Krone Big pack 890 User manual

Original operating instructions

BiG PACK Baler

BiG PACK 890 / XC

</v>

BiG PACK 1270 / XC / MultiBale

</v>

BiG PACK 1290 / XC

</v>

BiG PACK 1290 HDP / XC

</v>

<v>T

Typ6</v></v>

(

<v>T-abMasch.-Nr.</v>

from serial no.

</v>

: 810 445)

<v>T-Bestell-Nr.</v>

Order no.

</v>

: 150 000 050 04 en

<v>B-Titelbild</v> </v>

01.02.2011

Foreword

Pos: 1 /BA/Konfor mitätserklärungen/Groß packenpressen/NE Uab 2 010/Big Pack 890_1270 _1290_Baureihe @ 42\mod_127 3482400870_78.doc @ 382889

CV0

EC Declaration of Conformity

We, Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Krone BiG PACK Baler

Type / Types: BiG PACK 890; BiG PACK 1270; BiG PACK 1290;

BiG PACK 1290 HDP

BiG PACK 890 XC; BiG PACK 1270XC; BiG PACK 1290XC;

BiG PACK 1290 HDP XC

to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 04.05.10

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

Pos: 2 /BA/Vorwort/Sehr geehrter Kunde @ 0\mod_11 95626300326_78.doc @ 905

Dear customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

Pos: 3 /BA/-----S eitenumbruch------ @ 0\mod_11961 75311226_0.doc @ 4165

Foreword

Pos: 4.1 /Überschri ften/Überschri ften 1/U-Z/Vorwort @ 0\mod_1 195627720123_78.doc @ 982

1 Foreword

Pos: 4.2 /BA/Vor wort/Großpackenpressen/ Verehrter Kunde Bi GPac k @ 17\mod_1236162357058_78. doc @ 201236

Dear Customer!

By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the BiG PACK baler to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the BiG PACK baler.

Pos: 4.3 /BA/Vorwort/ Großpackenpressen/W eiterer Verlauf BiG Pack @ 17\mod_ 1236162359418_78.doc @ 201261

Note

In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the

"machine".

Pos: 4.4 /BA/Vor wort/Beachten Sie für Maschi ne @ 0\mod_1195626904076_78. doc @ 944

Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

Pos: 5 /BA/-----S eitenumbruch------ @ 0\mod_11961 75311226_0.doc @ 4165

Table of Contents

Pos: 6 /Überschrif ten/Überschrif ten1/ F-J/Inhaltsverzeic hnis @ 31\mod_125196995 2727_78.doc @ 302165

2 Table of Contents

Pos: 7 /BA/Inhaltsver zeichnis Sprachenne utral @ 10\mod_1221574899 104_0.doc @ 135495

1Foreword.................................................................................................................................................3

2Table of Contents...................................................................................................................................4

3Introduction...........................................................................................................................................14

3.1Purpose of Use ................................................................................................................................ 14

3.2Validity ............................................................................................................................................. 14

3.2.1Contact......................................................................................................................................... 14

3.3Identification Plate ........................................................................................................................... 15

3.4Information Required for Questions and Orders.............................................................................. 15

3.5Intended Use ................................................................................................................................... 16

3.6Technical data ................................................................................................................................. 17

3.6.1BiG PACK 890 / XC ..................................................................................................................... 17

3.6.2BiG PACK 1270 / XC ................................................................................................................... 18

3.6.3BiG PACK 1290 / XC ................................................................................................................... 19

3.6.4BiG PACK 1290 HDP / XC .......................................................................................................... 20

3.7Lubricants ........................................................................................................................................ 22

3.7.1Filling Quantities and Lubrication Designations for Gearboxes................................................... 22

3.7.2Oil quantities and designations for the on-board hydraulic system............................................. 23

3.7.3Oil quantities and designations for the compressor .................................................................... 23

3.8General technical description .......................................................................................................... 24

3.9Connection prerequisites on tractor................................................................................................. 25

3.9.1Hydraulic connections.................................................................................................................. 26

3.10Machine overview ............................................................................................................................ 28

3.10.1Left side of the BiG PACK baler with tandem axle .................................................................. 28

3.10.2Right side of the BiG PACK baler with tandem axle................................................................ 30

3.10.3Functioning of the VFS conveyor system................................................................................ 32

3.10.4Functional description of the BiG PACK baler......................................................................... 33

4Safety.....................................................................................................................................................34

4.1Identifying Symbols in the Operating Instructions ........................................................................... 34

4.2Identification of the hazard warnings ............................................................................................... 34

4.2.1Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 35

4.2.2Dangers in Case of Non-compliance with the Safety Instructions............................................... 35

4.2.3Safety-conscious work practices ................................................................................................. 35

4.3Safety Instructions and Accident Prevention Regulations............................................................... 36

4.4Hitched Implements ......................................................................................................................... 37

4.5PTO operation ................................................................................................................................. 38

4.6Hydraulic system ............................................................................................................................. 39

4.7Tyres................................................................................................................................................ 39

4.8Maintenance .................................................................................................................................... 40

Table of Contents

4.9Unauthorised Conversion/Modification and Spare Parts Production .............................................. 40

4.10Inadmissible Modes of Operation .................................................................................................... 40

4.11Safety Instructions on the Machine ................................................................................................. 40

4.12Introduction ...................................................................................................................................... 41

4.13Position of the Adhesive Safety Stickers on the Machine ............................................................... 42

4.14Position of the General Information Labels on the Machine............................................................ 44

4.14.1Re-Ordering the Adhesive Safety and Information Labels ...................................................... 45

4.14.2Affixing the Adhesive Safety and Information Labels .............................................................. 45

4.15Special safety instructions ............................................................................................................... 46

4.15.1Ladder...................................................................................................................................... 46

4.15.2Fire extinguisher ...................................................................................................................... 47

4.16Parking brake................................................................................................................................... 48

4.17Flywheel brake................................................................................................................................. 49

4.18Swivelling parking support into transport position ........................................................................... 50

4.18.1Hydraulic parking jack (optional) ............................................................................................. 51

5Commissioning.....................................................................................................................................53

5.1Adjusting the drawbar height ........................................................................................................... 54

5.2Adjusting the height of the drive train .............................................................................................. 55

5.3Mounting onto the Tractor................................................................................................................ 56

5.4PTO shaft......................................................................................................................................... 57

5.4.1Length adjustment ....................................................................................................................... 57

6Start-up..................................................................................................................................................58

6.1Mounting onto the Tractor................................................................................................................ 59

6.1.1Install the PTO shaft .................................................................................................................... 60

6.2Hydraulics ........................................................................................................................................ 62

6.2.1Special Safety Instructions .......................................................................................................... 62

6.2.2Connecting the hydraulic lines..................................................................................................... 62

6.3Hydraulic brake (Export) .................................................................................................................. 64

6.4Hydraulic connection to block the coaster/steering axle (special equipment)................................. 64

6.5Load-sensing connection................................................................................................................. 65

6.6Adjusting the hydraulic system ........................................................................................................ 65

6.7Compressed Air Connections for the Compressed Air Brake ......................................................... 66

6.7.1Supports for compressed air hoses............................................................................................. 67

6.8Electrical connections ...................................................................................................................... 68

6.8.1Work lights (optional)................................................................................................................... 68

7Driving and Transport..........................................................................................................................69

7.1Preparations for road travel ............................................................................................................. 69

7.1.1Lifting the Pick-up ........................................................................................................................ 69

7.1.2Roller chute hydraulically activated ............................................................................................. 70

7.1.3Bale chute in transport position (optional) ................................................................................... 70

Table of Contents

7.1.4Checking the lighting system....................................................................................................... 71

7.1.5Releasing the parking brake........................................................................................................ 71

7.2Moving ............................................................................................................................................. 72

7.2.1Manoeuvring the machine without hydraulic connection............................................................. 73

7.3Parking............................................................................................................................................. 74

7.3.1Parking brake............................................................................................................................... 74

7.3.2Wheel chocks .............................................................................................................................. 75

8KRONE operation terminal Gamma....................................................................................................77

8.1Mounting the control unit ................................................................................................................. 78

8.1.1Electrical power supply ................................................................................................................ 79

8.2Overview.......................................................................................................................................... 80

8.3Description of the keys .................................................................................................................... 81

8.4Operational readiness...................................................................................................................... 82

8.5Manual mode ................................................................................................................................... 84

8.5.1Basic screen manual mode 1/2 ................................................................................................... 84

8.5.2Basic screen manual mode 2/2 ................................................................................................... 86

8.5.3Setting the target bale channel flap pressure.............................................................................. 89

8.5.4Setting the bale length (only with electr. bale length setting) ...................................................... 90

8.6Automatic mode............................................................................................................................... 92

8.7Buttons on the machine ................................................................................................................... 94

8.8Description of baling process........................................................................................................... 95

8.9Bale channel chamber empty .......................................................................................................... 95

8.9.1Bale channel chamber full ........................................................................................................... 95

8.10Menu level........................................................................................................................................ 96

8.10.1Short overview ......................................................................................................................... 96

8.10.2Bringing up a Menu Level........................................................................................................ 97

8.11Main menu 1 „Settings“.................................................................................................................... 99

8.11.1Menu 1-1 „Correction value bale length“ ............................................................................... 100

8.11.2Menu 1-2 „Knotter signal“ ...................................................................................................... 101

8.11.3Menu 1-3 „Sensitivity of direction display“ ............................................................................. 102

8.11.4Menu 1-4 „Contrast"............................................................................................................... 103

8.11.5Menu 1-5 „Central lubrication“ ............................................................................................... 106

8.11.6Menu 1-6 „Knotter blowing“ ................................................................................................... 108

8.11.6.1Menu 1-6-1 „Strokes / blow“ .......................................................................................... 109

8.11.6.2Menu 1-6-2 „Bales / blow“.............................................................................................. 110

8.11.6.3Menu 1-6-3 „Blow time“ ................................................................................................. 111

8.11.7Menu 1-7 „Unit of measurement“........................................................................................... 112

8.12Main Menu 2 "Counters"................................................................................................................ 113

8.12.1Menu 2-1 „Customer counter“................................................................................................ 114

8.12.2Menu 2-2 „Total bale counter“ ............................................................................................... 116

Table of Contents

8.13Main menu 4 „Service“................................................................................................................... 117

8.13.1Menu 4-2 "Manual Sensor Test"............................................................................................ 118

8.13.2Actuator test........................................................................................................................... 124

8.13.3Menu 4-4 „Manual actuator test“ ........................................................................................... 124

8.14Main menu 5 „Info“......................................................................................................................... 127

8.14.1Info window............................................................................................................................ 128

8.15Main menu 6 "Technician" ............................................................................................................. 129

8.15.1Alarm Message...................................................................................................................... 130

9KRONE ISOBUS-Terminal CCI 100...................................................................................................136

9.1Installing the terminal into cabin .................................................................................................... 137

9.2ISOBUS short cut button ............................................................................................................... 138

9.2.1Connecting the terminal (on tractors with integrated ISOBUS system) .................................... 140

9.2.2Connecting the terminal (on tractors without ISOBUS system)................................................. 141

9.2.3Switching the terminal on / off when the machine is not connected.......................................... 142

9.2.4Switching the terminal on / off when the machine is connected................................................ 143

9.3Manual mode ................................................................................................................................. 144

9.3.1Manual mode basic screen........................................................................................................ 144

9.3.2Manual mode basic screen........................................................................................................ 146

9.3.3Setting the target bale channel flap pressure............................................................................ 148

9.3.4Setting the bale length (only for electrical bale length setting).................................................. 149

9.4Automatic mode............................................................................................................................. 151

9.5Buttons on the machine ................................................................................................................. 153

9.6Description of baling process......................................................................................................... 154

9.7Bale channel chamber empty ........................................................................................................ 154

9.7.1Bale channel chamber full ......................................................................................................... 154

9.8Menu level...................................................................................................................................... 155

9.8.1Brief overview ............................................................................................................................ 155

9.8.2Calling up the menu level .......................................................................................................... 156

9.9main menu 1 „settings“ .................................................................................................................. 157

9.9.1Menu 1-1 „Correction value bale length“ ................................................................................... 158

9.9.2Menu 1-2 „Knotter signal“ .......................................................................................................... 159

9.9.3Menu 1-3 „Sensitivity of the direction display“........................................................................... 160

9.9.4Menu 1-5 „Central lubrication“ ................................................................................................... 162

9.9.5Menu 1-6 „Knotter blowing“ ....................................................................................................... 164

9.9.5.1Menu 1-6-1 „Strokes / blow“ .............................................................................................. 165

9.9.5.2Menu 1-6-2 „Bales / blow“.................................................................................................. 166

9.9.5.3Menu 1-6-3 „Blow time“ ..................................................................................................... 167

9.10main menu 2 „counters“................................................................................................................. 168

9.10.1Menu 2-1 „Customer counter“................................................................................................ 169

9.10.2Menu 2-2 „Total bale counter“ ............................................................................................... 171

Table of Contents

9.11Main menu 4 „Service“................................................................................................................... 172

9.11.1Menu 4-2 „Manual sensor test“.............................................................................................. 173

9.11.2Actuator test........................................................................................................................... 179

9.11.3Menu 4-4 „Manual actuator test“ ........................................................................................... 179

9.12Main menu 5 „Info“......................................................................................................................... 182

9.13Main menu 6 „Fitter“ ...................................................................................................................... 183

9.14Alarm message.............................................................................................................................. 184

9.15Alarm messages ............................................................................................................................ 185

10ISOBUS operation ..............................................................................................................................191

10.1Attaching the ISOBUS terminal ..................................................................................................... 192

10.1.1Connection terminal to tractor................................................................................................ 192

10.1.2Connection tractor to machine............................................................................................... 192

10.2Differing functions to KRONE ISOBUS terminal CCI .................................................................... 193

10.3ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 194

10.3.1Example of a joystick assignment for Fendt (default setting) ................................................ 195

11Operation.............................................................................................................................................196

11.1Pick up ........................................................................................................................................... 197

11.2Default Setting (Working Height Setting)....................................................................................... 197

11.2.1Driving with Pick-up in fixed position ..................................................................................... 198

11.3Roller crop guide............................................................................................................................ 199

11.4Cutting system ............................................................................................................................... 200

11.4.1General aspects..................................................................................................................... 200

11.4.2Cutting length......................................................................................................................... 201

11.4.3Activating the cutting system ................................................................................................. 202

11.5Blade Changing ............................................................................................................................. 202

11.5.1Unlocking the blade shaft ...................................................................................................... 204

11.6Removing blockages ..................................................................................................................... 205

11.7Baling Force Regulation ................................................................................................................ 206

11.8Ejection of the last bale.................................................................................................................. 207

11.8.1Opening the bale channel chamber....................................................................................... 207

11.8.1.1Medium design: ............................................................................................................. 207

11.8.1.2Comfort design: ............................................................................................................. 207

11.8.2Activating the bale ejector...................................................................................................... 208

11.8.2.1Medium design: ............................................................................................................. 208

11.8.3Comfort design: ..................................................................................................................... 208

11.9Hydraulically foldable roller chute.................................................................................................. 209

11.9.1Medium design ...................................................................................................................... 209

11.9.2Comfort design ...................................................................................................................... 209

11.10Length adjustment of the big bales............................................................................................ 210

11.10.1Manual length adjustment...................................................................................................... 210

Table of Contents

11.10.2Electrical length setting (optional).......................................................................................... 210

11.11Twine ......................................................................................................................................... 211

11.11.1Electrical twine empty display................................................................................................ 211

11.11.2Twine motion indicator upper twine (double knotter)............................................................. 212

11.11.3Initiate the tying process manually ........................................................................................ 213

11.12Drives......................................................................................................................................... 214

11.12.1Main drive .............................................................................................................................. 214

11.13Packer drum drive...................................................................................................................... 215

11.14Knotter shaft drive...................................................................................................................... 216

11.15XC cutting system drive ............................................................................................................. 216

11.16Pick-up drive with XC cutting system ........................................................................................ 217

11.17Pick-up drive over gearbox (without XC cutting system)........................................................... 217

11.18MultiBale equipment (optional) .................................................................................................. 218

12Settings ...............................................................................................................................................220

12.1Tying unit ....................................................................................................................................... 221

12.1.1Inserting the twine.................................................................................................................. 221

12.1.2Interconnecting the twine (twine box) .................................................................................... 222

12.1.3Threading the twine ............................................................................................................... 225

12.1.3.1Single knotter................................................................................................................. 225

12.1.3.2Lower twine double knotter............................................................................................ 226

12.1.3.3Upper twine.................................................................................................................... 227

12.2Setting the needles ........................................................................................................................ 228

12.2.1Lateral setting of the needles................................................................................................. 228

12.2.2Setting the height of the needles on the knotter.................................................................... 229

12.2.3Top dead centre of the needles............................................................................................. 230

12.3Setting the needle yoke brake ....................................................................................................... 231

12.4Position of needles – checking / setting the baling ram ................................................................ 232

12.5Setting the upper needle................................................................................................................ 233

12.5.1Checking the setting of the upper needle.............................................................................. 233

12.6Twine bar ....................................................................................................................................... 234

12.6.1Setting the twine bar (single knotter) ..................................................................................... 234

12.6.2Setting the twine bar (double knotter).................................................................................... 235

12.6.2.1Checking the twine bar after the setting ........................................................................ 236

12.6.3Pretension of the twine bar shaft ........................................................................................... 237

12.6.4Setting the knotter shaft brake............................................................................................... 237

12.7Twine brake Fehler! Textmarke nicht definiert. ............................................................................. 238

12.7.1Setting the twine tension on the upper twine strand (double knotter) ................................... 239

12.7.2Setting the twine tension of the lower twine strand (double knotter)..................................... 240

12.8Knotter ........................................................................................................................................... 241

12.8.1Locking the tying process ...................................................................................................... 241

Table of Contents

12.8.2Start-up .................................................................................................................................. 242

12.8.3Single knotter......................................................................................................................... 242

12.8.4Knotter hook (single knotter).................................................................................................. 242

12.8.5Setting of twine retainer......................................................................................................... 243

12.8.5.1Setting the holding force of the twine retainer (6).......................................................... 244

12.8.6Setting of blade lever (single knotter) .................................................................................... 245

12.8.7Double knotter ....................................................................................................................... 246

12.8.8Knotter hook (double knotter) ................................................................................................ 246

12.8.9Setting of twine retainer......................................................................................................... 247

12.8.9.1Setting the holding force of the twine retainer (6).......................................................... 248

12.8.10Setting the blade lever (double knotter)................................................................................. 249

12.9Baling ram setting .......................................................................................................................... 250

12.9.1Setting the baling ram blades ................................................................................................ 250

12.9.2Cleaning the running rails...................................................................................................... 251

12.9.3Lateral setting of the plunger ................................................................................................. 251

12.10Setting packer to baling ram...................................................................................................... 252

12.10.1Setting the packer.................................................................................................................. 252

12.11Variable filling system (VFS)...................................................................................................... 255

12.11.1Assembling the feeler rocker ................................................................................................. 255

12.11.2Setting the coupling (in zero position) ................................................................................... 256

12.11.2.1Setting the zero position ................................................................................................ 256

12.11.3Setting the triggering sensitivity............................................................................................. 257

12.11.4Absorbing mechanism ........................................................................................................... 258

12.11.4.1Checking the setting ...................................................................................................... 258

12.11.5Setting the spring of the zero adjuster................................................................................... 258

12.12Setting the flywheel cleaning (only on BiG PACK 890) ............................................................. 259

12.13Basic setting of the band brake (flywheel)................................................................................. 259

12.14Setting the bale chute................................................................................................................ 260

12.14.1Setting the MultiBale.............................................................................................................. 261

12.14.2Setting the position of the second needle yoke..................................................................... 261

12.14.3Setting the stop...................................................................................................................... 261

12.14.4Setting the height of the needle yoke brake .......................................................................... 261

12.14.5Setting the locking (frame)..................................................................................................... 262

12.14.6Setting the lockings of the needle yoke ................................................................................. 262

12.14.7Setting the rubber pad between the needle yokes ................................................................ 263

12.14.8Possible setting errors and their elimination (MultiBale) ....................................................... 263

12.15Setting the spring of the chain tensioner on the Pick-up........................................................... 264

12.15.1On version without cutting system......................................................................................... 264

13Maintenance........................................................................................................................................266

13.1Special Safety Instructions ............................................................................................................ 266