Krone AX 250 L User manual
Original operating instructions
Short-cut loading wagon / Short-cut
feeder wagon
AX 250 L
AX 250 D
AX 250 GL
AX 250 GD
AX 280 L
AX 280 GL
AX 280 GD
AX 310 GL
AX 310 GD
(from serial no.: 908 995)
Order no.: 150 000 121 11 en
30.10.2014
Table of Contents
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CV0
EC Declaration of Conformity
We Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Loading wagon KRONE
Type / types: AX 250 L; AX 250 GL, AX 280 L; AX 280 GL; AX 310 GL
Machine: Discharge wagon KRONE
Type / types: AX 250 D; AX 250 GD; AX 280 GD; AX 310 GD
to which this declaration refers is in compliance with the relevant provisions of
EG-directive 2006/42/EG (machines) and EG directive 2004/108/EG (EMV).
The signing Managing Director is authorised to compile the technical documents.
Spelle, 20.03.2013
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Year of manufacture: Machine No.:
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Table of Contents
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1 Table of Contents
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1Table of Contents...................................................................................................................................3
2Foreword...............................................................................................................................................11
3To this Document.................................................................................................................................12
3.1Validity..............................................................................................................................................12
3.2Target group of this document.........................................................................................................12
3.3How to use this document................................................................................................................12
3.4Directional information .....................................................................................................................12
3.5Identifying Symbols in the Operating Instructions............................................................................13
3.6Identification of the hazard warnings................................................................................................13
4Safety.....................................................................................................................................................14
4.1Purpose of Use.................................................................................................................................14
4.2Intended Use....................................................................................................................................14
4.3Basic safety instructions...................................................................................................................15
4.3.1Importance of the operating instructions...................................................................................15
4.3.2Personnel qualification..............................................................................................................15
4.3.3Children in danger.....................................................................................................................16
4.3.4Connecting front attachments or trailers...................................................................................16
4.3.5Structural changes to the machine ...........................................................................................16
4.3.6Additional equipment and spare parts ......................................................................................17
4.3.7Workstations and passengers...................................................................................................17
4.3.8Operational safety: Technically perfect condition.....................................................................18
4.3.9Danger zones............................................................................................................................19
4.3.10Keeping safety devices functional.............................................................................................21
4.3.11Personal protective equipment .................................................................................................22
4.3.12Safety signs on the machine.....................................................................................................22
4.3.13Traffic safety..............................................................................................................................23
4.3.14Parking the machine safely.......................................................................................................23
4.3.15Consumables............................................................................................................................24
4.3.16Dangers associated with the operational environment.............................................................24
4.3.17Sources of danger on the machine...........................................................................................25
4.3.18Dangers associated with certain activities: Climbing up and down..........................................27
4.3.19Dangers associated with certain activities: Work on the machine............................................27
4.3.20Dangers associated with certain activities: Working on wheels and tyres................................29
4.3.21Behaviour in hazardous situations and when accidents occur.................................................29
4.4Safety routines .................................................................................................................................30
4.4.1Stopping and securing the machine..........................................................................................30
4.4.2Supporting lifted machine and machine parts securely............................................................30
4.4.3Coupling the machine safely.....................................................................................................31
4.4.4Uncoupling the machine safely.................................................................................................31
4.4.5Preparing the machine for repair, maintenance and adjustment work.....................................32
4.4.6Starting the machine safely.......................................................................................................32
4.5Safety stickers on the machine........................................................................................................35
4.5.1Re-Ordering the Adhesive Safety and Information Labels .......................................................42
4.5.2Affixing the Adhesive Safety and Information Labels ...............................................................42
4.5.3Contact......................................................................................................................................42
4.6Safety Equipment.............................................................................................................................43
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4.6.1Parking brake............................................................................................................................43
4.6.2Support Jack.............................................................................................................................44
4.6.3Wheel chocks............................................................................................................................44
5Machine Description ............................................................................................................................46
5.1Machine overview.............................................................................................................................46
5.2Identification Plate............................................................................................................................48
5.3Information Required for Questions and Orders..............................................................................48
5.4Ladders ............................................................................................................................................49
5.5Pick-up .............................................................................................................................................50
5.5.1Pick-up guide wheels, rear (special request)............................................................................50
5.6Roller crop guide..............................................................................................................................51
5.7Cutting system..................................................................................................................................52
5.7.1General Aspects........................................................................................................................52
5.7.2Blade Versions..........................................................................................................................52
5.8Hydraulic system..............................................................................................................................53
5.9Technical data..................................................................................................................................54
5.10Lubricants.........................................................................................................................................60
5.11Filling Quantities and Lubrication Designations for Gearboxes.......................................................60
5.12Tyres ................................................................................................................................................61
6Commissioning.....................................................................................................................................62
6.1Changing the Drawbar Height and Adjusting the Hitch....................................................................64
6.2Height adjustment ............................................................................................................................65
6.2.1Adjusting of the cylinders..........................................................................................................65
6.3Angle Setting of the Hitch.................................................................................................................66
6.4Installation of the fittings...................................................................................................................67
6.5Setting the Driving Height ................................................................................................................76
6.5.1Tandem Unit with Hydraulic Compensation..............................................................................76
6.5.2Adjusting the Driving Height to X+120 mm...............................................................................77
6.5.3Venting the Hydraulic Circuit of the Unit...................................................................................79
6.5.4Lowering the Machine...............................................................................................................80
6.6Adjusting the hydraulic system.........................................................................................................81
6.6.1Operating the Machine without LS (Load-Sensing Connection)...............................................81
6.6.2Operating the Machine via LS (Load-Sensing Connection) .....................................................81
6.7Shortening Universal Shaft ..............................................................................................................82
7Start-up..................................................................................................................................................83
7.1Check before Start-up......................................................................................................................83
7.2Mounting onto the Tractor................................................................................................................84
7.2.1Connecting the trailer hitch to the trailer coupling of the tractor...............................................84
7.3Hydraulics.........................................................................................................................................85
7.3.1Connecting the hydraulic lines..................................................................................................86
7.4Hydraulic brake (Export) ..................................................................................................................86
7.5Hydraulic Brake (Export France)......................................................................................................87
7.6Single action hydraulic connection for coaster/steering axle (special equipment) ..........................88
7.7Drawbar Suspension........................................................................................................................88
7.7.1Special equipment.....................................................................................................................88
7.8Electrical connections ......................................................................................................................89
7.9Compressed Air Connections for the Compressed Air Brake..........................................................90
7.9.1Special equipment.....................................................................................................................90
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7.10Install the PTO shaft.........................................................................................................................91
7.11Using the safety chain......................................................................................................................92
8Driving and Transport..........................................................................................................................93
8.1Handling the Coaster/Steering Axle (Special Equipment) ...............................................................95
8.1.1With hydraulic connection option (Medium)..............................................................................95
8.1.2With Hydraulic Connection (Comfort) Option............................................................................96
8.1.3Driving forward with coaster/steering axle................................................................................96
8.1.4Driving backward with coaster/steering axle.............................................................................96
9KRONE operation terminal Alpha.......................................................................................................97
9.1Mounting...........................................................................................................................................98
9.2Electrical power supply ....................................................................................................................99
9.3Short Overview Control Unit...........................................................................................................100
9.4Switching On/Switching Off Control Unit........................................................................................102
9.5Switching On/Switching Off Working Floodlights...........................................................................103
9.6Folding Blades In / Out...................................................................................................................104
9.7Opening / Closing Tailgate.............................................................................................................105
9.8Lifting / Lowering Offset Drawbar...................................................................................................106
9.9Lifting / Lowering Pick-Up ..............................................................................................................107
9.10Floor Conveyor Supply...................................................................................................................108
9.11Floor Conveyor Reverse (Only For D/GD Design).........................................................................110
9.12Switching Automatic Loader On or Off (optional)...........................................................................111
9.13Sensor Test....................................................................................................................................112
9.13.1Setting the Floor Conveyor Speed..........................................................................................113
9.14Job Computer Replaced ................................................................................................................115
9.15Setting “Load Sensing” Parameter.................................................................................................116
9.16Parameter „Cross Conveyor“ Optional (Only For GD Design).......................................................117
9.17Parameter „Tailgate Sensor“ (Only For GL Design) ......................................................................118
9.18Parameter „Tailgate Hydraulics“ ....................................................................................................119
9.19Activating / Deactivating the “Automatic Loader” Parameter (optional).........................................120
9.20Messages.......................................................................................................................................121
9.21Alarm Messages.............................................................................................................................121
9.22Malfunctions - Causes and Remedies ...........................................................................................122
9.23Eliminating Alarm Messages..........................................................................................................123
9.24Displaying the Software Version....................................................................................................123
10KRONE ISOBUS Terminal..................................................................................................................125
10.1Installing the terminal into cabin.....................................................................................................126
10.2ISOBUS Short Cut Button..............................................................................................................127
10.2.1Display / Touchscreen ............................................................................................................128
10.2.2Connecting the Terminal (on tractors with integrated ISOBUS system).................................129
10.2.3Connecting the terminal (on tractors without ISOBUS system)..............................................130
10.2.4Connecting the Multi-Function Lever to the CCI Terminal (on Tractors with an Integrated
ISOBUS System).....................................................................................................................................131
10.2.5Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)132
10.2.6Switching the terminal on / off when the machine is not connected.......................................133
10.2.7Switching the terminal on / off when the machine is connected.............................................134
10.2.7.1Start screen......................................................................................................................134
10.3Display Design ...............................................................................................................................135
10.3.1Displays in the main window...................................................................................................142
10.4Bringing up the Basic Screens.......................................................................................................144
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11KRONE ISOBUS Terminal - loading operation................................................................................145
11.1Loading Operation..........................................................................................................................145
11.1.1Locking / Releasing Steering Axle..........................................................................................145
11.1.2Raising / Lowering the Lift Axle...............................................................................................145
11.1.3Bringing up the “Electronic Forced Steering” Menu................................................................145
11.1.4Bringing up the Start Screen...................................................................................................146
11.1.5Bringing up the Second Page of the Function Keys...............................................................146
11.1.6Bringing up the First Page of the Function Keys ....................................................................146
11.1.7Bringing up a Menu Level.......................................................................................................146
11.1.8Raising/lowering the pick-up...................................................................................................147
11.1.9Folding Blades in / Folding Blades out....................................................................................148
11.1.10Raising / lowering the drawbar................................................................................................149
11.1.11Activate floor conveyor supply................................................................................................149
11.1.12Automatic Loader....................................................................................................................150
11.1.13Automatic Drawbar (Optional).................................................................................................152
11.1.14Bringing up “Customer Counter” Menu...................................................................................153
11.1.15Switching Working Floodlights On and Off .............................................................................153
11.1.16Opening / Closing the Loading Area Cover............................................................................153
11.1.17Extending / Retracting Ejector ................................................................................................154
11.1.18Lifting / Lowering the Cutting Flap ..........................................................................................154
11.1.19Swivelling front wall in / out.....................................................................................................154
11.2“Electronic Forced Steering” Menu ................................................................................................155
11.3“Calibrating Straight-Ahead Driving” Menu....................................................................................156
11.4“Forced Steering Field Mode” Menu ..............................................................................................157
12KRONE ISOBUS Terminal - unloading operation............................................................................158
12.1Unloading Operation ......................................................................................................................158
12.1.1Locking / Releasing Steering Axle..........................................................................................158
12.1.2Raising / Lowering the Lift Axle...............................................................................................158
12.1.3Bringing up the “Electronic Forced Steering” Menu................................................................158
12.1.4Bringing up the Start Screen...................................................................................................159
12.1.5Bringing up the Second Page of the Function Keys...............................................................159
12.1.6Bringing up the First Page of the Function Keys ....................................................................159
12.1.7Bringing up a Menu Level.......................................................................................................159
12.1.8Bringing up “Customer Counter” Menu...................................................................................159
12.1.9Raising / lowering the drawbar................................................................................................160
12.1.10Activating / deactivating automatic unloader ..........................................................................161
12.1.11Opening / Closing Tailgate With Deactivated Automatic Unloader ........................................162
12.1.12Opening / Closing Tailgate With Deactivated Automatic Unloader ........................................163
12.1.13Switching on / off floor conveyor supply..................................................................................164
12.1.14Switching on the floor conveyor reverse.................................................................................165
12.1.15Switching on rapid traverse.....................................................................................................165
12.1.16Folding Blades in / Folding Blades out....................................................................................166
12.1.17Opening / Closing the Loading Area Cover............................................................................167
12.1.18Extending / Retracting Ejector ................................................................................................167
12.1.19Swivelling front wall in / out.....................................................................................................167
12.1.20Lifting / Lowering the Cutting Flap ..........................................................................................167
12.1.21Switching Working Floodlights On and Off .............................................................................168
12.2Unloading Operation Basic Screen with Cross Conveyor (Optional).............................................169
12.2.1Switching the discharge rollers on or off.................................................................................170
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12.3Buttons on the machine .................................................................................................................171
13KRONE ISOBUS Terminal - Menus...................................................................................................172
13.1Menu level......................................................................................................................................172
13.1.1Calling up the menu level........................................................................................................174
13.2Main menu 1 Automatic loader ......................................................................................................176
13.3Main Menu 1 “Loading Functions”..................................................................................................179
13.3.1Submenu 1-1 Automatic loader ..............................................................................................179
13.3.2Sub-Menu 1-2 “Automatic Drawbar / Optional”.......................................................................180
13.4Main Menu 2 “Automatic Unloader” ...............................................................................................183
13.5Main menu 3 Silage additive system..............................................................................................186
13.6Main Menu 4 “Setting Floor Conveyor Speed”...............................................................................188
13.7Main Menu 5 “Cross Conveyor Belt”..............................................................................................191
13.8Main menu 6 Central lubrication system........................................................................................192
13.9Main Menu 7 “Weight Control”.......................................................................................................194
13.9.1Weight control in the manual mode ........................................................................................198
13.9.1.1Saving full weight.............................................................................................................198
13.9.2Saving the tare........................................................................................................................200
13.9.3Weight control in automatic mode...........................................................................................202
13.9.4Calibration...............................................................................................................................204
13.9.4.1Calibrating the force measuring bolt for supported load and axle load...........................208
13.10Main Menu 13 “Counters” ..............................................................................................................210
13.10.1Sub-Menu 13-1 “Customer Counter” ......................................................................................211
13.10.2Sub-Menu 13-2 “Total Counter”..............................................................................................216
13.11Main Menu 14 “ISOBUS Settings” .................................................................................................217
13.11.1Sub-Menu 14-1 Diagnostics Auxiliary (AUX)..........................................................................218
13.11.2Sub-Menu 14-2 “Driving Speed Display Diagnostics / Motion Direction Display Diagnostics"219
13.11.3Sub-Menu 14-3 Setting the Background Colour.....................................................................220
13.11.4Sub-Menu 14-7 “Virtual Terminal (VT)”...................................................................................221
13.11.5Sub-Menu 14-9 “Switching Between Terminals” ....................................................................223
13.12Main Menu 15 “Settings”................................................................................................................224
13.12.1Sub-Menu 15-1 “Sensor Test” ................................................................................................225
13.12.2Sub-Menu 15-2 “Actuator Test” ..............................................................................................231
13.12.3Sub-Menu 15-4 Error List........................................................................................................237
13.12.4Sub-Menu 15-5 “Information”..................................................................................................238
13.12.5Sub-Menu 15-6 Technician.....................................................................................................239
13.13Alarm Message ..............................................................................................................................240
13.13.1Alarm messages .....................................................................................................................241
13.14Task Controller (optional)...............................................................................................................252
14Third-party ISOBUS terminal.............................................................................................................254
14.1Mounting ISOBUS Terminal...........................................................................................................255
14.1.1Connection Terminal to Tractor ..............................................................................................255
14.1.2Connection Tractor to Machine...............................................................................................255
14.2Differing functions to KRONE ISOBUS terminal CCI.....................................................................256
14.2.1ISOBUS Short Cut Button.......................................................................................................256
14.2.2With Electronically Controlled Coaster/Steering Axle Option (Comfort Control Unit).............257
14.3Automatic working lights ................................................................................................................258
14.3.1Switching Working Floodlights On and Off .............................................................................258
14.3.2Sub-Menu 14-1 Diagnostics Auxiliary (AUX)..........................................................................260
14.3.3Sub-Menu 14-2 “Driving Speed Display Diagnostics / Motion Direction Display Diagnostics"261
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14.3.4Sub-Menu 14-7 “Virtual Terminal (VT)”...................................................................................262
14.3.5Sub-Menu 14-9 “Switching Between Terminals” ....................................................................264
14.4ISOBUS „Auxiliary“-function (AUX)................................................................................................265
14.4.1Example of a joystick assignment for Fendt (default setting) .................................................268
14.4.2Recommended assignment of a WTK- multi-function lever ...................................................269
14.4.2.1Loading............................................................................................................................269
14.4.2.2Unloading GD design.......................................................................................................270
14.4.2.3Unloading GL design .......................................................................................................271
14.4.2.4Loading and Unloading....................................................................................................272
14.4.2.5Unloading GD design with cross conveyor......................................................................273
15Operation.............................................................................................................................................274
15.1Preparations for the Loading Process............................................................................................274
15.2Loading Process.............................................................................................................................274
15.2.1General Aspects on Loading...................................................................................................274
15.2.2Strong unevenness of the ground...........................................................................................274
15.3With medium electronic system .....................................................................................................275
15.4Comfort electronic system without automatic loader .....................................................................275
15.5Comfort electronic system with automatic loader ..........................................................................276
15.6Completion of the loading process.................................................................................................276
15.7Preparations for the Unloading Process ........................................................................................277
15.8Unloading Process.........................................................................................................................278
15.8.1GL Design with Medium Electronics / L Design with Medium Electronics..............................278
15.9After unloading...............................................................................................................................278
15.10Unloading Process.........................................................................................................................279
15.10.1GD Design with Medium Electronics / D Design with Medium Electronics.............................279
15.11Unloading Process.........................................................................................................................280
15.11.1L Design with Comfort Electronic System...............................................................................280
15.12Unloading Process.........................................................................................................................281
15.12.1GL design with comfort electronic system ..............................................................................281
15.13Unloading Process.........................................................................................................................282
15.13.1D Design with Comfort Electronic System / GD Design with Comfort Electronic System......282
15.14Modification for the unloading operation with cross conveyor (optional for GD only)....................283
15.14.1Pull out cross conveyor...........................................................................................................285
15.14.2Securing the cross conveyor...................................................................................................285
15.15Hand lever for discharge roller coupling (for GD design only).......................................................286
15.16Basic screen for unloading with cross conveyor............................................................................287
15.17Switching In-cab Comfort kit to Cross Conveyor Operation...........................................................287
15.18Tail control unit...............................................................................................................................288
15.18.1Attaching the tail control unit...................................................................................................288
15.18.2Using the tail control unit.........................................................................................................289
15.19Displaying the floor conveyor speed..............................................................................................290
15.20Function description of the keys.....................................................................................................291
15.21Alarm Messages.............................................................................................................................292
15.22Malfunctions - Causes and Remedies ...........................................................................................292
15.23Eliminating Alarm Messages..........................................................................................................292
15.24Switching off the machine ..............................................................................................................293
16Settings ...............................................................................................................................................295
16.1Pick-up ...........................................................................................................................................295
16.1.1Default setting (adjusting the working height).........................................................................295
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16.1.2Shear screw of the pick-up drive.............................................................................................296
16.1.3Pick-up guide wheels, rear (special request)..........................................................................297
16.2Roller crop guide............................................................................................................................297
16.3Adjusting the chop length...............................................................................................................298
16.3.1Adjusting the chop length........................................................................................................298
16.4Eliminating Blockages....................................................................................................................298
16.5Adjusting the blade bar ..................................................................................................................299
16.5.1Height adjustment of the fork pieces on the right and left side of the machine......................299
16.6Setting the inclination of the blade bar...........................................................................................299
16.7Adjusting the right cylinder to the locking bolt................................................................................300
16.8Adjusting the locking device for individual blades (response threshold)........................................301
16.9Setting the Tailgate Height.............................................................................................................302
17Maintenance........................................................................................................................................305
17.1Spare Parts ....................................................................................................................................305
17.2Maintenance table..........................................................................................................................306
17.3Tightening Torques ........................................................................................................................308
17.4Tightening Torques (Countersunk Screws) ...................................................................................309
17.5Chain tension .................................................................................................................................310
17.5.1Drive conveyor unit .................................................................................................................310
17.5.2Pick-up drive ...........................................................................................................................310
17.6Floor conveyor feed........................................................................................................................311
17.6.1Shortening of the floor conveyor chain ...................................................................................312
17.7Discharger......................................................................................................................................313
17.8Scraper...........................................................................................................................................313
17.9Distance from Blade to Drum.........................................................................................................314
17.10Distance from Scraper to Drum......................................................................................................315
17.11Checking the Safety Rollers of the Single Blade Locking Device..................................................316
17.12Tyres ..............................................................................................................................................317
17.12.1Checking and maintaining tyres..............................................................................................318
17.13Towing eyes on the drawbar..........................................................................................................318
17.14Blade Changing..............................................................................................................................319
17.14.1Grinding blades.......................................................................................................................320
17.14.2Inserting the cutters.................................................................................................................321
18Maintenance - hydraulic system.......................................................................................................323
18.1Display hydraulic block Comfort.....................................................................................................324
18.2Emergency manual activation........................................................................................................325
18.3Examples of Emergency Manual Activation...................................................................................326
18.4High-pressure filter.........................................................................................................................327
18.5Circuit Diagram of the Hydraulic System - Medium Electronics ....................................................328
18.5.1Legend for medium electronics...............................................................................................329
18.6Circuit Diagram of the Hydraulic System - Comfort Electronics ....................................................330
18.6.1Legend for comfort electronics................................................................................................331
18.7Hydraulic circuit diagram cross conveyor medium electronic system............................................332
18.7.1Legend cross conveyor medium electronic system................................................................333
18.8Hydraulic circuit diagram cross conveyor comfort electronic system ............................................334
18.8.1Legend cross conveyor comfort electronic system.................................................................335
18.9Hydraulic Circuit Diagram (Compensation - Tandem Axle)...........................................................336
19Maintenance - Gearbox......................................................................................................................337
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19.1Main gearbox..................................................................................................................................337
19.2Main gearbox..................................................................................................................................338
19.3Floor conveyor drive.......................................................................................................................339
19.4Discharge roller gear front (GD).....................................................................................................340
19.5Discharge roller gear rear (GD)......................................................................................................341
20Maintenance - Brake System.............................................................................................................342
20.1Brake setting ..................................................................................................................................342
20.2Adjusting the transfer mechanism..................................................................................................343
20.3Air Filter for Pipe.............................................................................................................................344
20.4Compressed-air reservoir...............................................................................................................347
20.4.1Checking the drain valve.........................................................................................................347
20.4.2Retighten tensioning belts.......................................................................................................347
21Maintenance – lubrication chart .......................................................................................................348
21.1PTO shaft.......................................................................................................................................349
21.2WALTERSCHEID Cam-type Clutch K64/12 to K64/24..................................................................350
21.3Lubrication chart (L/GL) .................................................................................................................352
21.4Lubrication points (GL)...................................................................................................................353
21.5Lubrication chart (GD)....................................................................................................................354
21.6Lubrication points (GD) ..................................................................................................................355
21.7Central lubrication system for the drive chains of the conveyor unit and pick-up..........................356
22Maintenance – electrical system.......................................................................................................357
22.1Position of sensors (L/GL)..............................................................................................................357
22.2Position of sensors (D/GD) (left-hand side of the machine) ..........................................................358
22.3Position of sensors (GD) (right-hand side of the machine)............................................................359
22.3.1Adjusting the Sensors.............................................................................................................360
22.3.1.1Namur sensor d = 12 mm................................................................................................360
22.3.1.2Namur sensor d = 30 mm................................................................................................360
22.4Setting of the Sensor for Automatic Floor Conveyor Switch-off (GL) ............................................361
22.5Switching off the Floor Conveyor (GD) ..........................................................................................362
23Placing in Storage..............................................................................................................................363
23.1At the End of the Harvest Season..................................................................................................364
23.2Before the Start of the New Season...............................................................................................365
24Malfunctions - Causes and Remedies..............................................................................................366
25Disposal of the machine....................................................................................................................368
25.1Disposal of the machine.................................................................................................................368
26Index....................................................................................................................................................369
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Foreword
11
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2 Foreword
Pos: 6.2 /BA/Vor wort/Ladewagen/Verehr ter Kunde Ladewagen @ 0\mod_1 198058130565_78.doc x@ 32748 @ @ 1
Dear Customer!
By purchasing your short cut loading wagon / short cut discharge wagon, you have acquired a
quality product from KRONE.
We are grateful for the confidence you have invested in us in buying this machine.
To be able to make optimum use of the short cut loading wagon / short cut discharge wagon,
please read these operating instructions thoroughly before you start using the machine.
The contents of this manual are laid out in such a way that you should be able to perform any
task by following the instructions step by step. It contains extensive notes and information about
maintenance, how to use the machine safely, secure working methods, special precautionary
measures and available accessories. This information and these instructions are essential,
important and useful for the operational safety, reliability and durability of the short cut loading
wagon / short cut / discharge wagon
Pos: 6.3 /BA/Vor wort/Ladewagen/Wei terer Verlauf Ladewagen @ 0\mod_1 198058134800_78.d ocx @ 32768 @ @ 1
Note
Throughout the remainder of these operating instructions, both the "short cut loading wagon"
and the "short cut discharge wagon" will be referred to by the terms "machine" and "loading
wagon".
Pos: 6.4 /BA/Vor wort/Beachten Sie für Maschi ne @ 0\mod_1195626904076_7 8.docx @ 944 @ @ 1
Please note:
The operating instructions are part of your machine.
Only operate this machine after you have been trained to do so and according to these
instructions.
It is essential to observe the safety instructions!
It is also necessary to observe the relevant accident prevention regulations and other generally
recognised regulations concerning safety, occupational health and road traffic.
All information, illustrations and technical data in these operating instructions correspond to the
latest state at the time of publication.
We reserve the right to make design changes at any time and without notification of reasons.
Should you for any reason not be able to use these operating instructions either wholly or
partially, you can receive a replacement set of operating instructions for your machine by
quoting the number supplied overleaf.
We hope that you will be satisfied with your KRONE machine.
Maschinenfabrik Bernard Krone GmbH
Spelle
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To this Document
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3 To this Document
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3.1 Validity
These operating instructions apply to the loading wagons of the following types:
AX 250 L, AX 250 D, AX 250 GL, AX 250 GD, AX 280 L, AX 280 GL, AX 280 GD
AX 310 GL, AX 310 GD
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3.2 Target group of this document
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This document is intended for the farmer and for other users who have no agricultural training
but who have been instructed in the use of the machine.
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3.3 How to use this document
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Table of contents/headers:
The table of contents, as well as the headers in these instructions, are used for quick navigation
in the chapters.
Index:
You can use the index to find specific information on the required subject via keywords which
are in alphabetical order. The index is on the last page of these instructions.
Cross-references:
Cross-references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The name of the subchapter or
section is in quotation marks.
Example:
Check that all screws on the machine are tight, see chapter Maintenance, "Tightening torques
for hexagonal head screws".
The subchapter or the section can be found via an entry in the table of contents and in the
index.
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3.4 Directional information
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Directional information in these operating instructions, such as front, rear, right and left, applies
in the direction of travel of the machine.
Orientation information concerning a diagram of a machine detail refers to the diagram itself and
is not relative to the direction of travel.
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To this Document
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3.5 Identifying Symbols in the Operating Instructions
The safety instructions contained in this manual which could result in personal injury if not
followed are identified by the general danger sign:
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3.6 Identification of the hazard warnings
Danger!
DANGER! - Type and source of the hazard!
Effect: Danger to life or serious injuries.
• Measures for hazard prevention
Warning !
WARNING! - Type and source of the hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention
Caution!
CAUTION! - Type and source of the hazard!
Effect: Property damage
• Measures for risk prevention.
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General function instructions are indicated as follows:
Note!
Note - Type and source of the note
Effect: Economic advantage of the machine
• Actions to be taken
Instructions which are attached to the machine need to be followed and kept fully legible.
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Safety
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4 Safety
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4.1 Purpose of Use
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4.2 Intended Use
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Caution! - Collecting and loading other materials
Effect: Exclusion of liability
Collecting and loading other materials is permitted only with the manufacturer’s prior approval.
The basic requirements in any case are swath form loading of the loaded goods and automatic
lifting by the pick-up as it passes over them.
Loading wagons are designed for collecting, conveying and depositing agricultural crops such
as hay, straw and grass silage
Loading wagons are built exclusively for customary use in agricultural work or work of a similar
nature (intended use).
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Any use of the machine for other purposes is deemed not to be in accordance with intended
use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear
the risk.
Operation in accordance with intended use also includes observing the operating, maintenance
and service instructions specified by the manufacturer.
Unauthorised modifications to the machine may affect the properties of the machine or disrupt
proper operation. For this reason, unauthorised modifications shall exclude any liability of the
manufacturer for consequential damage.
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Safety
15
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4.3 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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4.3.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
intended for the user and contain information relevant to safety.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not followed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the "Basic safety instructions"
in the chapter Safety.
• Before working, also read and observe the respective sections in the operating instructions.
• Retain the operating instructions and ensure that they are always available.
• Hand over the operating instructions to subsequent users.
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4.3.2 Personnel qualification
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
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Safety
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4.3.3 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
– Children are especially at risk when climbing up and down the machine.
– Children cannot be adequately secured on the self-propelled harvester.
– Vibrations can be particularly harmful to children's bodies.
– Children may cause the machine to make hazardous movements.
• Never take children on the self-propelled harvester.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
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4.3.4 Connecting front attachments or trailers
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If the tractor and the machine are not correctly connected, there is a risk of causing serious
accidents.
• When connecting front attachments or trailers, follow all operating instructions:
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
• Follow the coupling instructions, see the chapter "Connecting the machine to the tractor".
• Note the modified driving behaviour of the combination.
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4.3.5 Structural changes to the machine
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Structural changes and enhancements may impair the functionality and operational safety of the
machine. As a result, people may be seriously injured or killed.
• Have structural changes and enhancements performed by an authorised service centre
only.
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Safety
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4.3.6 Additional equipment and spare parts
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Additional equipment and spare parts, which do not comply with the requirements of the
manufacturer, may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original or standard parts which comply with the
requirements of the manufacturer. If in doubt, have parts verified by the dealer or
manufacturer.
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4.3.7 Workstations and passengers
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Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
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Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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Safety
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4.3.8 Operational safety: Technically perfect condition
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Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
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Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
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Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
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Safety
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Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
– Permitted gross weight
– Maximum axle loads
– Maximum payloads
– Maximum trailer load
– Maximum bearing load
– Maximum transport height
– Maximum speed
• Observe limit values, see chapter Description of machine, "Technical data".
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4.3.9 Danger zones
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Danger zones on the tractor and the machine
The area around the tractor and the machine is a danger zone.
There are the following hazards in this danger zone:
– The tractor and the machine may start moving or rolling away and run over people.
– If the power lifter is unintentionally actuated, the machine may make hazardous
movements.
– Defective or insecurely attached electrical cables may cause fatal electric shocks.
– Defective or insecurely attached hydraulic or pneumatic lines may become detached and
flail around. Hydraulic oil may escape under high pressure and cause serious injuries to the
skin or face.
– Clothing may become caught and wrapped around an exposed PTO shaft or a damaged or
incorrectly installed universal shaft.
– When the drive is switched on, machine parts may rotate or swivel.
– Hydraulically raised machine parts may descend unnoticed and slowly.
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If the danger zone is not observed, people may be seriously injured or killed.
• Keep people away from the danger zone of the tractor and the machine.
• Do not switch on the drives and engine until there is nobody in the danger zone.
• Before working in front of and behind the tractor and in the danger zone of the machine:
Shut down and safeguard the machine, see chapter "Shutting down and safeguarding the
machine". This also applies to brief inspection work. Many serious accidents in front of and
behind the tractor and the machine occur due to negligence and running machines.
• Consider the information in all relevant operating instructions.
– The operating instructions for the tractor
– The operating instructions for the machine
– The operating instructions for the universal shaft
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Safety
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Danger zone between tractor and machine
People standing between the tractor and machine may be seriously injured or killed if the tractor
rolls away or by machine movements:
• Before starting all work between the tractor and machine: • Shut down and safeguard
the machine, see chapter Safety, "Shutting down and safeguarding the machine". This also
applies to brief inspection work. Many serious accidents occur due to negligence and
running machines.
• If the power lifter has to be actuated, keep all people away from the area of movement of
the power lifter.
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Danger zone when drive switched on
When the drive is switched on, there is a danger to life from rotating and swivelling machine
parts. There must be nobody in the danger zone of the machine.
• Before starting the machine, direct all people out of the danger zone of the machine.
• If a hazardous situation arises, switch off drives and diesel engine immediately.
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Danger zone of quick connector
People may be caught, pulled in and seriously injured by the quick connector and the driven
components.
Before switching on the quick connector:
• Attach all safety devices and move them into protective position.
• Ensure that the selected speed and direction of rotation of the quick connector agree with
the permitted speed and direction of rotation of the machine.
• Ensure that nobody is in the danger zone of the machine or the universal shaft.
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