Krone Fortima F 1250 MC User manual
Original operating instructions
Round baler
Fortima F 1250 (MC)
Fortima F 1600 (MC) Fortima V 1500 (MC)
Fortima V 1800 (MC)
(from serial no.: 976 393)
Order no.: 150 000 135 10 en
01.02.2018
Table of Contents
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EC Declaration of Conformity
We
Maschinenfabrik Krone Beteiligungs-GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the Machine: Round Baler
Type: Fortima F 1250, Fortima F 1250 MC
Fortima F 1600, Fortima F 1600 MC
Fortima V 1500, Fortima V 1500 MC
Fortima V 1800, Fortima V 1800 MC
to which this declaration refers is in compliance with the following relevant provisions of:
• EC Directive 2006/42/CE (machines),
• EU Directive 2014/30/EU (EMC). Within the meaning of the Directive the
harmonised standard EN ISO 14982:2009 was taken as a basis.
The signing Managing Director is authorised to compile the technical documents.
Spelle, 01.08.2017
Dr.-Ing. Josef Horstmann
(Managing Director, Design & Development)
Year of manufacture: Machine no.:
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Table of Contents
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1 Table of Contents
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1Table of Contents...................................................................................................................................3
2To this Document.................................................................................................................................10
2.1Validity..............................................................................................................................................10
2.2Re-Ordering......................................................................................................................................10
2.3Further applicable documents..........................................................................................................10
2.4Target group of this document.........................................................................................................10
2.5How to use this document................................................................................................................10
2.5.1Directories and References ......................................................................................................10
2.5.2Direction Information.................................................................................................................11
2.5.3Term “Machine”.........................................................................................................................11
2.5.4Figures......................................................................................................................................11
2.5.5Scope of Document...................................................................................................................11
2.5.6Means of representation ...........................................................................................................11
2.5.7Conversion table.......................................................................................................................14
3Safety.....................................................................................................................................................15
3.1Purpose of Use.................................................................................................................................15
3.2Intended use.....................................................................................................................................15
3.3Service life of the machine...............................................................................................................15
3.4Basic safety instructions...................................................................................................................16
3.4.1Importance of the operating instructions...................................................................................16
3.4.2Personnel qualification of the operating personnel...................................................................16
3.4.3Personnel qualification of the technicians.................................................................................16
3.4.4Children in danger.....................................................................................................................17
3.4.5Coupling the machine safely.....................................................................................................17
3.4.6Structural changes to the machine ...........................................................................................17
3.4.7Additional equipment and spare parts ......................................................................................17
3.4.8Workstations on the Machine....................................................................................................17
3.4.9Operational safety: Technically perfect condition.....................................................................18
3.4.10Danger zones............................................................................................................................20
3.4.11Keeping safety devices functional.............................................................................................22
3.4.12Personal Protective Equipment.................................................................................................22
3.4.13Safety signs on the machine.....................................................................................................23
3.4.14Traffic safety..............................................................................................................................23
3.4.15Parking the machine safely.......................................................................................................24
3.4.16Consumables............................................................................................................................24
3.4.17Dangers associated with the operational environment.............................................................24
3.4.18Sources of danger on the machine...........................................................................................26
3.4.19Dangers associated with certain activities: Climbing up and down..........................................27
3.4.20Dangers associated with certain activities: Work on the machine............................................27
3.4.21Dangers associated with certain activities: Working on wheels and tyres................................28
3.4.22Behaviour in hazardous situations and when accidents occur.................................................28
3.5Safety routines .................................................................................................................................29
3.5.1Stopping and securing the machine..........................................................................................29
3.5.2Supporting lifted machine and machine parts securely............................................................29
3.5.3Safely checking the oil level and changing the oil and filter element........................................30
3.5.4Running the actuator test..........................................................................................................30
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3.6Safety stickers on the machine........................................................................................................31
3.6.1Position and meaning of the safety stickers on the machine....................................................31
3.6.2Re-Ordering Safety Labels and Information Labels..................................................................48
3.6.3Attaching Safety Labels and Information Labels ......................................................................48
3.6.4Contact......................................................................................................................................48
3.7Safety Equipment.............................................................................................................................49
3.7.1Parking Brake............................................................................................................................49
3.7.2Attaching the safety cable.........................................................................................................50
3.7.3Parking Support ........................................................................................................................51
3.7.4Wheel chocks............................................................................................................................52
3.7.5Stop Points................................................................................................................................53
3.7.6Shut-off valve for tailgate..........................................................................................................54
3.7.7Step for working on the linkage.................................................................................................55
4Data memory.........................................................................................................................................56
5Machine Description ............................................................................................................................58
5.1Machine overview.............................................................................................................................58
5.2Identification Plate............................................................................................................................59
5.3Information Required for Questions and Orders..............................................................................59
6Technical data.......................................................................................................................................60
6.1Hydraulic Connections .....................................................................................................................65
6.2Consumables ...................................................................................................................................65
6.3Ambient Temperature ......................................................................................................................66
7Commissioning.....................................................................................................................................67
7.1Before initial start-up ........................................................................................................................67
7.2Assembling the bale ejector.............................................................................................................73
7.3Adjusting the drawbar height............................................................................................................78
7.4PTO shaft.........................................................................................................................................81
7.4.1Mounting the protective cap for the universal shaft of the tractor.............................................81
7.4.2Mounting the universal shaft at the machine ............................................................................82
7.4.3Length adjustment.....................................................................................................................84
7.5Mounting the hose and cable support..............................................................................................85
7.6Preparing the wrapping material brake............................................................................................85
7.7Attaching the Triangle Spotlights .....................................................................................................86
7.8Checking/setting the tyre pressure...................................................................................................86
8Start-up..................................................................................................................................................87
8.1Connect the machine to the tractor..................................................................................................88
8.2Hydraulics.........................................................................................................................................89
8.2.1Special Safety Instructions........................................................................................................89
8.2.2Connecting the hydraulic lines..................................................................................................90
8.3Hydraulic brake (Export) ..................................................................................................................92
8.4Hydraulic brake (auxiliary brake)......................................................................................................92
8.4.1Install the PTO shaft..................................................................................................................93
8.5Compressed Air Connections for the Compressed Air Brake..........................................................95
8.6Electrical connections ......................................................................................................................96
8.7Connecting KRONE BETA II Terminal.............................................................................................97
8.8Connecting KRONE ISOBUS-Terminal ...........................................................................................99
8.9Connecting External ISOBUS-Terminal.........................................................................................102
8.10Connecting the Joystick .................................................................................................................103
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8.11Using the safety chain....................................................................................................................106
9KRONE Medium Operation Panel.....................................................................................................108
9.1Overview ........................................................................................................................................108
9.2Switching Operation Panel ON/OFF..............................................................................................109
9.3Net Tying / Twine Tying .................................................................................................................109
9.3.1Selecting Net Tying or Twine Tying........................................................................................109
9.3.2Setting the Number of Net Layers...........................................................................................110
9.3.3Setting the Number of Twine Wraps.......................................................................................111
9.4Operating Bale Counter .................................................................................................................112
9.5Switching between Zero Setting of Blades Operation and Pick-up Operation ..............................113
9.6Displaying Baling Pressure............................................................................................................114
9.7Starting Tying.................................................................................................................................115
9.8Testing Sensors for Bale Firmness................................................................................................117
10KRONE BETA II Terminal...................................................................................................................118
10.1ISOBUS Shortcut Button not Available..........................................................................................118
10.2Switching Terminal On or Off.........................................................................................................119
10.3Display Design ...............................................................................................................................120
10.3.1Status Line..............................................................................................................................121
10.3.2Keys ........................................................................................................................................122
10.3.3Main Window...........................................................................................................................122
10.4Switching Between the Terminals..................................................................................................124
11KRONE ISOBUS Terminal..................................................................................................................125
11.1General Information on ISOBUS....................................................................................................125
11.2ISOBUS Shortcut Button................................................................................................................126
11.3Touch Sensitive Display.................................................................................................................127
11.4Switching Terminal On or Off.........................................................................................................128
11.5Display Design ...............................................................................................................................130
11.5.1Status Line..............................................................................................................................131
11.5.2Keys ........................................................................................................................................132
11.5.3Main Window...........................................................................................................................132
11.6Switching Between the Terminals..................................................................................................134
12Foreign Terminal ISOBUS .................................................................................................................135
12.1General Information on ISOBUS....................................................................................................135
12.2ISOBUS Shortcut Button not Available..........................................................................................136
12.3Deviating Functions from KRONE ISOBUS Terminal....................................................................136
13Terminal – Machine Functions..........................................................................................................137
13.1General Information on Functioning of Machine and Terminal......................................................137
13.2Calling Working Screen..................................................................................................................138
13.3Working Screen “Status Bale Chamber”........................................................................................138
13.4Operating Machine Functions........................................................................................................139
13.4.1Setting Bale Diameter.............................................................................................................140
13.4.2Setting Baling Pressure ..........................................................................................................141
13.5Operating Machine via Joystick .....................................................................................................142
13.5.1Auxiliary Functions (AUX).......................................................................................................142
13.5.2Auxiliary assignment of a joystick...........................................................................................143
14Terminal – Menus...............................................................................................................................145
14.1Menu Structure...............................................................................................................................145
14.2Calling up the menu level...............................................................................................................147
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14.3Calling Working Screen..................................................................................................................147
14.4Selecting Menu...............................................................................................................................148
14.5Changing the value ........................................................................................................................150
14.6Calling and Saving Machine Settings.............................................................................................151
14.6.1Icons for Settings in the Menus...............................................................................................151
14.7Menus in the Terminal....................................................................................................................152
14.7.1Menu 1 “Number of Net Layers“ (Net Tying) ..........................................................................152
14.7.2Menu 2 “Number of Twine Layers” (Twine Tying) ..................................................................153
14.7.3Menu 3 “Pre-signalling”...........................................................................................................154
14.7.4Menu 4 “Tying Start Delay” (net tying)....................................................................................155
14.7.5Menu 4 “Tying Start Delay” (twine tying) ................................................................................156
14.7.6Menu 7 "Sensitivity of direction display" .................................................................................157
14.7.7Menu 8 “Selection Type of Tying” (for version with net tying and twine tying) .......................158
14.7.8Menu 9 “Correction Filling“ (Fortima V 1500 (MC))Menus: Correction Filling ........................159
14.7.9Menu 10 “Manual Operation” (Net Tying)...............................................................................160
14.7.10Menu 10“Manual Operation (Twine Tying).............................................................................161
14.7.11Menu 13 “Counters”................................................................................................................163
14.7.12Menu 13-1 “Customer Counter”..............................................................................................164
14.7.13Menu 13-2 “Total Counter“......................................................................................................165
14.7.14Menu 14 “ISOBUS Settings....................................................................................................166
14.7.15Menu 14-1 “Diagnostics Auxiliary (AUX)” ...............................................................................167
14.7.16Menu 14-3 “Setting Background Colour .................................................................................168
14.7.17Menu 14-5 “Configurate TIM Software (for version with “TIM”)..............................................169
14.7.18Menu 14-9 “Switching Between the Terminals”......................................................................170
14.7.19Menu 15 “Settings”..................................................................................................................171
14.7.20Menu 15-1 “Sensor Test”........................................................................................................172
14.7.21Menu 15-2 “Actuator Test”......................................................................................................175
14.7.22Menu 15-5 “Software Information”..........................................................................................177
14.7.23Menu 15-6 “Technician Level” ................................................................................................178
14.8Error Messages..............................................................................................................................179
14.8.1An error message occurs........................................................................................................179
14.8.2Notes and error messages......................................................................................................180
14.8.3Physical messages .................................................................................................................184
14.8.4Alarms.....................................................................................................................................185
14.8.5Acoustic warnings...................................................................................................................186
15Driving and Transport........................................................................................................................187
15.1Preparations for road travel............................................................................................................188
15.1.1Raise the pick-up ....................................................................................................................188
15.1.2Checking the parking support.................................................................................................189
15.1.3Checking the lighting system..................................................................................................189
15.2Switching off the machine ..............................................................................................................190
15.2.1Secure Machine with Wheel Chocks ......................................................................................190
15.2.2Moving Parking Support into Support Position.......................................................................191
15.2.3Disconnecting the PTO shaft from the tractor.........................................................................191
15.2.4Disconnecting the Supply Lines..............................................................................................191
15.3Preparing the machine for transportation.......................................................................................191
15.3.1Raising the Machine................................................................................................................192
15.3.2Securing the side hoods .........................................................................................................193
15.3.3Securing the twine box flap.....................................................................................................194
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16Operation.............................................................................................................................................195
16.1Settings Before Starting Work........................................................................................................196
16.2Travelling speed.............................................................................................................................197
16.3Filling the Bale Chamber................................................................................................................198
16.3.1Installing additional discharge plates in the tailgate................................................................199
16.4Wrapping and Depositing Bales.....................................................................................................200
16.5After Baling.....................................................................................................................................200
16.6Splash guard..................................................................................................................................201
16.7Pick-up ...........................................................................................................................................202
16.7.1Default Setting (Working Height Setting)................................................................................202
16.7.2Shear Screw for Pick-up Drive................................................................................................204
16.8Roller crop guide............................................................................................................................205
16.9Adjusting the baffle plate................................................................................................................206
16.10Setting Baling Pressure..................................................................................................................207
16.11Cutting system................................................................................................................................209
16.11.1General Aspects......................................................................................................................209
16.11.2Cutting length..........................................................................................................................210
16.11.3Zero Setting of Blades ............................................................................................................213
16.11.4Blade Quick-Fit Device ...........................................................................................................215
16.11.5Adjust blade control shaft........................................................................................................217
16.12Removing the Crop Blockages in the Crop Collection Area ..........................................................219
16.12.1Crop blockage under feed rotor/cutting rotor..........................................................................219
16.12.2Crop blockage at pick-up ........................................................................................................223
16.13Reversing device............................................................................................................................224
16.14Assembly and disassembly of the bale ejector..............................................................................226
16.15Floor conveyor chain......................................................................................................................228
16.16Operating TIM (Tractor Implement Management) .........................................................................229
16.16.1Function of TIM.......................................................................................................................229
16.16.2TIM displays in the main window............................................................................................229
16.16.3TIM function key......................................................................................................................230
16.16.4Activating TIM functions..........................................................................................................231
16.16.5Reactivating TIM functions......................................................................................................231
16.16.6Deactivating TIM functions......................................................................................................231
16.17Double Twine Tying (Medium Operation Panel)............................................................................232
16.17.1Overview.................................................................................................................................232
16.17.2Function of Tying.....................................................................................................................233
16.17.3Setting the tying twine in place ...............................................................................................234
16.18Quadruple Twine Tying (operation terminal Beta, ISOBUS terminal)............................................238
16.18.1Overview.................................................................................................................................238
16.18.2Function of Tying.....................................................................................................................239
16.18.3Setting the tying twine in place ...............................................................................................240
16.19Net Wrapping .................................................................................................................................246
16.19.1Net wrapping parts..................................................................................................................246
16.19.2Inserting Net Roll.....................................................................................................................247
17Settings ...............................................................................................................................................251
17.1Tying unit........................................................................................................................................252
17.1.1Setting the Twine Brake..........................................................................................................252
17.1.2Adjusting the twine brake........................................................................................................253
17.1.3Loosening the twine brake......................................................................................................254
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17.1.4Adjusting the idler roller ..........................................................................................................255
17.1.5Adjusting the sensor................................................................................................................255
17.1.6Adjusting the net brake ...........................................................................................................256
17.1.7Adjusting the additional net brake...........................................................................................257
17.1.8Loosening the net brake .........................................................................................................258
17.1.9Net spreader ...........................................................................................................................258
17.1.10Adjusting the Magnetic Coupling (in Case of Twine Wrapping) .............................................259
17.2Central chain lubrication system....................................................................................................260
17.2.1Display Central Chain Lubrication System .............................................................................263
17.3Adjusting the Automatic Floor Conveyor Stop...............................................................................265
17.3.1Adjusting the switching time....................................................................................................266
18Maintenance........................................................................................................................................267
18.1Spare Parts ....................................................................................................................................267
18.2Maintenance table..........................................................................................................................268
18.3Tightening torques..........................................................................................................................269
18.3.1Metric Thread Screws with Control Thread ............................................................................269
18.3.2Metric Thread Screws with Fine Thread.................................................................................270
18.3.3Metric Thread Screws with Countersunk Head and Hexagonal Socket.................................270
18.3.4Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes ......................271
18.4Setting Tailgate Lock......................................................................................................................272
18.4.1Setting Lock Hook Stop ..........................................................................................................273
18.5Setting Cutting Blade of Net Tying Device.....................................................................................274
18.5.1Adjusting the cutting blades of the net wrap system...............................................................274
18.6Setting Scraper to Spiral Roller......................................................................................................275
18.7Setting Spring Rail (with “Operation Panel Medium” Version).......................................................276
18.8Setting Baling Pressure Indicator (with “Operation Panel Medium” Version)................................277
18.8.1Aligning Both Baling Pressure Indicators to Each Other ........................................................277
18.8.2Setting Baling Pressure Indicator with Closed Tailgate..........................................................278
18.9Bleed the friction clutch on the universal shaft...............................................................................279
18.10Grinding blades..............................................................................................................................280
18.11Position of the Sensors ..................................................................................................................281
18.12Setting the sensors.........................................................................................................................285
18.12.1Sensor B4 Net Tying Stop (with “Operation Panel Medium” Version)....................................286
18.12.2Sensor B5/B6 Filling Display (for “Operation Panel Medium” Version)..................................287
18.12.3Sensors B9/B10 Setting Baling Pressure (Fortima F 1250 (MC)/F 1600 (MC)).....................288
18.12.4Setting Sensor B9/B10 Bale Diameter (Fortima V 1500 (MC)/V 1800(MC))..........................289
18.12.5Setting Sensor B14/B15 Bale Chamber Opened/Bale Ejection (for “TIM” version) ...............290
18.12.6Sensor B30 Blade Monitoring (for version with “Cutting unit MC”).........................................291
18.12.7Sensor B31 Engine Central Position.......................................................................................292
18.12.8Diagnostics Power Supply Voltage.........................................................................................293
18.13Drawbar..........................................................................................................................................294
18.13.1Hitches on the Drawbar ..........................................................................................................294
18.14Main gearbox..................................................................................................................................295
18.14.1Oil Level Check and Oil Change on Main Gearbox................................................................295
18.14.2Time Intervals for Oil Level Check and Oil Change on the Gearboxes..................................296
18.15Drive chains....................................................................................................................................297
18.15.1Tensioning the Drive Chains...................................................................................................297
18.16Cleaning the Tensioning Arm Floor Conveyor Rear......................................................................304
18.17Shortening the floor conveyor chain...............................................................................................305
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18.18Tyres ..............................................................................................................................................307
18.18.1Checking and maintaining tyres..............................................................................................308
18.19Brakes............................................................................................................................................310
18.19.1Checking the brake setting .....................................................................................................310
18.19.2Adjusting the cam brake .........................................................................................................311
18.20Changing Blades............................................................................................................................314
18.21Grinding Blades..............................................................................................................................319
18.22Maintenance – brake system (special equipment).........................................................................320
18.22.1Coupling heads (non-interchangeable)...................................................................................321
18.22.2Air filter for pipelines................................................................................................................322
18.22.3Compressed-air reservoir .......................................................................................................323
19Maintenance – lubrication.................................................................................................................324
19.1Special Safety Instructions.............................................................................................................324
19.2Lubricants.......................................................................................................................................325
19.3Lubricating the cardan shaft...........................................................................................................325
19.4Lubrication points...........................................................................................................................326
19.4.1Chain Lubrication System.......................................................................................................332
20Maintenance - hydraulic system.......................................................................................................333
20.1Shut-off valve for tailgate ...............................................................................................................334
20.2Control block ..................................................................................................................................334
20.3Emergency Manual Operation Solenoid Valves (MC Cutting Unit) ...............................................335
20.4Replacing the hydraulic oil filter .....................................................................................................336
20.5Circuit Diagrams of the Hydraulic System......................................................................................336
21Placing in Storage..............................................................................................................................337
21.1At the End of the Harvest Season..................................................................................................337
21.2Before the Start of the New Season...............................................................................................339
22Malfunctions - Causes and Remedies..............................................................................................341
22.1General malfunctions .....................................................................................................................342
22.2Malfunctions on the central chain lubrication system.....................................................................345
22.3Malfunctions on Job Computer ......................................................................................................346
22.4Faults in case of TIM (Tractor Implement Management)...............................................................347
22.5Error Messages of KRONE Operation Terminal............................................................................347
23Disposal of the machine....................................................................................................................348
23.1Disposal of the machine.................................................................................................................348
24Appendix.............................................................................................................................................349
24.1Circuit Diagrams of the Hydraulic System......................................................................................349
24.2Circuit Diagram...............................................................................................................................351
25Index....................................................................................................................................................352
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2 To this Document
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2.1 Validity
These operating instructions are valid for round balers of types:
Fortima F 1250 (MC)
Fortima V 1600 (MC) Fortima V 1500 (MC)
Fortima V 1800 (MC)
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2.2 Re-Ordering
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If this document has become unusable in whole or in part, you can order a replacement, quoting
the document number on the cover sheet. Contact data can be found in the chapter “Contact
persons”.
The document can additionally be downloaded via the KRONE Media Center
http://www.mediathek.krone.de//.
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2.3 Further applicable documents
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To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
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Part designation Document type
Universal shaft Operating instructions
Operation terminal Beta Operating instructions
CCI terminal (optional) Operating instructions
WTK joystick (optional) Operating instructions
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2.4 Target group of this document
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This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
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2.5 How to use this document
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2.5.1 Directories and References
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Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
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To this Document
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2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
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2.5.3 Term “Machine”
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Throughout the rest of this document, the “round baler” will also be referred to as the “machine”.
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2.5.4 Figures
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The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
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2.5.5 Scope of Document
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In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
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2.5.6 Means of representation
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Icons in the text
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In this document, the following means of representation are used:
Action step
A bullet point () designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points () located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
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To this Document
12
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Symbols in figures
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To visualize parts and actions steps, the following icons are used:
Icon Explanation
1Reference sign for part
IPosition of a part (e.g. move from pos. I to pos. II)
XDimensions (e.g. B = width, H = height, L = length)
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
enlargement of display detail
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
LH Left-hand machine side
RH Right-hand machine side
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To this Document
13
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Warning signs
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Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
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Notes with information and recommendations
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Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
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To this Document
14
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2.5.7 Conversion table
By means of the following table, metric units can be converted into US units.
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Quantity SI Units (Metric) Factor Inch-Pound Units
Unit Name Abbreviation Unit Name Abbreviation
Area hectare ha 2.47105 acre acres
Flow liters per
minute L/min 0.2642
US gallon per
minute gpm
cubic meter
per hour m³/h 4.4029
Force newton N 0.2248 pound-force lbf
Length millimeter mm 0.03937 inch in.
meter m 3.2808 foot ft.
Power kilowatt kW 1.3410 horsepower hp
Pressure kilopascal kPa 0.1450
pound per
square inch psi
megapascal MPa 145.0377
bar (non-SI) bar 14.5038
Torque newton meter Nm 0.7376
pound-foot or
foot-pound ft·lbf
8.8507 pound-inch or
inch-pound in·lbf
Temperature degree
Celsius °C °Cx1.8+32
degree
Fahrenheit °F
Velocity meter per
minute m/min 3.2808
foot per
minute ft/min
meter per
second m/s 3.2808
foot per
second ft/s
kilometer per
hour km/h 0.6215
miles per
hour mph
Volume liter L 0.2642 US gallon US gal.
milliliter ml 0.0338 US ounce US oz.
cubic
centimeter cm³ 0.0610 cubic inch in³
Weight kilogram kg 2.2046 pound lbs
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Safety
15
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3 Safety
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3.1 Purpose of Use
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Round balers Fortima F 1250 (MC)/F 1600 (MC) and Fortima V 1500 (MC)/V 1800 (MC) are
pick-up balers. They compact agricultural material such as hay, straw or grass silage into round
bales.
The round balers Fortima F 1250 (MC)/F 1600 (MC) are equipped with a fix bale chamber. The
fix bale chamber of Fortima F 1250 (MC) enables baling of round bales with a diameter of
approx. 1.25 m; whereas the bale chamber of Fortima F 1600 (MC) enables baling with a
diameter of approx. 1.55 m.
The round balers Fortima V 1500 (MC) and V 1800 (MC) are equipped with a variable bale
chamber.
The variable bale chamber of Fortima V 1500 (MC) enables baling of round bales with a
diameter of approx. 1.00 - 1.50 m; the variable bale chamber of Fortima V 1800 (MC) enables
baling with a diameter of approx. 1.00 - 1.80 m.
The width of the round bales amounts to 1.20 m. The round balers are equipped with quadruple
twine tying (with magnetic coupling) and/or net wrapping systems.
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WARNING! – Intake and baling of crops not mentioned!
Effect: Damage to the machine
Collecting and baling materials that are not cited here is permitted only in agreement with the
manufacturer. The basic requirements in any case are swathing of the crops and automatic
intake by the pick-up as it passes over them.
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Ver
3.2 Intended use
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The round baler is built exclusively for customary use in agricultural work (intended use).
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Unauthorised modifications to the machine may have a negative effect on the machine
characteristics or safe and reliable use of the machine or may interfere with proper operation.
Unauthorised modifications shall therefore release the manufacturer of any liability for
consequential damage.
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3.3 Service life of the machine
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– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
– Theoretically, the service life of this machine is unlimited as all worn or damaged parts can
be replaced.
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Safety
16
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3.4 Basic safety instructions
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Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
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3.4.1 Importance of the operating instructions
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The operating instructions are an important document and a part of the machine. They are
aimed at the user and contain safety-relevant information.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not observed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”
in the Safety chapter.
• Before working, also read and observe the respective sections in the operating instructions.
• Keep the operating instructions ready to hand for the user of the machine.
• Hand over the operating instructions to subsequent users.
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3.4.2 Personnel qualification of the operating personnel
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If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
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3.4.3 Personnel qualification of the technicians
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If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed
improperly on the machine, people may be seriously or fatally injured. To avoid accidents,
everyone who performs work according to these instructions must meet the following minimum
requirements:
• Qualified professional, with relevant training.
• Capable of assembling the (partially) disassembled machine according to the assembly
instructions provided by the manufacturer.
• Capable of extending, modifying or repairing the function of the machine according to the
relevant instructions provided by the manufacturer.
• Ability to perform the work safely according to these instructions.
• Understands the mode of operation of the work to be performed and the machine and is
able to identify and avoid the hazards associated with the work.
• Has read these instructions and is able to apply the information in these instructions
accordingly.
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Safety
17
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3.4.4 Children in danger
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Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
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3.4.5 Coupling the machine safely
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When tractor and machine are not correctly connected, there is a risk of causing serious
accidents.
• Observe all operating instructions when connecting:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
• Observe the changed driving behaviour of the combination.
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3.4.6 Structural changes to the machine
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Structural changes and enhancements may impair the functionality and operational safety of the
machine. Thus there is a risk of serious injuries or death.
Structural changes and enhancements are not permitted.
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3.4.7 Additional equipment and spare parts
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Additional equipment and spare parts which do not comply with the requirements of the
manufacturer may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
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3.4.8 Workstations on the Machine
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Control of the moving machine
The moving machine requires the driver to react quickly at any time. Otherwise, the machine
may move in an uncontrolled manner and seriously injure or kill people.
• Start the engine from the driver's seat only.
• Never leave the driver's seat while the machine is moving.
• Never climb in or out of the machine while it is moving.
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Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
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Safety
18
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3.4.9 Operational safety: Technically perfect condition
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Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
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Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
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Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
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Safety
19
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Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. Observance of the
following technical limit values is particularly important for safety:
– Maximum permitted operating pressure of the hydraulics
– Maximum permitted drive speed
– Maximum permitted axle load/axle loads
– Maximum permitted drawbar load
– Maximum permitted axle loads of the tractor
– Maximum permitted transport height and width
– Maximum permitted speed
• Observe limit values, see chapter "Technical data".
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Safety
20
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3.4.10 Danger zones
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When the machine is switched on, a danger zone may be created around this machine.
To avoid getting into the danger zone of the machine, maintain at least the safety distance.
If the safety distance is not followed, people may be seriously injured or killed.
• Do not switch on the drives and the engine until you are sure that no one has ignored the
safety distance.
• If people ignore the safety distance, switch off the drives.
• Stop the machine in the shunting operation and field mode.
Pos: 10.29.3 /BA/Si cherheit/1. Grundlegend e Sicherheitshin weise/Gefahrenberei che_Sicherheits abstand_Tabelle_LW _RP_BP_Transportwagen @ 453\mod_14639976917 99_78.docx @ 3078640 @ @ 1
The safety clearance is:
For a machine in shunting operation and
field mode
In front of the machine 3 m
Behind the machine 5 m
Laterally to the machine 3 m
For machine switched on without driving motion
In front of the machine 3 m
Behind the machine 5 m
Laterally to the machine 3 m
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The safety distances named here are minimum distances according to the intended use. These
safety distances must be increased depending on operating conditions and environmental
conditions, when required.
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• Before working in front of or behind the tractor and in the danger zone of the machine: Shut
down and safeguard the machine, refer to chapter Safety, “Shutting Down and
Safeguarding the Machine”. This also applies to brief inspection work.
• Follow the information in all operating instructions concerned:
– The operating instructions of the tractor
– The operating instructions of the machine
– The operating instructions of universal shaft
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Danger zone universal shaft
People may become caught by the universal shaft, pulled in and seriously injured.
• Observe the operating instructions of the universal shaft.
• Provide the section tube and universal shaft guards with adequate cover.
• Allow the universal shaft locks to engage.
• Attach the chains to prevent the universal shaft guards from rotating with the shaft.
• Ensure that there is nobody in the danger zone of PTO shaft and universal shaft.
• Make sure that the universal shaft guards are attached and functional.
• If the angles between universal shaft and PTO shaft are too large, switch off the PTO shaft.
The machine may be damaged. Parts could be hurled up and hurt people.
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