.1Setting the twine bar (single knotter) ..................................................................................... 234
12.6.2Setting the twine bar (double knotter).................................................................................... 235
12.6.2.1Checking the twine bar after the setting ........................................................................ 236
12.6.3Pretension of the twine bar shaft ........................................................................................... 237
12.6.4Setting the knotter shaft brake............................................................................................... 237
12.7Twine brake Fehler! Textmarke nicht definiert. ............................................................................. 238
12.7.1Setting the twine tension on the upper twine strand (double knotter) ................................... 239
12.7.2Setting the twine tension of the lower twine strand (double knotter)..................................... 240
12.8Knotter ........................................................................................................................................... 241
12.8.1Locking the tying process ...................................................................................................... 241
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10
12.8.2Start-up .................................................................................................................................. 242
12.8.3Single knotter......................................................................................................................... 242
12.8.4Knotter hook (single knotter).................................................................................................. 242
12.8.5Setting of twine retainer......................................................................................................... 243
12.8.5.1Setting the holding force of the twine retainer (6).......................................................... 244
12.8.6Setting of blade lever (single knotter) .................................................................................... 245
12.8.7Double knotter ....................................................................................................................... 246
12.8.8Knotter hook (double knotter) ................................................................................................ 246
12.8.9Setting of twine retainer......................................................................................................... 247
12.8.9.1Setting the holding force of the twine retainer (6).......................................................... 248
12.8.10Setting the blade lever (double knotter)................................................................................. 249
12.9Baling ram setting .......................................................................................................................... 250
12.9.1Setting the baling ram blades ................................................................................................ 250
12.9.2Cleaning the running rails...................................................................................................... 251
12.9.3Lateral setting of the plunger ................................................................................................. 251
12.10Setting packer to baling ram...................................................................................................... 252
12.10.1Setting the packer.................................................................................................................. 252
12.11Variable filling system (VFS)...................................................................................................... 255
12.11.1Assembling the feeler rocker ................................................................................................. 255
12.11.2Setting the coupling (in zero position) ................................................................................... 256
12.11.2.1Setting the zero position ................................................................................................ 256
12.11.3Setting the triggering sensitivity............................................................................................. 257
12.11.4Absorbing mechanism ........................................................................................................... 258
12.11.4.1Checking the setting ...................................................................................................... 258
12.11.5Setting the spring of the zero adjuster................................................................................... 258
12.12Setting the flywheel cleaning (only on BiG PACK 890) ............................................................. 259
12.13Basic setting of the band brake (flywheel)................................................................................. 259
12.14Setting the bale chute................................................................................................................ 260
12.14.1Setting the MultiBale.............................................................................................................. 261
12.14.2Setting the position of the second needle yoke..................................................................... 261
12.14.3Setting the stop...................................................................................................................... 261
12.14.4Setting the height of the needle yoke brake .......................................................................... 261
12.14.5Setting the locking (frame)..................................................................................................... 262
12.14.6Setting the lockings of the needle yoke ................................................................................. 262
12.14.7Setting the rubber pad between the needle yokes ................................................................ 263
12.14.8Possible setting errors and their elimination (MultiBale) ....................................................... 263
12.15Setting the spring of the chain tensioner on the Pick-up........................................................... 264
12.15.1On version without cutting system......................................................................................... 264
13Maintenance........................................................................................................................................266
13.1Special Safety Instructions ............................................................................................................ 266
Table of Contents
11
13.2Spare Parts.................................................................................................................................... 266
13.3Lifting ............................................................................................................................................. 267
13.3.1Lifting eyes............................................................................................................................. 267
13.3.2Lifting ..................................................................................................................................... 267
13.4Tightening Torques........................................................................................................................ 268
13.5Tightening Torques (Countersunk Screws) ................................................................................... 269
13.6Cleaning......................................................................................................................................... 270
13.7Tyres.............................................................................................................................................. 270
13.7.1Checking and maintaining tyres............................................................................................. 271
13.7.2Tyre air pressure.................................................................................................................... 272
13.8Hydraulics ...................................................................................................................................... 273
13.8.1On-board hydraulic system.................................................................................................... 274
13.9High-pressure filter ........................................................................................................................ 275
13.10Load-sensing connection........................................................................................................... 276
13.11Adjusting the hydraulic system .................................................................................................. 277
13.12Diagram hydraulic block ............................................................................................................ 278
13.13Emergency manual activation.................................................................................................... 278
13.14Examples of Emergency Manual Activation .............................................................................. 279
13.14.1Lifting/lowering the roller chute.............................................................................................. 279
13.15Pressing force control (with emergency manual activation)...................................................... 280
13.15.1Setting the baling pressure.................................................................................................... 280
13.15.2Releasing the bale channel chamber (comfort)..................................................................... 280
13.16Filling Quantities and Lubrication Designations for Gearboxes................................................. 281
13.16.1Oil quantities and designations for the on-board hydraulic system....................................... 281
13.16.2Oil quantities and designations for the compressor .............................................................. 281
13.16.3Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 281
13.17Main gearbox ............................................................................................................................. 281
13.18Packer gearbox.......................................................................................................................... 283
13.19Transfer gearbox ....................................................................................................................... 284
13.20Pick-up gearbox......................................................................................................................... 285
13.21Cutting system drive gear.......................................................................................................... 286
14Maintenance - Brake System.............................................................................................................288
14.1Special Safety Instructions ............................................................................................................ 288
14.2Compressed-air reservoir .............................................................................................................. 289
14.2.1Setting the Transfer Mechanism............................................................................................ 290
14.2.2Pneumatic brake cylinders..................................................................................................... 291
14.3Compressor ................................................................................................................................... 292
14.4Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 293
14.5Replacing rollers / cam follower rollers.......................................................................................... 293
15Maintenance – lubrication.................................................................................................................294
Table of Contents
12
15.1Special Safety Instructions ............................................................................................................ 294
15.2Lubricants ...................................................................................................................................... 295
15.3General aspects............................................................................................................................. 295
15.4Lubricating the PTO shaft.............................................................................................................. 296
15.5Lubricating the rollers and cam follower rollers on the packer strips ............................................ 297
15.6Lubricating the rollers for the blade lever ...................................................................................... 298
15.7Lubrication points........................................................................................................................... 300
15.7.1Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 300
15.7.2Lubrication points BiG PACK 1290 HDP (XC)....................................................................... 302
15.7.3Automatic centralised lubrication system (optional) .............................................................. 311
15.8Position of the sensors (right hand side of the machine) .............................................................. 312
15.9Position of the sensors (left hand side of the machine)................................................................. 314
15.9.1Adjusting the Sensors............................................................................................................ 316
15.9.1.1Namur sensor d = 8 mm ................................................................................................ 316
15.9.1.2Namur sensor d = 12 mm .............................................................................................. 316
15.9.1.3Namur sensor d = 30 mm .............................................................................................. 317
16Placing in Storage..............................................................................................................................318
16.1Special Safety Instructions ............................................................................................................ 318
16.2At the End of the Harvest Season ................................................................................................. 319
16.3Before the Start of the New Season .............................................................................................. 320
16.3.1Overload coupling on flywheel............................................................................................... 321
17Malfunctions - Causes and Remedies..............................................................................................322
17.1Special Safety Instructions ............................................................................................................ 322
17.2General malfunctions..................................................................................................................... 323
17.3Malfunctions on the knotter............................................................................................................ 324
17.3.1Single knotter......................................................................................................................... 324
17.3.2Double knotter ....................................................................................................................... 327
17.4Troubleshooting in the central lubrication...................................................................................... 338
18Appendix.............................................................................................................................................340
18.1Hydraulic System Circuit Diagrams ............................................................................................... 340
18.2Work hydraulics part I for medium and comfort version electronics.............................................. 340
18.3Work hydraulics part II for comfort version electronics.................................................................. 341
18.4Work hydraulics part II for medium version electronics................................................................. 342
18.5On-board hydraulic system for medium version electronics.......................................................... 343
18.6On-board hydraulic system for comfort version electronics .......................................................... 344
18.7Electrical circuit diagram................................................................................................................ 345
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Table of Contents
13
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Introduction
14
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3 Introduction
These operating instructions contain fundamental instructions. These must be observed in
operation and maintenance. For this reason, these operating instructions must be read by
operating personnel before commissioning and use, and must be available for easy reference.
Follow both the general safety instructions contained in the section on safety and the specific
safety instructions contained in the other sections.
Pos: 10.2 /Überschri ften/Überschri ften 2/U-Z/Verwendungs zweck @ 1\mod_120170724673 8_78.doc @ 54055
3.1 Purpose of Use
Pos: 10.3 /BA/Ei nleitung/Maschinenüber sicht/Großpackenpr essen/Verwendung szweck BiG Pack 890_1270_1 290 Zusatz T1 @ 25\mod_124220 3444428_78.doc @ 250124
The BiG PACK balers are balers with a “Variable Feeding System”. They produce highly
compacted and dimensionally stable big bales with a length of 1.0 to 2.7 m under all conditions.
Pos: 10.4 /BA/Ei nleitung/Maschinenüber sicht/Großpackenpr essen/Verwendung szweck BiG Pack @ 17\mod_12361 69704371_78.doc @ 201567
The baler serves for intake and pressing of agricultural crops formed in swathes such as hay,
straw and grass silage.
Pos: 10.5 /BA/Einlei tung/Maschinenüber sicht/Großpackenpr essen/Aufnahme und Pr essung nicht genannter Pr essgüter @ 17\mod_12361 70563105_78.doc @ 201591
WARNING! – Intake and baling of pressing material not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swath form loading of the crops and
automatic intake by the Pick-up as it passes over them.
Pos: 10.6 /BA/Einlei tung/Gültigkeit/ Grosspackenpresse/ BiG Pack 890_1270_1290 @ 17\ mod_1236163613886_78. doc @ 201311
3.2 Validity
These operating instructions apply to Big Pack Balers of the types:
BiG PACK 890 / XC, BiG PACK 1270 / XC / MultiBale, BiG PACK 1290 / XC and
BiG PACK 1290 HDP / XC.
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3.2.1 Contact
Pos: 10.8 /Adressen/Adr esse Maschinenfabr ik KRONE Spelle @ 0\mod_1195 568531083_78.doc @ 734
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Strasse 10
D-48480 Spelle (Germany)
Telephone: + 49 (0) 59 77/935-0 (Head Office)
Fax.: + 49 (0) 59 77/935-339 (Head Office)
Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)
Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)
Email: [email protected]
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Introduction
15
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3.3 Identification Plate
Pos: 10.11 /BA/Einlei tung/Kennzeichnung/ BiG PAck @ 17\mod_1236164 057449_78.doc @ 201362
BPXC0100
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
Fig. 1
The machine data are located on the type plate (1). This is located on right-hand side of the
machine.
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3.4 Information Required for Questions and Orders
Type
Year of manufacture
Vehicle ID number
Note
The entire identification plate represents a legal document and should not be altered or
rendered illegible!
When asking questions concerning the machine or ordering spare parts, be sure to provide type
designation, vehicle ID number and the year of manufacture : To ensure that these data are
always available, we recommend that you enter them in the fields above.
Note
Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure
safety. The use of spare parts, accessories and other devices which are not manufactured,
tested or approved by KRONE will result in the revoking of the liability for damages resulting
thereof.
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Introduction
16
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3.5 Intended Use
Pos: 10.14.2 /BA/Ei nleitung/Bestimmungs gemäßer Gebrauch/Gro sspackenpresse/Bes timmungsgemäßer Gebr auch BiG Pack @ 17\mod_12361 69306605_78.doc @ 201542
The Big Pack baler is built exclusively for customary use in agricultural work (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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Introduction
17
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3.6 Technical data
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication. We reserve the right to make design changes at any time
and without notification of reasons.
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3.6.1 BiG PACK 890 / XC
BiG PACK 890 BiG PACK 890 XC
Single axle Tandem Single axle Tandem
Permissible maximum speed [km/h] 40 km/h 50 km/h*340 km/h 50 km/h*3
Length of working position
(mm) 9180
Length of transport position (mm) 7930
Height (mm) 3075
Weight (kg) 6580 6950 7480 7850
Tyres 710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
700/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
Width (mm)
2600
2550
2600
2670
2600
2550
2600
2670
Track width (mm) 1820 2040 1820 2040
Bale channel chamber Height (mm)
Width (mm)
900
800
Baling length (mm) from 1000 to 2700 (continuously adjustable)
Scattering width (mm) 1950
No. of knotter apparatus 4
Power requirement 75 KW (102 PS) 90 KW (122 PS)
Cutting system (number of blades) - 16
Friction clutch drive 1800 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 10.18 /BA/Einlei tung/Technische Dat en/Grosspackenpress e/*3 Tandemachse gebr emst / ungebremst @ 17\mod_1 236175204808_78. doc @ 201689
*3) 50 km/h with braked tandem axle
40 km/h with unbraked tandem axle
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Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
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Introduction
18
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3.6.2 BiG PACK 1270 / XC
BiG PACK 1270 BiG PACK 1270 XC
Single axle Tandem Single axle Tandem
Permissible maximum speed [km/h] 40 km/h 50 km/h*340 km/h 50 km/h*3
Length working position (mm) 9180
Length transport position (mm) 7930
Height (mm) 2875
Weight (kg) 7240 7610 8430 8800
Tyres 710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
Width (mm) 2995
Track width (mm) 2200 2250*12350*22200 2250*12350*2
Bale channel chamber
Height(mm)
Width (mm)
700
1200
Baling length (mm) from 1000 to 2700 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatus 6
Power requirement 80 KW (109 PS) 95 KW (129 PS)
Cutting system (number of blades) - 26
Friction clutch drive 1800 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
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*1) rigid
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*2) castor-steered
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*3) 50 km/h with braked tandem axle
40 km/h with unbraked tandem axle
Pos: 10.25 /BA/Einlei tung/Technische Dat en/Grosspackenpr esse/Technische Date n beziehen sich auf Basi sversion @ 17\mod_12361 72210574_78.doc @ 201644
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
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Introduction
19
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3.6.3 BiG PACK 1290 / XC
BiG PACK 1290 BiG PACK 1290 XC
Single axle Tandem Single axle Tandem
Permissible maximum speed [km/h] 40 km/h 50km/h*340 km/h 50km/h*3
Length working position (mm) 9180
Length of transport position (mm) 7930
Height (mm) 3075
Weight (kg) 7860 8230 9050 9420
Tyres 710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
710/45-22.5
500/50-17
550/45-22,5
620/40 R22,5
Width (mm) * 2995
Track width (mm) 2200 2250*12350*22200 2250*12350*2
Bale channel chamber Height (mm)
Width (mm)
900
1200
Baling length (mm) from 1000 to 2700 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatus 6
Power requirement 90 KW (122 PS) 105 KW (143 PS)
Cutting system (number of blades) - 26
Friction clutch drive 1800 Nm
Flywheel overload coupling Wedge release clutch 4500 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 10.28 /BA/Einlei tung/Technische Dat en/Grosspackenpress e/*1 Starr @ 17\mod_12 36175318949_78.doc @ 201713
*1) rigid
Pos: 10.29 /BA/Einlei tung/Technische Dat en/Grosspackenpress e/*2 nachlaufgelen kt @ 17\mod_12361753696 68_78.doc @ 201737
*2) castor-steered
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*3) 50 km/h with braked tandem axle
40 km/h with unbraked tandem axle
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Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
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Introduction
20
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3.6.4 BiG PACK 1290 HDP / XC
BiG PACK 1290 HDP BiG PACK 1290 HDP XC
Tandem Tandem
Permissible maximum speed [km/h] 50 km/h
Length working position (mm) 9940
Length of transport position (mm) 8850
Height (mm) 3110
Weight (kg) 10200 11500
Tyres 550/45-22,5
620/40 R 22.5
550/45-22,5
620/50 R 22.5
Width (mm) 2995
Track width (mm) 2250*12350*22250*12400*2
Bale channel chamber Height
(mm)
Width (mm)
Length (mm)
900
1200
3500
Baling length (mm) from 1000 to 3200 (continuously adjustable)
Scattering width (mm) 2380
No. of knotter apparatus 6
Power requirement 130 KW (177 PS) 145 KW (197 PS)
Cutting system (number of blades) - 26
Friction clutch drive 3000 Nm
Flywheel overload coupling Wedge release clutch 8000 Nm
Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm
Cam-type clutch for cutting system - 7000 Nm
Packer overload coupling Cam-type clutch 14500 Nm
Needle connecting rod Shear screw M10 x 55 DIN 931-10.9
Pos: 10.34 /BA/Einlei tung/Technische Dat en/Grosspackenpress e/*1 Starr @ 17\mod_12 36175318949_78.doc @ 201713
*1) rigid
Pos: 10.35 /BA/Einlei tung/Technische Dat en/Grosspackenpress e/*2 nachlaufgelen kt @ 17\mod_12361753696 68_78.doc @ 201737
*2) castor-steered
Pos: 10.36 /BA/Einlei tung/Technische Dat en/Grosspackenpr esse/Technische Date n beziehen sich auf Basi sversion @ 17\mod_12361 72210574_78.doc @ 201644
Note
The technical data specified in the table refer to the basic version of the machine in each case.
Deviations (e.g. due to additional attachments, etc.) are not included in this table.
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